Related Manuals for Kronoterm HM-130 S1
Summary of Contents for Kronoterm HM-130 S1
- Page 1 Instructions for installation, use and maintenance Hydro module HM-130 S1 HM-140 S1 HM-180 S1 The manual has to be handed over to the end user after installation. Id.: 17-17-46-4358-01 | 09.2017...
-
Page 2: Table Of Contents
Installation space Wall mounting Connection with the outdoor unit 3.4.1 Cooling connection with the outdoor unit - HM-140 S1 and HM-130 S1. 3.4.2 Cooling connection with the outdoor unit - HM-180 S1 3.4.3 Make a leak test, drain and fill the cooling connection. - Page 3 3.6.4 Power connection 3.6.5 Connecting the communication with the external device 3.6.6 Connecting the external temperature sensor 3.6.7 Connection KT-1 and/or KT-2 3.6.8 Connecting the heating for DHW 3.6.9 Heating cycle connection 3.6.10 External additional source connection 3.6.11 Connecting the valve for switching between cooling / heating 3.6.12 Connecting the signal for PV signal 3.6.13...
-
Page 4: Important Information
1 IMPORTANT INFORMATION The manual describes the process of installation, maintenance and safe use. The installation and maintenance can only be performed by qualified personnel. Read this manual carefully before installation, maintenance or use. The manual has to be handed over to the end user after installation. In case the product shall be given to a third person for use, the manual has to be handed over to them as well. -
Page 5: Symbols
1.1 Symbols Incorrect installation, maintenance or use can cause a malfunction of the device, damage the user o property. For limiting risks, the important information in this manual is highlighted with symbols. These symbols mark various risks for the user or the device. DANGER: Risk of situations which can lead to serious physical injuries. -
Page 6: Safety Warnings And Instructions
NOTE High pressure in the heating system can cause water dripping from the safety valve. Make sure the drainage pipe on the side of atmospheric pressure is open. CAUTION A yearly inspection of the safety valve is necessary to ensure its proper operation; when performing it, remove lime scale and make sure the safety valve is not blocked. -
Page 7: Obligations Of The End User
legislation in force. While performing works on the device, it is necessary to prevent the coolant to leak into the atmosphere. WARNING It is necessary to consider all technical data and instructions in this manual as well as all warnings and notes during planning, design, installation and use of the device. WARNING Electrical installations have to be inspected in accordance with regulations on the requirements for low voltage electrical installations in buildings by the installer of... -
Page 8: Obligations Of The Installer
Store this manual in an appropriate dry place close to the device. 1.6 Obligations of the installer The installer is responsible for installing the device in accordance with the following requirements: To thoroughly study the instructions for use and installation accompanying the device before installation. -
Page 9: Delivery Package
1.9 Delivery package The package includes: 1. Hydro module. 2. Instructions for management and instructions for installation, use and maintenance. 3. Wall bracket for the device, 4. Accessories: o Outdoor air temperature sensor (only HM-140 S1), o DHW buffer tank temperature sensor, o Second mixing cycle temperature sensor, o Equalisation screw -2x Picture 1: Delivery package... -
Page 10: Instructions For The End User
2 INSTRUCTIONS FOR THE END USER... -
Page 11: Controlling The Device And Heating System
2.1 Controlling the device and heating system Use the device and heating system in accordance with this manual and instructions for use of the heat pump which explains the use off the device and heating system. 2.2 Maintaining the device and heating system The device must be visually inspected once a year. - Page 12 The electrical contactor which turns on the electrical flow heater can be permanently short-circuited. At commission, air is in the system, which causes heating without heat extraction. The easiest way to determine whether the thermal protection of the electrical heater is turned off is to turn on the operation of the auxiliary source on the TERMOTRONIC control unit.
-
Page 14: Instructions For The Installer
3 INSTRUCTIONS FOR THE INSTALLER... -
Page 15: Transport And Storage
3.1 Transport and storage WARNING Valves, safety elements and pipes must be checked, calculated and determined by the system or hardware installations contractor. WARNING Before connecting the device, it is necessary to rinse the pipe system thoroughly and remove impurities (solid particles, oils, greases ...). Use suitable detergents if necessary. -
Page 16: Wall Mounting
Picture 3: Minimal clearance between the device and obstacles 3.3 Wall mounting CAUTION For wall mounting, you need to use wall plugs and screws suitable for the wall. Take into account the mass of the device. For technical information, see section on technical information. -
Page 17: Connection With The Outdoor Unit
Picture 4: Fastening the device’s wall mount to the wall Picture 5: Installation of equalisation screws. 3. Hang the device on the wall mount. 4. Level the device using the spirit level and equalisation screws. Picture 7: Level the device using the Picture 6: Hang the device on the wall mount. - Page 18 Fork wrench and fork torque wrench - for HM-140 S1 and HM-130 S1. Tool for pipe edging - for HM-140 S1 and HM-130 S1. POE oil is suitable for cooling systems - for HM-140 S1 and HM-130 S1. Pipe expander - for HM-180 S1.
- Page 19 For making a cooling connection with the external device, follow these steps: 1. Remove the front cover of the device. Picture 9: Removal of the device cover. 2. Unscrew the screws of the electrical cabinet and open it to ensure access to the cooling pipes.
-
Page 20: Cooling Connection With The Outdoor Unit - Hm-140 S1 And Hm-130 S1
3. If you are installing HM-140 S1 or HM-130 S1, continue on chapter 3.4.1. If you are installing HM-180 S1, continue on chapter 3.4.2. 3.4.1 COOLING CONNECTION WITH THE OUTDOOR UNIT - HM- 140 S1 AND HM-130 S1. 4. Connect the manometer and drain the N from the device. - Page 21 Copper pipe held downwards 8. Attach the bolt you have previously removed from the device onto the pipe as seen below. Copper pipe Screw nut 9. Edge the end of the pipe with the edging tool. Holder Cone Copper pipe Bracket Fitting Handle...
-
Page 22: Cooling Connection With The Outdoor Unit - Hm-180 S1
Circular edging of the pipe of the same length. Inclined edge Circularly smooth edge Uneven surface Interior edge and surface without scratches Cracked / rough Unequal thickness 11. Align the edged cooling pipe with the connection of the same dimension on the internal unit. -
Page 23: Make A Leak Test, Drain And Fill The Cooling Connection
– Φ22,2 - ±0,2 Inside diameter 4. Align the expanded connecting pipes with the connections. Wrap a wet towel around the connections on the internal unit for cooling. Solder the pipes with soldering which contains at least 5% Ag. 5. Check the quality of the joints. 3.4.3 MAKE A LEAK TEST, DRAIN AND FILL THE COOLING CONNECTION. -
Page 24: Hydraulic Connection
3.5 Hydraulic connection 3.5.1 GENERAL WARNING Circulation pumps, valves, safety elements and pipes must be checked, calculated and determined by the system or hardware installations contractor. WARNING Before connecting the device, rinse the whole heating system and remove impurities. Remove all detergent residue. Flushing the system must be performed with new and existing heating systems. -
Page 25: Buffer Tank For Dhw Connection
Irreversible flaps 27.1 Combined buffer tank with submersed buffer tank for DHW Safety valve of the DHW system 27.2 Buffer tank for DHW submersed in the buffer tank Expansion vessel of the DHW system Biomass furnace Irreversible flaps Biomass furnace circulation pump DHW system pressure regulator Solar collectors circulation pump DHW water filter at the inlet of the building... - Page 26 3.5.2.2 Connecting the buffer tank for DHW Connect the buffer tank for DHW as shown on the scheme below. NOTE For circulation regulation (10), you must install the expansion regulation TT3003 (25). Picture 11: Connecting the buffer tank for DHW 3.5.2.3 Choosing and setting the expansion vessel of the DHW system NOTE...
-
Page 27: Connecting The Heating System
– precharge in the Expansion vessel – setting pressure regulator Example: The Expansion vessel is filled with nitrogen to a pressure of p = 2,0 bar (0,2 MPa). The pressure regulator for drinking water at the inlet of the building is set to p = 4.0 bar (0,4 MPa). - Page 28 CAUTION Ensure the minimal volume of the heating system as stated in the table below. If needed, install an additional buffer tank on the return pipe. Max. Thermal power (kW) System min. volume (L) CAUTION To ensure sufficient flow, make sure that at least 30% of the branches of the heating system do not have electrical or thermostat closing valves.
- Page 29 minimal volume of the buffer tank V = 11 kW x 15 L/kW = 165 L Picture 13: Scheme of a system with several heating cycles, buffer tank and DHW buffer tank 3.5.3.3 Bivalent system A bivalent system uses an additional heat generator in addition to the heat pump to heat the building.
- Page 30 3.5.3.3.1 Bivalent system with oil or pellet furnace NOTE An expansion regulation TT 3003 - MD2 must be installed for regulation of the third cycle (5.3), fourth cycle (5.4) and circulation (10). Picture 14: Scheme of a bivalent system with oil or pellet furnace. 3.5.3.3.2 Bivalent system with gas furnace NOTE An expansion regulation TT 3003 - MD2 must be installed for regulation of the third...
- Page 31 3.5.3.3.3 Bivalent system with biomass furnace NOTE An expansion regulation TT 3003 - MD2 must be installed for regulation of the third cycle (5.3), fourth cycle (5.4), circulation (10) and biomass furnace (28). Picture 16: Scheme of a bivalent system with biomass furnace 3.5.3.3.4 Bivalent system with solar collectors Install a system with solar collectors according to the scheme below.
- Page 32 3.5.3.4 Cascade piping of devices The scheme below shows parallel or cascade piping of devices. NOTE Contact our clerk for regulation of parallel operation of multiple devices. Picture 18: Cascade piping of devices...
- Page 33 3.5.3.5 Quality of heating water WARNING The table below lists maximal allowed content of substances in heating water. If the influence of a substance on the device is marked as »-« or »0«, the water must not be used. TYPE OF PRESENT UNIT CONCENTRATION INFLUENCE TO THE...
- Page 34 warranty. The heating systems must not be filled with dirty or corrosive water. Add corrosion inhibitors and anti-microbial agents to water. CAUTION The water in the heating system must be in accordance with the regulations of standard VDI 2035 and must not contain micro-organisms. Fill the heating system with soft water with added additives for ensuring the required quality.
-
Page 35: Filling The Heating System
3.5.4 FILLING THE HEATING SYSTEM Picture 19: Static height of the heating system Expansion vessel Safety valve Static height (the height difference between the expansion vessel and the highest point of the heating system). CAUTION Consider the maximal operational pressure of the vessel. NOTE Inappropriate filling of the expansion vessel with precharge p and filling the... -
Page 36: Electrical Connection
CAUTION If the calculation shows a pressure lower than 0.1 MPa (1 bar), set the pressure of the expansion vessel to 0.1 MPa (1 bar). [MPa (bar)] – surpressure in the Expansion vessel, [MPa (bar)] – minimal needed pressure of the heating system, 0min [MPa (bar)] –... -
Page 37: Description Of Elements In The Electrical Cabinet
installed into the electrical installation under the regulations in force. The power supply cut-off has to separate all contacts under the regulations of the overvoltage category III - minimal spacing between contacts is 3 mm. DANGER Checking the electrical connection before commissioning can only be performed by the person authorised by the manufacturer to ensure the correct and efficient operation of the device. -
Page 38: Electrical Connection With The Outdoor Unit
Picture 20: Electrical cabinet Picture 21: The lid of the electrical cabinet 3.6.2 ELECTRICAL CONNECTION WITH THE OUTDOOR UNIT NOTE For characteristics of power cables, see technical data (chapter 4.2). Picture 22: Electrical connection with the outdoor unit... -
Page 39: Cable Installation
Hydro module Hydro module electrical supply cable. Outdoor unit air - water External unit air - water (electrical supply cable). Cooling connection - gas Modbus cable for communication between internal and pipe outdoor unit Cooling connection - liquid pipe 3.6.3 CABLE INSTALLATION CAUTION Lay the cables of the heating system elements as shown on the picture below. - Page 40 CAUTION In case of connecting the multi-wire flexible cable to the connecting terminal, it always has to have an end sleeve end sleeve at the end. End sleeve Multi-wire flexible conductor Massive single-wire cable To connect to connecting terminal of the device, use cables with necking dies or massive single-wire cables.
-
Page 41: Connecting The Communication With The External Device
3.6.4.3 Three-phase connection 3N ~ 400 V / 50 Hz – 16 A NOTE In three-phase connection 3N ~ 400 V / 50 Hz – 16 A the power of the electric heater is 6 kW. Connect the cable of an appropriate cross- section to the terminal , N, L1, L2 and L3. -
Page 42: Connecting The External Temperature Sensor
3.6.6 CONNECTING THE EXTERNAL TEMPERATURE SENSOR NOTE The external temperature sensor must be installed only in HM-140 S1 devices. CAUTION Install the external temperature sensor on the shaded part of the building. The sensor must not be installed above a window or door. The distance to windows or doors must be at least 1 m. -
Page 43: Connecting The Heating For Dhw
3.6.8 CONNECTING THE HEATING FOR DHW Connect the three-way switch valve to serial clamp X2, connect it to terminal , N, Q4 and L1230 V. See three-way switch valve manufacturer instructions for correct sequence of the permanent and control phase. Connect the DHW temperature sensor to serial clamp X4, connect it to A2 and GND. - Page 44 Connect the phase (Q7) of the circulation pump sequentially with the pipe safety thermostat (15). 3.6.9.1.2 Thermostat connection NOTE Connecting the thermostat is not obligatory. Perform the connection in case KT- 1(2) is not connected and you want to control the room temperature with a thermostat.
- Page 45 3.6.9.2.1 Circulation pump connection Connect the circulation pump of the first cycle to serial clamp X2, connect it to Q8, GND. Connect the phase (Q7) of the circulation pump sequentially with the pipe safety thermostat (15). 3.6.9.2.2 Mixing valve connection NOTE Perform the connection of the mixing valve in case you have a mixing cycle.
-
Page 46: External Additional Source Connection
Connect the thermostat of the first cycle to serial clamp X4, connect it to D7 and GND. 3.6.9.2.4 Temperature sensor of the second cycle connection NOTE The temperature sensor for the riser pipe is used as a safeguard of the cycle and for controlling the mixing valve. -
Page 47: Connecting The Valve For Switching Between Cooling / Heating
3.6.11 CONNECTING THE VALVE FOR SWITCHING BETWEEN COOLING / HEATING NOTE Connect the valve for switching between cooling / heating in case you do not use the same heating / cooling bodies for cooling. Example: Floor heating is used for room heating. Only convectors are used for cooling. NOTE Connect the signal for remote switch for heating / cooling only in case the heating system is controlled by an external controller. -
Page 48: Connecting The Signal For Pv Signal
3.6.12 CONNECTING THE SIGNAL FOR PV SIGNAL NOTE Connect the PV signal in case you have a combination of PV collectors and a heat pump. Set the controller for the desired function when the signal is present. NOTE The PV signal and remote switch between heating / cooling cannot be connected at the same time. -
Page 49: Technical Characteristics
4 TECHNICAL CHARACTERISTICS... -
Page 50: Dimensions And Characteristics
4.1 Dimensions and characteristics 4.1.1 HM-130-S1 AND HM-140-S1 Refrigerant (freon) line - gas pipe Return line system Refrigerant (freon) line - liquid pipe Electrical connection Supply pipe system... -
Page 51: Hm-180-S1
4.1.2 HM-180-S1 Refrigerant (freon) line - gas pipe Return line system Refrigerant (freon) line - liquid pipe Electrical connection Supply pipe system... -
Page 52: Features
4.1.3 FEATURES Picture 25: Features of the device Heat exchanger Vent Circulation pump Electrical cabinet Electrical heater Integrated expansion vessel 4.1.4 MACHINE SCHEME Picture 26: Machine scheme of the device Heat exchanger - condenser Electric heater Vent Circulation pump Expansion vessel - only HM-130(140)-... -
Page 53: Electrical Scheme
4.1.5 ELECTRICAL SCHEME Picture 27: Electrical scheme of the device... -
Page 54: Technical Data
4.2 Technical data Internal unit (HM) HM-140 S1 HM-130 S1 HM-180 S1 – WPL-16-S2 NT WPL-18-S2 HT WPLV – WPL-11- WPL-13- WPLV External device 09 S1 S1 NT S1 HT 14 S1 NT Version Controller TT3000 (MD1) Device placement Interior, wall... - Page 55 Dimensions and mass - transport Dimensions (W x H 610X900X425 x D) Mass Dimensions and mass - net Dimensions (W x H 545x787x287 x D) Mass Noise Level of sound power Level of sound pressure at a distance of 1 m Communication Cable H05VV-F 4 x Connection...
-
Page 56: Legend Of Serial Labels
4.3 Legend of serial labels Description Symbol Maximal compressor electrical power Maximal electric heater power Maximal additional load electrical power (circulation pump, etc.) Maximal electrical power of the device (compressor + electric heater + additional load) Cooling circuit Buffer tank for DHW Heat exchanger in the buffer tank for DHW Heating system Internal unit (hydraulic module or Termotronic) -
Page 57: Accessories
4.4 Accessories 4.4.1 INSTALLATION OF THE EXPANSION VESSEL Install the expansion vessel as shown on the picture below Picture 28: Installation of the Expansion vessel The set with the expansion vessel can be ordered with our supplier. No. of order 2222000092917 Expansion vessel set Content of the expansion vessel set... - Page 60 Headquarters and manufacturing Kronoterm d.o.o. Trnava 5e 3303 Gomilsko Tel.: (00386) 3 703 16 20 | Fax: (00386) 3 703 16 33 | Web page: www.kronoterm.com E-mail: Customer support and service info@kronoterm.com | .: (00386) 3 703 16 26 |...
Need help?
Do you have a question about the HM-130 S1 and is the answer not in the manual?
Questions and answers