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- Foreword Foreword You have just purchased a HAULOTTE® product and we would like to thank you for your business. The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position people with the necessary tools and material to overhead elevated temporary workplaces. All other uses or alterations/modifi- cations to the aerial work platform must be approved by HAULOTTE®.
• To establish a preventive maintenance program in accordance with the manufacturer's recommendations, taking into account the environment and severity of use of the machine. • To perform periodic inspections in accordance with HAULOTTE® recommendations and local regulations. All malfunctions and problems identified during the inspection shall be corrected before the aerial work platform is returned to service.
HA120PX - Foreword 2 - Safety 2.1 - SAFETY INSTRUCTIONS 2.1.1 - Misuse Hazards • Do not use the machine for any other purpose than to position people, their tools and material to the overhead/elevated temporary work places. • Do not use the machine as a crane, material lift or elevator. Only use the machine as it was intended.
HA120PX - Foreword 2.1.2 - Falling Hazards To enter or exit from the platform : • The machine must be completely stowed. • Face the machine to access the entry opening to the platform. • Keep 3 points of contact (both hands and a foot) on the steps and the guardrail.
HA120PX - Foreword 2.1.3 - Overturning / Tip-over Hazards Before positioning and operating the machine : • Ensure that the surface is capable of supporting the machine weight including the rated capacity. • Do not exceed the maximum rated capacity that includes the weight of both material and allowed number of occupants.
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HA120PX - Foreword Using a machine on a slope Do not exceed the slope limit for each operation. Section B 4.1Technical specifications. Gradeability : • Driving in stowed position UP or DOWN a slope. Rated slope : • Operating with platform elevated.
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HA120PX - Foreword N.B.-:-The Beaufortscaleofwindforceisacceptedinternationallyandisusedwhencommunicating weather conditions. A wind speed range at 10 m (32 ft 9 in) above flat, clear land is associated with each degree. Beaufort scale Meteorological Force Observed effects km/h description Calm Smoke rises vertically. 0 - 0,2...
HA120PX - Foreword 2.1.4 - Electrocution Hazards The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors. Always position the lift at a safe distance from electrically charged conductors to ensure that no part of the machine is within an unsafe area.
HA120PX - Foreword 2.1.5 - Explosion / Fire Hazards Always wear protective clothing and eye wear when working with batteries and power sources/systems. N.B.-:-Acid is neutralized with sodium bicarbonate and water. • Do not start the engine if you smell or detect liquid propane gas (LPG), gasoline, diesel fuel or other explosive substances.
HA120PX - Foreword • When driving, position the platform so as to provide the best possible visibility and to avoid any blind spots. • Hold on securely to the guardrails. • Occupants must wear restraint harness in accordance with applicable governmental regulations.
Each inquiry or request should include all relevant information; including contact name, telephone number, mailing address, email address, plus the machine model and serial number. The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a written response.
It is important and necessary to keep HAULOTTE Services® updated with current ownership of the machine. This way, HAULOTTE® will be able to provide the necessary support for the product. If you have sold or transferred this machine(s); it is your responsibility to notify HAULOTTE Services®.
Company stamp is mandatory : Tick here if the machine has been permanently removed from service (scrapped). The manufacturer's nameplate must be removed and returned to HAULOTTE Group when the unit is removed from service. Reason for removal : 4000327280 E09.16...
5.2 - PRODUCT SPECIFICATIONS HAULOTTE® cannot be held liable for any changes to the technical characteristics/ specifications contained in this manual. HAULOTTE® has a continuous improvement policy in place for its product range; given this policy, the Company reserves the right to modify their products technical characteristics / specifications without notice.
N.B.-:-Usethemachineunder"normal"climaticconditions. Ifyouneedtousethemachineinclimatic conditions likely to cause deterioration (extreme : humidity, temperatures, salinity, corrosiveness, atmospheric pressure), contact HAULOTTE Services®. Reduce intervals between servicing. N.B.-:-While the machine is not in use, care must be taken to bring the machine to the fully stowed position.
Hazard symbol Level of severity Avoidance symbol pictorial Avoidance text Decals must be kept in good legible condition. Familiarize yourself with the decals and their respective color codes. Additional decals can be ordered from HAULOTTE Services®. 4000327280 E09.16 USA / GB...
Caution : Risk of material damage Prohibited action Reminder to use good practice or follow pre-operation checks Cross-reference to another part of the manual Cross-reference to another manual Cross-reference to repair (contact HAULOTTE Services®) N.B. : Additional technical information 1.4 - LEVEL OF SEVERITY...
HA120PX - Familiarization 1.5 - SYMBOLS LEGEND AND DEFINITIONS Symbols are used throughout this manual to depict hazards, avoidance measures and indicate when information is required. Refer to the following table to familiarize yourself with these symbols. Symbol Description Symbol...
HA120PX - Familiarization 3.3 - PLATFORM CONTROL BOX 3.3.1 - Layout General view 4000327280 E09.16 USA / GB...
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HA120PX - Familiarization Controls and indicators Marking Description Function Operation malfunction Fault indicator Machine on excessive slope Platform overload indicator Platform overload On : Machine switched on Power ON indicator Off : Machine switched off Move forward : Forward drive...
HA120PX - Familiarization 4 - Performance Specifications 4.1 - TECHNICAL CHARACTERISTICS Use the table to select the right Haulotte machine for the job. CE, AS and EAC standards Machine HA120PX Characteristics - Dimensions Imp. Maximum working height 12,14 m 39 ft 10 in...
HA120PX - Familiarization 4.2 - WORKING AREA / RANGE OF MOTION HA120PX ft in -3 f t 1in 3 f t 1in 6 f t 6in 9 f t 10in 13 f t 1in 16 f t 4in 19 f t 8in 22 f t 11in...
HA120PX - Familiarization 5 - Decals and markings locations HA120PX CE and AS standards A8 - 4000327280 E09.16 USA / GB...
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HA120PX - Familiarization 4000327280 E09.16 USA / GB...
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Platform control box 307P224350 Other Ground control box 307P226170 Other Identification plate 307P218070 Other Machine name logo 307P224960 Other Small format HAULOTTE® logo 307P218180 Other Large format HAULOTTE® logo 307P217770 Other Read the operation manual 3078143680 Other Hydraulic oil 3078143520 Other...
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HA120PX - Familiarization Marking Color Description Quantity HA120PX Other Emergency lowering 307P224950 Other Emergency control box For Italy only : 307P232500 It is forbidden to use the PVG with a key 3078147930 illustrated 4000327280 E09.16 USA / GB...
HA120PX - Pre-operation inspection Pre-operation inspection 1 - Recommendations The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety and in compliance with this Operator's Manual.
HA120PX - Pre-operation inspection 2 - Working area assessment To ensure safety during operation, the following should be considered : • Segregate other site traffic (delivery vehicles, dumpers, etc) from the work area. • Check the work area for localised features, e.g. manholes, service ducts, potholes, etc.
Tighten Check levels Systematic replacement Visual inspection with small disassembly or movement Proof tests : Need HAULOTTE Services® authorization. For countries needed to reach the part. where machines are not subject to controlled periodic maintenance. Replacement is necessary. 4000327280 E09.16...
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HA120PX - Pre-operation inspection Daily inspection Visual inspection without disassembly Check level To check by test Corrected applicable Manuals and displays. Clean or replace if necessary. Presence, cleanliness and legibility of the manufacturer's plate Presence, cleanliness and legibility of operator's and maintenance...
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HA120PX - Pre-operation inspection No cracks, broken weld, paint chipped No deterioration and visible damage No screws missing / loose parts No foreign body in joints or slides Presence of securely fitted maintenance devices (safety stand) All compartments covers open and lock properly Frame, axle, steering system, stabilizers arms ...
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Pothole safety device operate properly (if equipped) Test of load sensing system (visual warning at control box) Serial number : Model : Hours of operation : HAULOTTE Services® contract reference : Intervention record number : Signature : Date : Name : 4000327280 E09.16...
HA120PX - Pre-operation inspection 4 - Safety functional checks To protect the user and the machine, safety systems prevent the movement of the machine beyond its operating limits. These safety systems when activated immobilize the machine and prevent further movement.
HA120PX - Pre-operation inspection 4.3 - FAULT DETECTOR N.B.-:-The presence of this device depends on the machine configuration. The defect indicator flashs to indicate an internal malfunction. The machine switches to downgraded mode. Certain movements can be limited or forbidden to preserve the operator's safety.
HA120PX - Pre-operation inspection 4.6 - SLOPE WARNING DEVICE From each control box, a buzzer alerts the operator that the machine is not folded/stowed and is positioned on a slope exceeding the slope allowed. N.B.-:-The slope sensor is only active when the platform is not in the stowed position.
HA120PX - Pre-operation inspection 4.7 - TRAVEL SPEED LIMITATION The machine has a selector of 3 driving speeds - low, medium and high. All driving speed selections are allowed when the machine is stowed ( machine in fully lowered position).
HA120PX - Operation instructions Operation instructions 1 - Operation 1.1 - INTRODUCTION Only trained and authorized personnel shall be permitted to operate this aerial work platform. Prior to operation : • Read, understand and obey all instructions and safety precautions in this manual and attached to the aerial work platform.
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HA120PX - Operation instructions • Beacon light (if fitted) • A switch provides the start and stop of the engine. • Engine speed (If fitted) : Activating engine revs selector switch ( 21 ) increases engine speed (rpm). • A buzzer beeps in the following conditions : •...
HA120PX - Operation instructions 1.3 - OPERATION FROM THE PLATFORM CONTROL BOX • The platform control box is energized only when : • The E-stop buttons on both ground and platform control boxes are not pressed in. • Machine switched on at ground control box.
HA120PX - Operation instructions 2 - Ground control box 2.1 - TO START THE MACHINE FROM THE GROUND CONTROL BOX Pull the E-stop button (15) : This will de-activate the state of E-stop button located in platform. Turn the key of the control box activation selector ( 72 ) to the right to energize the ground control box.
HA120PX - Operation instructions 2.2 - BOOM AND ARM CONTROLS Platform leveling is available, regardless of the work height. Even at low movement speeds, use the controls with caution. N.B.-:-Releasing the Enable Switch (footpedal ) will stop all movements. Ground box controls (emergency station)
HA120PX - Operation instructions 2.3 - ADDITIONAL CONTROLS FROM THE GROUND CONTROL BOX For the machines equipped with beacon light : • Push the beacon selector ( 24 ) upwards to switch on the beacon. • Push the beacon selector ( 24 ) downwards to switch off the beacon.
HA120PX - Operation instructions 3 - Platform control box 3.1 - TO START AND STOP THE MACHINE To start the machine : At the ground control box : • Check that the E-stop button ( 15 ) is not pressed in.
HA120PX - Operation instructions 3.2 - DRIVE AND STEER CONTROL Before driving, locate the green / red orientation arrows on the chassis and platform control box. Move the drive controls in a direction matching the directional arrows. To operate driving and steering functions, simultaneously operate the drive joystick ( 33 ) and the "Foot pedal / enable switch".
HA120PX - Operation instructions 3.3 - BOOM AND ARM CONTROLS Activate the desired control and the enable switch (foot pedal switch) simultaneously to perform that selected function. Foot pedal switch Control Action Push the boom telescoping switch ( 54 ) forwards to retract the boom.
HA120PX - Operation instructions Control Action Move the boom/turntable joystick ( 49 ) to the left for a clockwise (CW) rotation. Turntable rotation Move the boom/turntable joystick ( 49 ) to the right for a counter clockwise (CCW) rotation. Move the platform rotation selector ( 38 ) to the right for a counter clockwise (CCW)
HA120PX - Operation instructions 4 - Emergency procedure 4.1 - IN CASE OF POWER LOSS In case of loss of the main power source, the secondary (back-up) power unit, powered by the starting battery, allows movements to be controlled from both the ground and platform control boxes.
HAULOTTE® provides a ground control emergency system that should be used to safely bring the operator into such a position that appropriate medical attention could be provided.
HAULOTTE Services®. All safety functions are no longer active and several hazards may occur. Improper use of the equipment will result in death or serious injuries. If the operator cannot be lowered by any of the above mentioned methods, contact HAULOTTE Services® immediately.
HA120PX - Operation instructions 5 - Transportation 5.1 - PUTTING IN TRANSPORT POSITION During loading, ensure that : • The loading ramp can support the machine weight. • The loading ramp is correctly attached to transport vehicle. • The loading ramp has sufficient grip surface.
HA120PX - Operation instructions 5.3 - UNLOADING Before unloading, check that the machine is in good condition. • Remove the turntable rotation locking pin (Section D-Machine layout). • Remove the tie downs. • Move the platform levelling selector ( 13 ) to the left to set the machine in the operating position.
HA120PX - Operation instructions 5.4 - TOWING In the event of a machine breakdown, the machine can be towed a short distance to load it onto a transport vehicle : • Ensure that no one is in the platform during towing.
HA120PX - Operation instructions 5.5 - STORAGE When the machine is in elevated position, it is necessary to regularly switch the power ON to ensure that the security systems are active. Machine must be parked in a protected/designated area with the boom in a stowed configuration, however the boom can be raised but must not be extended.
HA120PX - Operation instructions 5.6 - LIFTING OPERATION During loading / unloading operation, if it becomes necessary to lift the machine using an overhead crane, it is important to respect the following : • Put the machine in stowed position, boom and arm fully retracted and lowered.
HA120PX - Operation instructions 6 - Cold Weather Recommendations In cold weather conditions, allow engine to run for at least 5 min to warm up ; before operating any function thereby preventing any damage to the hydraulic system. In extreme cold conditions, machines should be equipped with optional cold start kits.
HA120PX - Operation instructions 6.2 - HYDRAULIC OIL External environmental conditions can reduce performance of the machine if the hydraulic oil temperature does not reach its optimum range. It is recommended to use the hydraulic oil according to weather condition. Refer to the table below.
HA120PX - General Specifications 1 - Machine dimensions Stowed / Transport position : Configuration that takes the minimum floor space necessary for storage and / or delivery of the machine - Access position. 4000327280 E09.16 USA / GB...
HA120PX - General Specifications CE, AS and EAC standards Machine HA120PX Marking Specifications - Dimensions Imp. Overall length of machine 5,45 m 18 ft 2 in Overall width of machine 5,45 m 18 ft 2 in Overall height of machine...
• Consistent wear of the ground contact surface greater than Tires and rims are critical components for the stability of the machine. For safety reasons : • Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to the spare parts catalog.
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HA120PX - General Specifications Procedure of replacement : • Loosen the wheel nuts on the wheel to be removed. • Raise the machine using a jack or a hoist. • Remove the wheel nuts. • Remove the wheel. • Install the new wheel.
HA120PX - General Specifications 5 - Options 5.1 - ON-BOARD GENERATOR 5.1.1 - Principle Do not expose the on-board generator to direct contact with a water beam or a high pressure cleaner. 5.1.2 - Procedure Put into service : Start the machine. Heat the engine for 15 mn before any operation.
HA120PX - General Specifications 5.2 - ACTIV' SHIELD BAR - SECONDARY GUARDING SYSTEM 5.2.1 - Description General Specification ACTIV' SHIELD BAR : • Activ' Shield Bar is a secondary guarding device. • The platform is manufactured with primary guards to protect the occupants from hazards.
HA120PX - General Specifications 5.2.2 - Characteristics Marking Description Activation bar Electrical box RESET push-button Green indicator, the system is switched on Blue flashing indicator, indicates activation bar operates 4000327280 E09.16 USA / GB...
HA120PX - General Specifications 5.2.3 - Safety precautions • Check the work area for overhead clearances, obstructions or other possible hazards. • When driving, position the platform so as to provide the best visibility possible and avoid any blind spots.
HA120PX - General Specifications 5.2.4 - Pre-operation inspection • If any item on the checklist is marked NO during the inspection; machine must be tagged and locked out and placed out of service. • DO NOT operate the machine until all identified items are corrected and it has been declared safe for operation.
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HA120PX - General Specifications Operated movement when the bar is triggered Driving Turntable rotation Lifting or Other telescope movement Forward Reverse Left Right extension Yes No Forward Reverse Turntable left Turntable right Platform control Lifting or telescope extension Telescope descent or...
HA120PX - General Specifications 5.2.5 - Operation When the switch bar is triggered, the currently active function movement is stopped. Alarm and flashing light are activated. Only safeguard functional movements (lowering, retracting or reverse movement of the function that created the situation) are available from the platform control box.
HA120PX - General Specifications 5.2.6 - Specific decals Location of the decals Marking Description Quantity Part number Do not lean on the bar 4000206690 Hand crushing hazard 4000244570 4000327280 E09.16 USA / GB...
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HA120PX - General Specifications Notes 4000327280 E09.16 USA / GB...
HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed.
HA120PX - Maintenance 2 - Maintenance Schedule This section provides the necessary information needed to place the machine in safe operation. For maximum service life and safe operation, ensure that all the necessary inspections and maintenance have been completed. There are a number of factors which can affect the design life including but not limited to, severity of operating conditions/routine maintenance which should be carried out in accordance with this manual.
Local standards and regulations may require more frequent inspections. HAULOTTE® requires Reinforced and Major Inspections to be carried out on the product to extend its service life. Inspections must be carried out by a competent company or person.
This evaluation must occur at a frequency of 5000 hours or every 5 years. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician or by a competent company or person.
Any unauthorised repairs/modifications will void HAULOTTE® warranty. With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE®.
• When contacting our After Sales Service, ensure that you provide the machine model and serial number. • When ordering any consumables or spare parts, please use this manual and the HAULOTTE® Essential catalogue to receive your genuine HAULOTTE® spare parts, your only guarantee of parts interchangeability and correct machine operation.
• If damage is caused by modifications that do not comply with HAULOTTE® specifications. • If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used. • If the machine is incorrectly repaired or used by the customer.
E.mail : haulotte@de.haulotte.com E.mail : info@haulottevostok.ru E.mail : haulotte@haulotte.com.br www.haulotte.de www.haulotte-international.com www.haulotte.com.br HAULOTTE MÉXICO, Sa de Cv HAULOTTE IBERICA HAULOTTE POLSKA Sp. Z.o.o. Calle 9 Este, Lote 18, Civac, Jiutepec, C/ARGENTINA N° 13 - P.I. LA GARENA UL. GRANICZNA 22...
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HA120PX - Other information For the engine powered machines destined to the US market (Standards ANSI and CSA) CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer,...