Haulotte HA32RTJ PRO Maintenance Book
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Haulotte HA32RTJ PRO Maintenance Book

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Maintenance book
Maintenance book
HA32RTJ PRO - HA100RTJ PRO
HA41RTJ PRO - HA130RTJ PRO
4000392120
E02.16
USA
4000392150
E02.16
USA / GB

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Summary of Contents for Haulotte HA32RTJ PRO

  • Page 1 Maintenance book Maintenance book HA32RTJ PRO - HA100RTJ PRO HA41RTJ PRO - HA130RTJ PRO 4000392120 E02.16 4000392150 E02.16 USA / GB...
  • Page 2 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 4000392150 E02.16 USA / GB...

  • Page 3: Table Of Contents

    Maintenance book CONTENTS 1 - Maintenance book....... . 2 - After Sales Service ....... 3 - Compliance .
  • Page 4 Specific adjustment procedure E054 - HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO ... . . Battery ......

  • Page 5: Maintenance Book

    Services® immediately even if the malfunction does not involve material and/or bodily damage. • HAULOTTE® must be informed in the event of an incident that either involves one of these products or has caused bodily injury or significant deterioration of property (personal property or the product);...

  • Page 6: Compliance

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 3 - Compliance We would like to remind you that HAULOTTE® complies with the provisions of any applicable directives applicable to this type of machine. HAULOTTE advises you that NO modifications carried out without the written permission of HAULOTTE®...

  • Page 7: Safety Precautions

    HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed.

  • Page 8: Symbols Used

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Safety precautions 1.2 - SYMBOLS USED Symbols are used to alert the operator to safety precautions or to highlight practical information. Symbol meanings Symbol Description Danger : Risk of injury or death...

  • Page 9: Decal Colors

    The potential dangers and any specific regulations are indicated around the product by decals and identification plates. The decals must be kept in good condition. Additional decals can be ordered from HAULOTTE Services®. Familiarize yourself with the decals and their respective color codes.

  • Page 10: Manufacturer's Warranty

    • If damage is caused by modifications that do not comply with HAULOTTE® specifications. • If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used. • If the machine is incorrectly repaired or used by the customer.

  • Page 11: Warranty Conditions

    HAULOTTE® will not accept any claims concerning cleaning of the fuel circuit, filter, injection pump or any other equipment in direct contact with fuel or lubricants.

  • Page 12: Scope Of Intervention

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Safety precautions 3 - Scope of intervention The inspection and maintenance table below, identifies the role and the responsibilities of each party in periodical machine maintenance.. If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.

  • Page 13: Instructions For Intervention

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Safety precautions 4 - Instructions for intervention Do not use the machine during while maintenance work is being completed on it. For any intervention on the power sources, wear glasses and protective clothes (acid spray).
  • Page 14 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Safety precautions Notes 4000392150 E02.16 USA / GB...

  • Page 15: Recommendations

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations Recommendations 1 - Lubrication diagram Diagram 4000392150 E02.16 USA / GB...

  • Page 16: Consumables

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations List of ingredients Marking Ingredient Symbol HAULOTTE® code Engine oil - Can 20 l(5,3 gal US) 2420801360 Engine oil - Barrel 209 l(55,2 gal US) 2420801350 Engine oil (+30° / - 20° )

  • Page 17: Fuels

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations 2.1 - FUELS These fuels can be used on any type of mechanical injection engine. Please see machine configuration. N.B.-:-The fuel to be used is regulated by national laws; refer to these requirements and to the table below to define the appropriate fuel.

  • Page 18: Motor Oils

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations 2.2 - MOTOR OILS In order to ensure that the engine will run properly, it is recommended to use the following oils Viscosity table 2.3 - HYDRAULIC OILS Hydraulic oils must comply with the following requirements : •...
  • Page 19 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations Notes 4000392150 E02.16 USA / GB...

  • Page 20: Decals And Markings Locations

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations 3 - Decals and markings locations CE standard - HA32RTJ PRO 4000392150 E02.16 USA / GB...
  • Page 21 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations CE standard - HA41RTJ PRO 4000392150 E02.16 USA / GB...
  • Page 22 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations CE standard Marking Color Description Quantity HA32RTJ PRO HA41RTJ PRO Height of the floor and load 4000204060 4000137570 Blue Maximum Pressure per Tire - Floor Loading 4000204100...
  • Page 23 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations Marking Color Description Quantity HA32RTJ PRO HA41RTJ PRO In french (CE standard) : 3078149030 In english (CE standard) : 307P222740 In german (CE standard) : 307P222730 In croatian (CE standard) : 4000360810...
  • Page 24 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations AS standard - HA32RTJ PRO 4000392150 E02.16 USA / GB...
  • Page 25 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations AS standard - HA41RTJ PRO 4000392150 E02.16 USA / GB...
  • Page 26 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations AS standard Marking Color Description Quantity HA32RTJ PRO HA41RTJ PRO Height of the floor and load 4000204060 4000137570 Maximum Pressure per Tire - Floor Blue 4000204100 4000414290...
  • Page 27 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations Marking Color Description Quantity HA32RTJ PRO HA41RTJ PRO Other Fixed axle extension/retraction 3078153600 Maximum effort on the stabilizers 307P219880 Blue Information - Explanation - LOW SULFUR 307P232480...
  • Page 28 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations Russia and the Ukraine version - HA32RTJ PRO 4000392150 E02.16 USA / GB...
  • Page 29 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations Russia and the Ukraine version - HA41RTJ PRO 4000392150 E02.16 USA / GB...
  • Page 30 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations Russia and the Ukraine version Marking Color Description Quantity HA32RTJ PRO HA41RTJ PRO Height of the floor and load 4000011950 4000011990 Maximum Pressure per Tire - Floor...
  • Page 31 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations Marking Color Description Quantity HA32RTJ PRO HA41RTJ PRO Flames prohibited 307P226750 Smoking forbidden 307P226760 Yellow Battery danger 307P226790 Yellow Fire Hazard 307P226800 Yellow Electrical danger 307P226810 Yellow...
  • Page 32 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations ANSI and CSA standards - HA100RTJ PRO 4000392150 E02.16 USA / GB...
  • Page 33 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations ANSI and CSA standards - HA130RTJ PRO 4000392150 E02.16 USA / GB...
  • Page 34 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations ANSI and CSA standards Marking Color Description Quantity HA100RTJ PRO HA130RTJ PRO In english : In english : 4000204110 4000137590 Height of the floor and load - Single load...
  • Page 35 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations Marking Color Description Quantity HA100RTJ PRO HA130RTJ PRO Calibration after dismantling 307P216930 Blue Anchorage point - Traction 4000027310 Blue Anchorage point - Elevation 4000027330 In english : 4000025010...
  • Page 36 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Recommendations Notes 4000392150 E02.16 USA / GB...

  • Page 37: Maintenance

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance Maintenance 1 - Maintenance Schedule To drain off Lubrication-Greasing Tightening Levelling Systematic replacement Functional adjustments / Checks 6 months or 1 year(s) or 2 year(s) or Periodicity...
  • Page 38 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance Cylinder and hydraulic component : pump, filters, manifold Hydraulic oil Hydraulic oil filter Adjusting the hydraulic pressure Energy storage and motorisation : talns, batteries and engine Engine oil filter and...

  • Page 39: Inspection Program

    Country of use but no less than once a year. The purpose of the inspection is to detect any defect which could lead to an accident during routine use of the machine. HAULOTTE Services® requires Reinforced and Major Inspections to be carried out on the product to extend its service life.

  • Page 40: Daily Inspection

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance 3 - Daily inspection The content and method of inspection must be conducted by operators before using the machine, it includes a visual inspection and functional and security systems testing of the machine.
  • Page 41 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance Daily inspection Visual inspection without disassembly Levelling To check by test Corrected Not applicable Manuals and displays. Clean or replace if necessary. Presence, cleanliness and legibility of the manufacturer's plate...
  • Page 42 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance Presence of securely fitted maintenance devices (safety stand) All compartments covers open and lock properly Frame, axle, steering system, stabilizers arms ... No cracks, broken weld, paint chipped...
  • Page 43 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance Electric cables No torn or split wire sheaths No evidence of chemical damage or corrosion on all cables No oxidation or corrosion on terminals Sensors and safety device...

  • Page 44: Periodic Inspection

    Otherwise or in addition, use the detailed program below. This inspection is the responsibility of the owner, and must be conducted by a qualified technician. To ensure user safe use and improve the life of machines, HAULOTTE® recommended performing this inspection every HAULOTTE® months.
  • Page 45 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance Periodic inspection In addition to the daily inspection program Visual inspection without disassembly To check by test Visual inspection with small disassembly or movement needed to reach the part. Replacement is Levelling necessary.
  • Page 46 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance No foreign body in joints or slides No abnormal gap in joints and slides Frame, axle, steering system, stabilizers arms ... No cracks, broken weld, paint chipped...
  • Page 47 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance No oxidation or corrosion on terminals No leaks on the pump, tank or fittings Absence of rust and shock on cylinder rod No deformation, visible damage, broken weld or leaks on hydraulic...
  • Page 48 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance Sensors and safety device Static tests on horizontal ground Dynamic test on horizontal ground Braking tests Movements checking (speed and behavior) Slope sensing device adjustment Load sensing system adjustment...

  • Page 49: Reinforced Inspection

    Reinforced periodic inspection is a thorough inspection of the structure of the machine, to ensure the full functionnality. It must occur at a frequency of 5 years or 2500 h. This inspection is under the responsibility of the owner, and it must be conducted by a Haulotte Service technician or qualified/authorized person.
  • Page 50 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance Cylinder and hydraulic component : pump, filters, manifold No torn or split wire sheaths Shielding is not apparent No evidence of chemical damage or corrosion on all cables...

  • Page 51: Major Inspection

    Major inspection allow determining the suitability, integrity and proper functioning of the machine : It must take place when the machine is 10 years or 5000 h after renewed every 5 years. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician.
  • Page 52 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance Serial number : Model : Hours of operation : HAULOTTE Services® contract reference : Signature : Intervention record number : Date : Name : 4000392150 E02.16 USA / GB...

  • Page 53: Maintenance Sheets

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance 7 - Maintenance sheets Each specific procedure is described in the following maintenance instructions. Before performing any maintenance interventions, place the machine in maintenance configuration. Report that the machine is under maintenance by tagging the platform and ground control boxes.
  • Page 54 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance Turret rotation disabled HA41RTJ PRO - HA130RTJ PRO Turret rotation enabled Turret rotation disabled 4000392150 E02.16 USA / GB...

  • Page 55: Placing In Operating Configuration

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance 7.2 - PLACING IN OPERATING CONFIGURATION Remove the turntable rotation locking pin. Pull the E-stop button. 7.3 - GENERAL POINTS 7.3.1 - Recommendations on the conditions of maintenance •...
  • Page 56 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance When reassembling bearings and pins ensure that : • Lightly lubricate the housing into which the bearing is to be installed. • Insert the bearing using a bearing drift, preferably out of mild steel.

  • Page 57: Bearings

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance 7.3.2.3 - Bearings Action on bearings needs to be taken outside the normal maintenance schedule if the following occurs : • Abnormal noise during the movements of the structure.

  • Page 58: Hydraulics

    Take an oil sample each year, check the viscosity, ensure there are no foreign bodies and change if necessary. Systematically change the oil in the hydraulic circuit every 2 years. • Only use oils that that match the technical characteristics that correspond to HAULOTTE® recommendations ( Section B 1 - Lubrication diagram - List of ingredients) or contact HAULOTTE Services®.

  • Page 59: Replacing Damaged Of Hoses

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance 7.3.3.2 - Replacing damaged of hoses Replace hoses in the following circumstances : • Tears in the outer casing. • Cracks in the outer casing. • Apparent shielding.

  • Page 60: Evaluation Of Leaks On Hydraulic Cylinders

    • If the difference between two measurements does not exceed 4 cm : the test validates correct operation. • If the difference between two measurements exceeds 4 cm, contact HAULOTTE Services® or carry out the additional tests described below. Control cylinder by cylinder : •...

  • Page 61: Electric

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance 7.3.4 - Electric 7.3.4.1 - Replacing damaged cables • Locate the faulty wire/s and its/their points of connection to ensure continuity of machine operation after the wire is replaced.
  • Page 62 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Maintenance Notes 4000392150 E02.16 USA / GB...

  • Page 63: Wheel Reducer

    Control-Oil change Wheel reducer 15 mn E002 Control-Oil change Wheel reducer 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 64 Control-Oil change Wheel reducer 15 mn E002 Notes 4000392150 E02.16 USA / GB...

  • Page 65: Hydraulic Filter Cartridge

    Replacement Hydraulic filter cartridge 15 min E003 Replacement Hydraulic filter cartridge 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Replacement...
  • Page 66 Replacement Hydraulic filter cartridge 15 min E003 Notes 4000392150 E02.16 USA / GB...

  • Page 67: Fuel Tank

    Filling-up-Oil change Fuel tank 15 mn E004 Filling-up-Oil change Fuel tank 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Filling-up...
  • Page 68 Filling-up-Oil change Fuel tank 15 mn E004 Notes 4000392150 E02.16 USA / GB...

  • Page 69: Slew Ring

    Lubrication-Tightening-Clearance check Slew ring 15 mn E005 Lubrication-Tightening-Clearance check Slew ring 1 - You will need • Standard tool kit • Steel shims • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 70 21,5 daN.m (158 lbf.ft) HA20PX - HA61JRT 21,5 daN.m (158 lbf.ft) HA260PX - HA80JRT 21,5 daN.m (158 lbf.ft) HA32RTJ PRO - HA100RTJ PRO 21,5 daN.m (158 lbf.ft) HA41RTJ PRO - HA130RTJ PRO 21,5 daN.m (158 lbf.ft) H14TX - HB40 8,7 daN.m (64 lbf.ft)
  • Page 71 In its new configuration, note the clearance ( J1) between chassis (or turret) and the slew ring as previously. • If the difference between two measurements does not exceed 2 mm : the test validates correct operation. • Otherwise, contact HAULOTTE Services® to repair the system. 4000392150 E02.16...
  • Page 72 Rotate the slew ring by one complete turn. A tight spot or grinding sound during rotation or the presence of metal particles escaping from the lip seal are signs of abnormal wear in the raceway (Contact HAULOTTE Services®). 4000392150 E02.16...

  • Page 73: E006 - Wheel

    Replacement-Tightening Wheel 15 min E006 Replacement-Tightening Wheel 1 - You will need • Standard tool kit • Protective goggles • Gloves • Place barriers around the perimeter of the • Jack work area • Hoist • Torque spanner 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 74 15 min E006 • Consistent wear of the ground contact surface greater than 25 %. For safety reasons, always use original HAULOTTE® spare parts that are specific to this machine. Refer to the spare parts catalog. 4 - Replacement Loosen the wheel nuts on the wheel to be removed.
  • Page 75 HA20PX - HA61JRT Steer wheel 320-236 Drive wheel 320-236 HA260PX - HA80JRT Steer wheel 320-236 Drive wheel 650-479 HA32RTJ PRO - HA100RTJ PRO Steer wheel 650-479 Drive wheel 570-420 HA41RTJ PRO - HA130RTJ PRO Steer wheel 570-420 Drive wheel 320-236...
  • Page 76 Replacement-Tightening Wheel 15 min E006 Notes 4000392150 E02.16 USA / GB...

  • Page 77: E007 - Screws, Bolts And Nuts

    Tightening Screws, bolts and nuts 15 min E007 Tightening Screws, bolts and nuts 1 - Torque (coarse thread) Nominal diameter Torque in N.m - lbf.ft Class 8.8 Class 10.9 Class 12.9 M6x1 9 - 11-6,64 - 8,11 13 - 14-9,59 - 10,33 15 - 17-11,06 - 12,54 M7x1 15 - 19-11,06 - 14,01...
  • Page 78 Tightening Screws, bolts and nuts 15 min E007 Notes 4000392150 E02.16 USA / GB...

  • Page 79: E008 - Turntable Rotation Gearbox

    Control-Oil change Turntable rotation gearbox 15 mn E008 Control-Oil change Turntable rotation gearbox 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 80 Control-Oil change Turntable rotation gearbox 15 mn E008 Notes 4000392150 E02.16 USA / GB...

  • Page 81: E013 - Pulleys And Wear Pads

    Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 Control-Lubrication-Replacement Pulleys and wear pads 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 82 Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 Notes 4000392150 E02.16 USA / GB...

  • Page 83: E016-1 - Chains

    Control-Lubrication Chains E016 Control-Lubrication Chains 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves Use only adapted tools and auxiliary resources. Always wear the required protective clothing. This procedure must be performed after the first 50 hours and then every 250 hours or every 6 months.
  • Page 84 • Measure the value of (3) using an appropriate method. Compare with the value of *1 indicated in the table below. Machine Link width (2) Length of 12 links (4) Star 6 - 8 - 10 HA32RTJ PRO - HA41RTJ PRO 11.5 mm 152.40 mm H28TJ+ - HT43RTJ PRO Star 8 - 10 14.50 mm 190.50 mm...
  • Page 85 5 - Check the tension of the chains Refer to the technical data sheet for your product following this sheet. To make any other adjustments not detailed in this maintenance logbook : Contact Haulotte Services for further advice. 6 - Replacing the chains The chains must imperatively be changed every 10 years.
  • Page 86 Control-Lubrication Chains E016 Notes 4000392150 E02.16 USA / GB...

  • Page 87: Ha41Rtj Pro - Ha130Rtj Pro

    Chains Specific adjustment procedure HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO E054 Chains Specific adjustment procedure HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 1 - You will need • Standard tool kit •...
  • Page 88 Chains Specific adjustment procedure HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO E054 On zone 1 of the boom : • Check that the 8 lock washers are present in the position shown on the diagram. • Loosen the chains until they brush the locknut at the end of the threaded rod.
  • Page 89 Chains Specific adjustment procedure HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO E054 From the ground control box : • Lift the boom to its highest point. • Telescope the boom as far as possible. • Fully retract the boom.
  • Page 90 Chains Specific adjustment procedure HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO E054 Notes 4000392150 E02.16 USA / GB...

  • Page 91: Battery

    Control-Filling-up-Battery charge Battery 10 min E018 Control-Filling-up-Battery charge Battery 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure The battery manufacturer's safety instructions must be followed. Place the machine in maintenance configuration.
  • Page 92 Control-Filling-up-Battery charge Battery 10 min E018 5 - Battery charge Battery discharged : • Never discharge the batteries to more than 80 % of their capacity in 5 h (hours). • Never leave the batteries discharged. • Do not put off recharging the batteries in cold weather as the electrolyte may freeze. Battery to be charged : •...
  • Page 93 Control-Filling-up-Battery charge Battery 10 min E018 6 - Additional operation Place the machine in its operating configuration. 3.3.2-Placing in operating configuration To keep your batteries in good condition, test the density of each element once a month using a batttery hydrometer, according to the temperature indicated in the curves below : Battery charge status according to density and temperature 4000392150...
  • Page 94 Control-Filling-up-Battery charge Battery 10 min E018 Notes 4000392150 E02.16 USA / GB...

  • Page 95: Telescope

    Lubrication Telescope 15 mn E022 Lubrication Telescope 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Lubrication...
  • Page 96 Lubrication Telescope 15 mn E022 Notes 4000392150 E02.16 USA / GB...

  • Page 97: Diagnosis Assistance

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Diagnosis assistance Diagnosis assistance 1 - Recommendations If a malfunction occurs, check the following points : • There is sufficient fuel. • Sufficient engine oil. • Sufficient hydraulic oil in the tank.
  • Page 98 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Diagnosis assistance Problem Probable cause Solution Clogged air filter Replace the filter Engine speed too low Contact HAULOTTE Services® Oil leak on couplings, hoses or components Replace the oil filter cartridge...
  • Page 99 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Diagnosis assistance Problem Probable cause Solution Engine stops during boom movement Replace the fuse(s) and will not restart Faulty fuse(s) If the problem reoccurs, contact HAULOTTE Defect indicator flashes in sequences Services®...
  • Page 100 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Diagnosis assistance Notes 4000392150 E02.16 USA / GB...

  • Page 101: Electric Circuit

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit Electric circuit 1 - Wiring diagram-Main components N.B.-:- See end of manual. Nomenclature Marking Folio/Col Description ST300 01-16 Engine overheating pressure switch SP300 01-15 Engine oil pressure switch...

  • Page 102: Fuses

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit 2 - Fuses Locations FU15 FU11 FU14 FU70 FU120 FU16 FU3 FU1 FU4 FU9 FU10 FU8 Description of the components Marking Description 10 A Engine power supply circuit fuse...

  • Page 103: Relays And Terminals

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit 3 - Relays and terminals Locations KA301 KA37 KA300 KA302 Description of the components Marking Description KA300 Engine start-up relay KA37 Accelerator relay KM800 Electric pump relay...

  • Page 104: Connectors

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit 4 - Connectors Locations 1 2 6 50 52 55 5 36 37 40 41 42 43 44 45 Description of the components Marking Description Beacon light EL903...
  • Page 105 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit Marking Description • Arm angle sensor SR420 • Arm length transducer SL431 • Turntable rotation PVG • Platform movements PVG • Chassis sensors : SP100- SQ140 - SQ141 - SQ130 - SQ131 - SQ134 - SQ135 - SQ132 - SQ133 •...

  • Page 106: Diagnosis Assistance Indicators

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit 5 - Diagnosis assistance indicators Locations YV100 YV906 YV620U YV620D YV110 YV720U YV720D YV102 YV150L YV106 YV150R YV151L YV151R YV800 YV650L YV750L YV650L YV750R Description of the components...

  • Page 107: Locations And Functions Of The Main Safety Features

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit 6 - Locations and functions of the main safety features Locations - HA32RTJ PRO - HA100RTJ PRO SR601 SR600 SP600 SP601 SQ521 SQ530 SQ522 SQ802 SQ801...
  • Page 108 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit Locations - HA41RTJ PRO - HA130RTJ PRO SR601 SQ521 SR600 SQ522 SP600 SQ801 SP601 SQ901 SL530 SL531 SQ530 SQ802 SQ532 SR520 / SR521 SQ432 SQ431 SR420...
  • Page 109 SQ522 Upper boom sensor at 0 ° ( HA41RTJ PRO - HA130RTJ PRO status at 1 if angle > 0 °) ( HA32RTJ PRO - HA100RTJ PRO status at 1 if angle < 1 °) Limits the radius SQ521 Lower boom sensor at 50 °...
  • Page 110 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit HA32RTJ PRO - HA100RTJ PRO SR600 SR601 SQ530 SP601 SP600 SQ802 4000392150 E02.16 USA / GB...
  • Page 111 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit HA41RTJ PRO - HA130RTJ PRO SR600 SR601 SQ532 SQ530 SP601 SP600 SQ802 4000392150 E02.16 USA / GB...
  • Page 112 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit HA32RTJ PRO - HA100RTJ PRO SQ801 SQ522 SQ901 SQ521 4000392150 E02.16 USA / GB...
  • Page 113 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit HA41RTJ PRO - HA130RTJ PRO SQ801 SQ801 SL530 - SL531 SQ522 - SQ521 SR520-SR521 SQ431 SQ432 SQ522 - SQ521 4000392150 E02.16 USA / GB...
  • Page 114 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit HA32RTJ PRO - HA100RTJ PRO SR420 SQ900 SQ430 SQ433 4000392150 E02.16 USA / GB...
  • Page 115 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit HA41RTJ PRO - HA130RTJ PRO SR420 SQ900 SL430 - SL431 SQ430 SQ420 HA32RTJ PRO - HA100RTJ PRO HA41RTJ PRO - HA130RTJ PRO 4000392150 E02.16 USA / GB...
  • Page 116 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO ST900 SP300 ST300 Rear axle (Fixed axle) - HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO SQ132 SQ133 Front axle (Oscillating axle) - HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO...
  • Page 117 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO Essieu avant (Front axle) : SQ131 Essieu avant (Front axle) : SQ130 SQ901 4000392150 E02.16...
  • Page 118 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO SQ140 SQ141 4000392150 E02.16 USA / GB...
  • Page 119 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO SQ251 SQ250 4000392150 E02.16 USA / GB...
  • Page 120 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO HA41RTJ PRO - HA130RTJ PRO HA32RTJ PRO - HA100RTJ PRO SQ800 SQ300 4000392150 E02.16 USA / GB...

  • Page 121: Buzzers

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit 7 - Buzzers Description of the components Marking Description HA907 Buzzer Buzzer Platform control box : • Overload HA902 • Radius limitation • Axles not extended or retracted, outrigger extension in progress Buzzer : •...
  • Page 122 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Electric circuit Notes 4000392150 E02.16 USA / GB...

  • Page 123: Hydraulic Circuit

    HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Hydraulic circuit Hydraulic circuit 1 - Hydraulic diagram-Main components N.B.-:- See end of manual. 2 - Solenoid valves Locations - HA32RTJ PRO - HA100RTJ PRO YV720D - YV720U...
  • Page 124 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Hydraulic circuit Locations - HA41RTJ PRO - HA130RTJ PRO 4000392150 E02.16 USA / GB...
  • Page 125 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Hydraulic circuit Description of the components Marking Description YV800 LS control solenoid valve YV900 Jib, compensation, platform rotation, outrigger extension and steering PVG YV420 Arm lifting PVG YV520...
  • Page 126 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Hydraulic circuit Drive manifold details - HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO YV101 YV102 YV100 YV104 SP100 YV110 Steering unit detail - Axle extension and outriggers -...
  • Page 127 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Hydraulic circuit Safety block details - HA32RTJ PRO - HA100RTJ PRO 4000392150 E02.16 USA / GB...
  • Page 128 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Hydraulic circuit 4000392150 E02.16 USA / GB...
  • Page 129 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Hydraulic circuit Safety block details - HA41RTJ PRO - HA130RTJ PRO 4000392150 E02.16 USA / GB...
  • Page 130 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Hydraulic circuit 4000392150 E02.16 USA / GB...
  • Page 131 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Hydraulic circuit 4000392150 E02.16 USA / GB...
  • Page 132 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Hydraulic circuit Notes 4000392150 E02.16 USA / GB...

  • Page 133: Intervention Register

    1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme. N.B.-:-In the case of a HAULOTTE Services® intervention, the qualified technician must indicate the HAULOTTE Services® intervention number. Number of HAULOTTE Services®...
  • Page 134 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000392150 E02.16 USA / GB...
  • Page 135 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000392150 E02.16 USA / GB...
  • Page 136 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000392150 E02.16 USA / GB...
  • Page 137 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000392150 E02.16 USA / GB...
  • Page 138 HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000392150 E02.16 USA / GB...
  • Page 139 Electrical diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 1 - HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 1.1 - ENGINE PART (I) 4000392150_USA / GB_E02.16...
  • Page 140 Electrical diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 1.2 - ENGINE PART (II)
  • Page 141 Electrical diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 1.3 - TURRET PART...
  • Page 142 Electrical diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO...
  • Page 143 Electrical diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO...
  • Page 144 Electrical diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO...
  • Page 145 Electrical diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 1.4 - CHASSIS PART...
  • Page 146 Electrical diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 1.5 - BASKET PART...
  • Page 147 Electrical diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO...
  • Page 148 Electrical diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 1.6 - OPTION ST 90 3 12V PLUG TEMP SENS RUSSIA HORN LC B ANEMOMETER...
  • Page 149 Electrical diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 1.7 - NEW ARCHITECTURE...
  • Page 150 Electrical diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 1.8 - MINIDAT...
  • Page 151 Hydraullic diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 1 - HA32RTJ PRO - HA100RTJ PRO 1.1 - FOLIO 1/3...
  • Page 152 Hydraullic diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 1.2 - FOLIO 2/3...
  • Page 153 Hydraullic diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 1.3 - FOLIO 3/3...
  • Page 154 Hydraullic diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 2 - HA41RTJ PRO - HA130RTJ PRO 2.1 - FOLIO 1/3...
  • Page 155 Hydraullic diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 2.2 - FOLIO 2/3...
  • Page 156 Hydraullic diagram HA32RTJ PRO - HA100RTJ PRO - HA41RTJ PRO - HA130RTJ PRO 2.3 - FOLIO 3/3...

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