Shimpo CAG3000 Instruction Manual

Shimpo CAG3000 Instruction Manual

Column type air micrometer

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99 Washington Street
Melrose, MA 02176
Phone 781-665-1400
Toll Free 1-800-517-8431
Visit us at www.TestEquipmentDepot.com
Column Type Air Micrometer
CAG3000
Instruction Manual
Thank you for your purchase of the
CAG3000
● In order to use this product safely and correctly,
please read through the manual thoroughly and
understand it very well.
● After reading the manual, please have it readily
available for future use.
Please read before using the device
● Please follow all 『Safety Precautions』
to avoid fire、 electric shock and other
related injuries.
● After reading the manual, please ensure
to store it in an accessible area.
● In case the unit is used by other persons,
give the unit together with this manual.
● This device is manufactured under Japan
laws so it is for domestic use only.
In case this device is used overseas,
please observe the safety laws implemented
by the country.
● Warranty coverage shall be based on
TOSOK's warranty policies.
・ Even if the device is under warranty ,
if the cause of the breakdown is due to
the negligence of the user, the repair
cost shall be charged to the customer.
・ In case the device becomes defective
due to modifications made by customer,
there shall be cases that TOSOK
can refuse to accept the repair.
・ The repair is based upon receipt of the
defective unit. Even if the device is
under warranty, in case the repair will
need on site visit, the cost of the trip
shall be charged to the customer.

Table of Contents

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Controls and Parts
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Summary
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Summary of Contents for Shimpo CAG3000

  • Page 1: Table Of Contents

    ● Please follow all 『Safety Precautions』 to avoid fire、 electric shock and other Column Type Air Micrometer related injuries. CAG3000 ● After reading the manual, please ensure to store it in an accessible area. Instruction Manual ● In case the unit is used by other persons, give the unit together with this manual.
  • Page 2: Safety Precautions

    7 . Do not use damaged cables or plugs. 1 . Safety Precautions Damaged cables or plugs are possible Before using this device, make sure you causes of fire and electric shock. read the safety precautions thoroughly. 8 . Power cable must be checked periodically. Please comply with the directions and use Do not use damaged cables anymore.
  • Page 3: Overview

    2 . Overview Specifications Item Specifications Notes Column type air micrometer Product name CAG3000 Model Basic Specifications No. of channels Measurement items Measurement range[μm] Preset prior to shipment. Display range [μm] Depends on the prescribed range. Display resolution[μm] Depends on the measurement range Error margin [μm]...
  • Page 4: Model

    Model Option : Peak measurement function : Rank display function Orifice diameter & Board Depending on a connected probe spec, orifice dia and board configuration will change. 50/100 μm (Standard) μm (Standard) Measurement range μm μm μm Model number Standard model code Standard Accessories ●...
  • Page 5: Names And Functions Of

    3 . Names/Functions of each part ① BAR LED Displays the meas. value ② LCD display Displays the meas. value, judgement result and set values. ③ Panel switch for mastering Used to change mode and set values for each type. ④...
  • Page 6 ②.LCD display detail ⑫ Mode display ⑮ Measured value Displays the current mode and condition. Measurement mode ⑯ Unit display Set mode ⑰ Value display Displays the measured Calibration mode value format. When mastering is NG ※ Normally 「Raw data」 Program change mode is displayed only.
  • Page 7: Installation

    Connect the air hose. ! Warning ● Connect the air hose only when power is turned OFF. The opening demo will be shown. CAG3000 Ver1.00 Turn OFF the 「⑦.Power switch」. Connect the air hose of the measuring block to the 「⑥.GAGE port」.
  • Page 8: Operating Procedure

    6 . Operating Procedure Mastering Perform calibration by master. Important Preparations before measurement ● Mastering must be done on any of the Important following conditions. ● Air micrometer is a comparative ・ Every 2 to 4 hours measuring device. ・ When power or air supply is turned "ON". The precision cannot be guaranteed if ・...
  • Page 9 Measurement Hold/Output meas. value Measure the work object. Hold the measured value and output ! Caution it to RS232C. ● During measurement mode, ! Caution By pressing for more than 2 secs. ● If the mastering is NG, you cannot hold and output the measured value.
  • Page 10: Setting Procedure

    7 . Setting Procedure Input set value Input the new set value of the measurement jig. It is possible to store up up to 10 types of Program change measurement conditions. Input new set values to a program. ! Caution ●...
  • Page 11 Press for more 2 seconds Setting the measured value display unit. Select 「 Shift unit 」 then SET. Display will change to as below If in μm, select「 1.μm 」 If in mm, select「 2.mm 」 Chinese English Chinese English 设定项目名称...
  • Page 12 公差中间单位 Shift Unit 公差中间单位 Shift Unit 公差中间值 Shift Value 公差中间值 Shift Value 上限超差值 +NG/ OK 上限超差值 +NG/ OK 下限超差值 OK/-NG 下限超差值 OK/-NG 上限标准件值 Max Master 上限标准件值 Max Master 下限标准件值 Min Master 下限标准件值 Min Master Setting work lower tolerance limit value. Setting the language.
  • Page 13: Adjustment

    公差中间单位 Shift Unit 公差中间值 Shift Value 上限超差值 +NG/ OK 下限超差值 OK/-NG 上限标准件值 Max Master 下限标准件值 Min Master 8 . Adjustment Turn the ZERO adj knob full to the right then turn it to the left 2.5 times. Adjust the standard pressure Adjust CAG measurement standard pressure.
  • Page 14: Zero/Mag

    ZERO・MAG Adjustment Inner diameter measurement Adjusts the ZERO and MAG Set min master on the measurement jig. position of the measurement Adjust 「ZERO 」 so the indicator jig and CAG. is close to the min master value. The magnification is adjusted with Set max master on the measurement jig.
  • Page 15: Calibration

    Set 「Max Master」 on measurement jig. After the indicators stabilizes, Calibration press Calibration of the min master 「Max Master」 is performed. and max master. Chinese English ! Caution ● Master Use only those with no rust or dirt on it. 校准标准件...
  • Page 16: Rs232C Output

    20.000 20.000 mm mm μm μm 9 . RS232C Output Measured results output It is possible to output the measured data(value and judgement) to the RS232C. ! Caution While the mode display is ● If mastering is NG, it is not possible to output the measured results.
  • Page 17: External Switch Input

    . External Switch Input Mastering Calibration of masters with the use of external switch. External switch input If the device is connected with external push button or foot switch, the following operations are possible. ・ Output and Hold of measured value. ・...
  • Page 18: Appendix

    . Appendix General setting Set Values Page No 設定項目名 Label 设定项目名称 Japanese English Chinese 1 極性 Polarity 极性 □ 1 . + □ 2 . - 2 測定レンジ Range 选择量程 □ 1 . μm □ 2 . μm □ 3 . μm...
  • Page 20 Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176 TestEquipmentDepot.com...

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