Controlli MVE522 Manual

Controlli MVE522 Manual

Globe valves actuators

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Globe Valves Actuators
Model
Force [N]
Power supply
MVE522
2200
24Vac/dc
MVE522S
2200
24Vac/dc
APPLICATION AND USE
MVE is a flexible electro mechanical actuator for the control of two
and three-way globe valves in:
heating and cooling systems;
Air Handling Units;
district heating plants;
industrial temperature control systems.
The actuator can be controlled either by a proportional (modulat-
ing) signal or by an increase/decrease (Floating) signal.
It is easy to mount and connect the actuator. Direct mounting is pos-
sible to any CONTROLLI flanged valve. Linkage kits are available for
CONTROLLI threaded valves as well as for valves of other manufac-
turers (table p. 3). The actuator has a fine resolution (500 steps on the
full stroke range) for exacting fluid control and it is able to self-cali-
brate on a different stroke without the need of any user action (this
function is DIP switch selectable on the field).
MVE has intelligent behaviour and alarm functionality in case of un-
expected operation, feedback of alarms to the user is provided by
LEDs (GREEN and RED) on the control board.
N.B.: Do not use the actuator if not coupled with its relating valve.
OPERATION
The actuator translates the control signal (modulating or 3 point
floating) from the controller into a valve position. A modern brushless
DC motor in the actuator drive a gear train and a worm gear – screw
jack mechanism convert the motor revolutions into accurate and
repeatable linear movements.
Control Signal
MVE can be controlled by one of 2 main control types:
3 point floating ;
Modulating (or proportional) signal with filed selectable
range (e.g., 0-10Vdc, 2-10Vdc, 0-5/2-6Vdc, 5-10/6-10Vdc and
4-20mA).
Controlli S.p.A.
16010 Sant'Olcese (GE)
Tel. 010 73 06 1
Fax. 010 73 06 870/871
www.controlli.eu
Description
long yoke, modulating/
floating control
short yoke, modulating/
floating control
1
Issue rev. a
st
Manual Override
There is a manual operation handle on the actuator. When it is low-
ered (manual override ON), the power supply to the motor power
stage circuitry is cut and the motor stops. The actuator can be oper-
ated manually and the valve positioned accordingly.
The manual override lever stays in position until it is raised again, then
board and motor will be powered again. At the end of this operation
the actuator moves to initial position (on the basis of DIP n. 1 setting)
then it follows the control signal. When the manual override is en-
gaged the GREEN and the RED LED are ON.
Manual operation handle can also be used to modify any DIP switch
setting or as re-set function after any alarm occurrence.
The actuator is supplied with the manual override lowered (ON). It
is not necessary to remove power supply to modify DIP switches set-
ting.
Position Feedback
The actuator utilizes a 2-10Vdc position feedback (look at DIP n. 1
setting).
Calibration
The actuator has both auto and manual stroke calibration, DIP n. 7.
In factory delivery the auto stroke calibration is enabled – manual
calibration is not necessary unless maintenance is required on the
valve or certain alarm functions are desired.
04/2016
DBL483e
MVE522
Page 1

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Summary of Contents for Controlli MVE522

  • Page 1 It is easy to mount and connect the actuator. Direct mounting is pos- ered (manual override ON), the power supply to the motor power sible to any CONTROLLI flanged valve. Linkage kits are available for stage circuitry is cut and the motor stops. The actuator can be oper- CONTROLLI threaded valves as well as for valves of other manufac- ated manually and the valve positioned accordingly.
  • Page 2: Technical Features

    End Point Auxiliary Switches (with accessory DMVE) End point switches change over when the valve is fully open or closed. They are free contacts with 24V AC/DC, 4A max voltage on MVE522 MVE522S terminals. End point switches can be utilized to indicate valve stroke end positions and for relay control of additional plant equipment.
  • Page 3: Maintenance

    When the fluid temperature exceed 120°C the actuator shall 2TGB.F/3TGB.F PN16 (not required) be mounted leaning 45°. T fluid MAX 120°C Controlli valves with threaded M40 connections AG51 T fluid ≥ 120°C T fluid ≥ 120°C (except for VSB/VMB/VSBF/VMBF...
  • Page 4: Wiring Diagrams

    Note: To avoid damages to electronic components caused by the 24Vac/24Vdc PCB bending, do not press too much while fixing the terminal block. Controller (*) Matching between MVE terminal block and others Controlli COMMAND + actuators COMMAND - N.B.: M and Ln signals are internally connected.
  • Page 5: Dip Switches Settings

    DIP SWITCHES SETTINGS Set the DIP switches according to the tables here below. Power down and power up again the actuator or act on the manual over- ride to be sure that settings will be recognized. Factory settings switch Direct Action Reverse Action U=10V U = 2V...
  • Page 6 DIAGNOSTIC - ALARM FUNCTIONS LEDs Typical trouble Reset N° Error Actuator use Actuator behaviour behaviour shooting condition procedure Automatic calibration Manual calibration (DIP N. 7 OFF) (DIP N. 7 ON) The actuator pushes/pulls 2 The actuator pushes/pulls 2 times (unexpected stall) trying times against endpoint during to remove the possible obstacle.
  • Page 7: Dimensions (Mm)

    STANDARD LEDs BEHAVIOUR N° LED behaviour Actuator status GREEN ON The actuator arrived at the extreme point of the stroke read GREEN BLINKING The actuator arrived at the intermediate point of the stroke read 3 RED GREEN BLINKING The actuator is reading the stroke or it is going to initial position Manual control ON, the actuators ignores the control signal.

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