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Operator's manual PRE-OPERATION INSPECTION 1 - Recommendations ......2 - Working area assessment ......3 - Inspection and Functional test .
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Operator's manual 5 - Transportation........5.1 - Putting in transport position........5.2 - Machine layout .
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Operator's manual OTHER INFORMATION 1 - Warranty disclosure ......1.1 - After Sales Service ......... . . 1.2 - Manufacturer's warranty.
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- Foreword Foreword You have just purchased a HAULOTTE® product and we would like to thank you for your business. The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position people with the necessary tools and material to overhead elevated temporary workplaces.
• To establish a preventive maintenance program in accordance with the manufacturer's recommendations, taking into account the environment and severity of use of the machine. • To perform periodic inspections in accordance with HAULOTTE® recommendations and local regulations. All malfunctions and problems identified during the inspection shall be corrected before the aerial work platform is returned to service.
• Read and understand the contents of this manual and familiarize himself with the decals affixed on the machine. • To inspect the machine before use according to HAULOTTE®'s recommendations.. • To inform the owner (or hirer) if the manual or any decals are missing or are not legible.
HA12IP - HA33JE - HA15IP - HA43JE - Foreword 2 - Safety 2.1 - SAFETY INSTRUCTIONS 2.1.1 - Misuse Hazards • Do not use the machine for any other purpose than to position people, their tools and material to the overhead/elevated temporary work places.
HA12IP - HA33JE - HA15IP - HA43JE - Foreword 2.1.2 - Falling Hazards To enter or exit from the platform : • The machine must be completely stowed. • Face the machine to access the entry opening to the platform.
HA12IP - HA33JE - HA15IP - HA43JE - Foreword 2.1.3 - Overturning / Tip-over Hazards Before positioning and operating the machine : • Ensure that the surface is capable of supporting the machine weight including the rated capacity. Check the load bearing capacity of the supporting ground.
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HA12IP - HA33JE - HA15IP - HA43JE - Foreword Using a machine on a slope : Do not exceed the slope limit for each operation. Section B 4.1 - Technical specifications. Slope : • Driving in transport position on an upward or downward slope.
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HA12IP - HA33JE - HA15IP - HA43JE - Foreword WIND : The aerial work platform can operate up to a maximum wind speed as indicated in the specifications. To identify the local wind speed, use the Beaufort scale below, use a wind gauge or an anemometer.
HA12IP - HA33JE - HA15IP - HA43JE - Foreword 2.1.4 - Electrocution Hazards The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors. Always position the lift at a safe distance from electrically charged conductors to ensure that no part of the machine is within an unsafe area.
HA12IP - HA33JE - HA15IP - HA43JE - Foreword 2.1.5 - Explosion / Fire Hazards Always wear protective clothing and eye wear when working with batteries and power sources/systems. N.B.-:-A CID IS NEUTRALIZED WITH SODIUM BICARBONATE AND WATER • Do not work on or operate a machine in an explosive or flammable atmosphere / environment.
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HA12IP - HA33JE - HA15IP - HA43JE - Foreword • Be aware of driving direction. • When turret is slewed/rotated 180°, the platform is now facing the rear of the machine. • Check the driving direction with the help of the red or green arrow on the chassis relative to the red and green arrows on the platform control box.
HA12IP - HA33JE - HA15IP - HA43JE - Foreword 2.1.7 - Uncontrolled movement Hazards Do not use a damaged or malfunctioning machine. Be aware of uncontrolled movement and always respect the following : • Maintain clearance from high voltage lines.
Each inquiry or request should include all relevant information; including contact name, telephone number, mailing address, email address, plus the machine model and serial number. The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a written response.
It is important and necessary to keep HAULOTTE Services® updated with current ownership of the machine. This way, HAULOTTE® will be able to provide the necessary support for the product. If you have sold or transferred this machine(s); it is your responsibility to notify HAULOTTE Services®.
Company stamp is mandatory : Tick here if the machine has been permanently removed from service (scrapped). The manufacturer's nameplate must be removed and returned to HAULOTTE Group when the unit is removed from service. Reason for removal : 4001000690 E 10.18...
5.2 - PRODUCT SPECIFICATIONS HAULOTTE® cannot be held liable for any changes to the technical characteristics/ specifications contained in this manual. HAULOTTE® has a continuous improvement policy in place for its product range. Given this policy, the Company reserves the right to modify products technical characteristics / specifications without notice.
HA12IP - HA33JE - HA15IP - HA43JE - Familiarization Familiarization 1 - General safety 1.1 - INTENDED USE Do not operate the product in the following situations : • On soft, unstable or cluttered ground. • With wind blowing faster than the permissible limit.
HA12IP - HA33JE - HA15IP - HA43JE - Familiarization 1.2 - DECAL CONTENT Decals are provided to alert the user of hazards inherent with the Aerial Work Platforms. Decals provide the following information : • The level of severity. • The specific hazard.
HA12IP - HA33JE - HA15IP - HA43JE - Familiarization 1.3 - SYMBOLS AND COLORS Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information. The following safety symbols are used throughout this manual to indicate specific hazards and the hazard severity level when operating or maintaining the Aerial Work Platform.
HA12IP - HA33JE - HA15IP - HA43JE - Familiarization 1.5 - SYMBOLS LEGEND AND DEFINITIONS Symbols are used throughout this manual to depict hazards, avoidance measures and indicate when information is required. Refer to the following table to familiarize yourself with these symbols.
The standard reference written on the manufacturer's plate identifies the features of the machine : ANSI A92.5, ANSI A92.6 or ANSI A92.20 Use the table to select the right Haulotte machine for the job. CE, AS, EAC, CSA and ANSI A92.20 standards...
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HA12IP - HA33JE - HA15IP - HA43JE - Familiarization ANSI A92.5 standard Machine HA33JE HA43JE Characteristics - Dimensions Imp. Imp. Overall width of machine 1,35 m 4 ft 5 in 1,50 m 4 ft 11 in Maximum ground clearance 0,15 m...
HA12IP - HA33JE - HA15IP - HA43JE - Familiarization 5 - Decals and markings locations Location of the HA12IP decals - CE and AS standards 4001000690 E 10.18 USA / GB...
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HA12IP - HA33JE - HA15IP - HA43JE - Familiarization Location of the HA15IP decals - CE and AS standards 4001000690 E 10.18 USA / GB...
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HA12IP - HA33JE - HA15IP - HA43JE - Familiarization CE and AS standards Marking Color Description Quantity HA12IP HA15IP Height of the floor and load 4000761700 4000761710 Maximum Pressure per Tire - Floor 4000139020 4000138960 Loading Commercial name - Horizontal logo -...
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HA12IP - HA33JE - HA15IP - HA43JE - Familiarization Marking Color Description Quantity HA12IP HA15IP In german ( CE standard) : 307P222730 In english ( CE and AS standards) : 307P222740 In chineese ( CE standard) : 4000698920 In croatian ( CE standard) : 4000360810...
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HA12IP - HA33JE - HA15IP - HA43JE - Familiarization Location of the HA33JE decals - ANSI and CSA standards 4001000690 E 10.18 USA / GB...
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HA12IP - HA33JE - HA15IP - HA43JE - Familiarization Location of the HA43JE decals - ANSI and CSA standards 4001000690 E 10.18 USA / GB...
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HA12IP - HA33JE - HA15IP - HA43JE - Familiarization ANSI and CSA standards Marking Color Description HA33JE HA43JE ANSI A92.5 standard : In english : 4000139000 ANSI A92.5 standard : In french : 4000138990 In english : 4000138930 In spanish : 4000139010...
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HA12IP - HA33JE - HA15IP - HA43JE - Familiarization Marking Color Description HA33JE HA43JE In english : 4000027580 Operation instructions In french : 4000068190 In spanish : 4000086590 In english : 4000027570 20 bis Operation instructions In french : 4000068880...
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HA12IP - HA33JE - HA15IP - HA43JE - Familiarization Location of the HA12IP decals - EAC standard 4001000690 E 10.18 USA / GB...
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HA12IP - HA33JE - HA15IP - HA43JE - Familiarization Location of the HA15IP decals - EAC standard 4001000690 E 10.18 USA / GB...
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HA12IP - HA33JE - HA15IP - HA43JE - Familiarization EAC standard Marking Color Description Quantity HA12IP HA15IP Height of the floor and load 307P227120 307P227110 Maximum Pressure per Tire - Floor 4000139020 4000138960 Loading Commercial name - Horizontal logo -...
HA12IP - HA33JE - HA15IP - HA43JE - Pre-operation inspection Pre-operation inspection 1 - Recommendations The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety and in compliance with this Operator's Manual.
HA12IP - HA33JE - HA15IP - HA43JE - Pre-operation inspection 2 - Working area assessment To ensure safety during operation, the following should be considered : • Segregate other site traffic (delivery vehicles, dumpers, etc) from the work area. • Check the work area for localized features, e.g. manholes, service ducts, potholes, etc.
HA12IP - HA33JE - HA15IP - HA43JE - Pre-operation inspection 3 - Inspection and Functional test 3.1 - DAILY INSPECTION Each day before the beginning of a new work session and with each change of operator, the machine must be subjected to a visual inspection and a complete functional test.
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HA12IP - HA33JE - HA15IP - HA43JE - Pre-operation inspection Page or associated Comments procedure Chassis assembly : Wheel, reducer, steering, wheel pivot Check state of tires/tyres and inflations Batteries Check the battery level Check the condition of the battery...
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HA12IP - HA33JE - HA15IP - HA43JE - Pre-operation inspection Page or associated Comments procedure Check for the absence of visible deterioration and damage Check for the absence of cracks, broken welds and chipped paintwork on the structure Check for the absence of missing or loose screws and...
HA12IP - HA33JE - HA15IP - HA43JE - Pre-operation inspection 4 - Safety functional checks To protect the user and the machine, safety systems prevent the movement of the machine beyond its operating limits. These safety systems when activated immobilize the machine and prevent further movement.
HA12IP - HA33JE - HA15IP - HA43JE - Pre-operation inspection 4.3 - FAULT DETECTOR N.B.-:-T HE PRESENCE OF THIS DEVICE DEPENDS ON THE MACHINE CONFIGURATION The fault indicator LED flashes to indicate a malfunction. The machine switches to downgraded mode.
HA12IP - HA33JE - HA15IP - HA43JE - Pre-operation inspection 4.4 - OVERLOAD SENSING SYSTEM If the platform load exceeds the maximum allowed load, no movement is possible from the 2 control boxes. At ground and platform control boxes a buzzer sounds and an indicator light warns the operator.
HA12IP - HA33JE - HA15IP - HA43JE - Pre-operation inspection 4.6 - TRAVEL SPEED LIMITATION The machine has a selector of 2 driving speeds - low and high. All driving speeds are authorised when extending structure of the machine is in stowed position (transport configuration).
HA12IP - HA33JE - HA15IP - HA43JE - Pre-operation inspection 4.10 - ON-BOARD CHARGER The on-board charger is used to charge the semi-traction or traction batteries. the maximum amperage is 30 A for the 100 - 110 V networks and 16 A for the 220 - 240 V networks.
HA12IP - HA33JE - HA15IP - HA43JE - Pre-operation inspection 4.10.2 - Metal charger - Network 230 V Metal charger The ( 93 ) indicator indicates charge status : • Green LED : Battery charged 100 % (Flashing LED in the equalization phase).
HA12IP - HA33JE - HA15IP - HA43JE - Pre-operation inspection 4.11 - THERMOSTAT LOCATION / LIMITATION For Russia and the Ukraine only : Hydraulic energy to perform machine movements is provided by an electric motor driven hydraulic pump.The operating speed of the pump is governed by a speed regulator. If the temperature limits are reached, an audible alarm alerts the operator.
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HA12IP - HA33JE - HA15IP - HA43JE - Pre-operation inspection Notes 4001000690 E 10.18 USA / GB...
HA12IP - HA33JE - HA15IP - HA43JE - Operation instructions Operation instructions 1 - Operation 1.1 - INTRODUCTION Only trained and authorized personnel shall be permitted to operate this aerial work platform. Prior to operation : • Read, understand and obey all instructions and safety precautions in this manual and attached to the aerial work platform.
HA12IP - HA33JE - HA15IP - HA43JE - Operation instructions 1.3 - OPERATION FROM THE GROUND CONTROL BOX The ground control box is designed for maintenance and emergency rescue operations only. • Turning "ON" and "OFF" of the machine is performed with selector key switch (72).
HA12IP - HA33JE - HA15IP - HA43JE - Operation instructions 1.4 - OPERATION FROM THE PLATFORM CONTROL BOX • The platform control box is energized only when : • The E-stop buttons on both ground and platform control boxes are not pressed in.
HA12IP - HA33JE - HA15IP - HA43JE - Operation instructions 2 - Ground control box 2.1 - TO START THE MACHINE FROM THE GROUND CONTROL BOX Turn the battery main/isolation switch ( SB1 ). Pull the E-stop button (15) : This will de-activate the state of E-stop button located in platform.
HA12IP - HA33JE - HA15IP - HA43JE - Operation instructions 3 - Platform control box 3.1 - TO START AND STOP THE MACHINE 3.1.1 - To start the machine : At the ground control box : • Check that the E-stop button ( 15 ) is not pressed in.
HA12IP - HA33JE - HA15IP - HA43JE - Operation instructions Control Action Push the driving speed selector ( 59 ) to high speed (long distance driving, tarmac, concrete). Drive speed (minimum) Push the driving speed selector ( 57 ) to for driving in low speed (short distance, final approach, descending from the lorry).
HA12IP - HA33JE - HA15IP - HA43JE - Operation instructions 4 - Emergency procedure 4.1 - MAIN POWER SUPPLY FAILURE There is a way of performing movements from the ground, when the main energy source malfunctions. It is a hand pump located next to the hydraulic distributors on the turntable.
HA12IP - HA33JE - HA15IP - HA43JE - Operation instructions 4.1.1 - Procedure • Make sure the tap ( 1 ) is closed. • Insert the lever ( 2 ) in the return bend of the pump ( 3 ).
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HA12IP - HA33JE - HA15IP - HA43JE - Operation instructions Manual repair – Marking (30) In an emergency, if the operator has to exit the platform while it is elevated, the transfer of the platform occupant(s) must respect the following recommendations : •...
HAULOTTE® has implemented a control system for safely lowering the operator to the ground in the event of an emergency to enable him to receive the neccessary treatment.
HA12IP - HA33JE - HA15IP - HA43JE - Operation instructions 5 - Transportation 5.1 - PUTTING IN TRANSPORT POSITION During loading, ensure that : • The loading ramp can support the machine weight. • The loading ramp is correctly attached to transport vehicle.
HA12IP - HA33JE - HA15IP - HA43JE - Operation instructions Machine stowing N.B.-:-S ECURE TURNTABLE WITH THE TURNTABLE LOCKING PIN BEFORE TRAVELING LONG DISTANCES OR HAULING MACHINE ON A TRUCK 5.3 - UNLOADING Before unloading, check that the machine is in good condition.
HA12IP - HA33JE - HA15IP - HA43JE - Operation instructions 5.4 - TOWING In the event of a machine breakdown, the machine can be towed a short distance to load it onto a transport vehicle : • Ensure that no one is in the platform during towing.
HA12IP - HA33JE - HA15IP - HA43JE - Operation instructions 5.5 - STORAGE The machine can be stored in a designated area when not in use. If it has been stored for longer than 3 months without use then a periodic inspection must be conducted.
HA12IP - HA33JE - HA15IP - HA43JE - Operation instructions 5.6 - LIFTING OPERATION During loading / unloading operation with an overhead crane, it is important to respect the following : • Put the machine in stowed position, boom and arm fully retracted and lowered.
HA12IP - HA33JE - HA15IP - HA43JE - Operation instructions 6 - Cold Weather Recommendations In extreme cold conditions, machines should be equipped with optional cold start kits. N.B.-:-I NITIAL STARTING SHOULD ALWAYS BE PERFORMED FROM THE GROUND CONTROL BOX 6.1 -...
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HA12IP - HA33JE - HA15IP - HA43JE - Operation instructions Notes 4001000690 E 10.18 USA / GB...
Stowed / Transport position : Configuration that takes the minimum floor space necessary for storage and / or delivery of the machine - Access position. HA12IP - HA33JE Stowed / Transport position : Configuration that takes the minimum floor space necessary for storage and / or delivery of the machine - Access position.
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HA12IP - HA33JE - HA15IP - HA43JE - General Specifications CE, AS and EAC standards Machine HA12IP HA15IP Marking Specifications - Dimensions Imp. Imp. Overall length of machine 5,45 m 17 ft 10 in 6,60 m 21 ft 7 in...
• Consistent wear of the ground contact surface greater than Tires and rims are critical components for the stability of the machine. For safety reasons : • Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to the spare parts catalog.
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HA12IP - HA33JE - HA15IP - HA43JE - General Specifications Procedure of replacement : • Loosen the wheel nuts on the wheel to be removed. • Raise the machine using a jack or a hoist. • Remove the wheel nuts.
HA12IP - HA33JE - HA15IP - HA43JE - General Specifications 5 - Options 5.1 - ACTIV' SHIELD BAR - SECONDARY GUARDING SYSTEM 5.1.1 - Description General Specification Activ' Shield Bar : • The Activ' Shield Bar is a device designed to reduce the risk of entrapment against the control panel when the platform is in confined spaces.
HA12IP - HA33JE - HA15IP - HA43JE - General Specifications 5.1.3 - Safety precautions It is mandatory to ensure that the Activ' Shield Bar is functional at each start-up of the machine Do not use the Activ' Shield Bar as a handhold. This could result in an inadvertent triggering of the Activ' Shield Bar.
HA12IP - HA33JE - HA15IP - HA43JE - General Specifications 5.1.4 - Pre-operation inspection • If any item on the checklist is marked NO during the inspection; machine must be tagged and locked out and placed out of service. • DO NOT operate the machine until all identified items are corrected and it has been declared safe for operation.
HA12IP - HA33JE - HA15IP - HA43JE - General Specifications 5.1.5 - Operation If the Activ' Shield Bar is pushed forward, all movements are stopped. The horn sounds and the warning blue light flashes. Only movements to move away from the entrapment are authorised.
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HA12IP - HA33JE - HA15IP - HA43JE - General Specifications Activ' Shield Bar instructions 4001000690 E 10.18 USA / GB...
HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed.
HA12IP - HA33JE - HA15IP - HA43JE - Maintenance 2 - Maintenance Schedule This section provides the necessary information needed to place the machine in safe operation. In accordance with the regulations that are currently applicable, this machine is deisgned to have a 10 year life span in normal usage conditions.
Local standards and regulations may require more frequent inspections. HAULOTTE® requires Reinforced and Major Inspections to be carried out on the product to extend its service life. Inspections must be carried out by a competent company or person.
This evaluation must occur at a frequency of 5000 hours or every 5 years. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician or by a competent company or person.
Any unauthorised repairs/modifications will void HAULOTTE® warranty. With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE®.
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HA12IP - HA33JE - HA15IP - HA43JE - Maintenance Notes 4001000690 E 10.18 USA / GB...
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• When contacting our After Sales Service, ensure that you provide the machine model and serial number. • When ordering any consumables or spare parts, please use this manual and the HAULOTTE® Essential catalogue to receive your genuine HAULOTTE® spare parts, your only guarantee of parts interchangeability and correct machine operation.
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• If damage is caused by modifications that do not comply with HAULOTTE® specifications. • If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used. • If the machine is incorrectly repaired or used by the customer.
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• Hydraulic and fuel circuit contamination : Every possible precaution is taken to ensure that fuel and hydraulic liquid delivered is clean. HAULOTTE® will not accept any claims concerning cleaning of the fuel circuit, filter, injection pump or any other equipment in direct contact with fuel or lubricants.
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HA12IP - HA33JE - HA15IP - HA43JE - Other information 2 - Subsidiary contact information HAULOTTE FRANCE HAULOTTE INDIA PARC DES LUMIERES HAULOTTE ITALIA Unit No. 1205, 12th foor,Bhumiraj Costarica, 601 RUE NICEPHORE NIEPCE VIA LOMBARDIA 15 Plot No. 1&2, Sector 18,...
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HA12IP - HA33JE - HA15IP - HA43JE - Other information 2.1 - CALIFORNIA WARNING For electric (battery operated) machines CALIFORNIA PROPOSITION 65 BATTERY WARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.
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HA12IP - HA33JE - HA15IP - HA43JE - Other information Notes 4001000690 E 10.18 USA / GB...
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