Deif PPM 300 Installation Instructions Manual
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Deif PPM 300 Installation Instructions Manual

Protection and power management
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Download this manual See also: Operator's Manual, Manual
INSTALLATION INSTRUCTIONS
Protection and Power Management
PPM 300
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive
Tel.: +45 9614 9614 · Fax: +45 9614 9615
info@deif.com · www.deif.com
Document no.: 4189340909I

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  • Page 1 INSTALLATION INSTRUCTIONS Protection and Power Management PPM 300 DEIF A/S · Frisenborgvej 33 · DK-7800 Skive Tel.: +45 9614 9614 · Fax: +45 9614 9615 info@deif.com · www.deif.com Document no.: 4189340909I...

  • Page 2: Table Of Contents

    1.1.1 General purpose ..........................................1.1.2 Intended users of the Installation instructions ................................ 1.1.3 Technical support ..........................................1.1.4 List of technical documentation for PPM 300 ................................. 1.2 Warnings and safety ..........................................1.2.1 Safety during installation and operation ................................... 1.2.2 Disable the breakers .........................................
  • Page 3 3.4.3 Mounting the display unit ......................................3.4.4 Display unit cable strain relief ..................................... 4. Default wiring for controller types 4.1 Introduction ..............................................4.1.1 Introduction to default wiring ....................................... 4.2 Hardware configuration ........................................4.2.1 Hardware configuration ......................................... 4.3 PSM3.1 terminal connections and default wiring ..............................
  • Page 4 6.2 Power supply module PSM3.1 ......................................6.2.1 PSM3.1 terminal overview ......................................6.2.2 Frame ground wiring ........................................6.2.3 Power supply wiring ........................................6.2.4 Relay output wiring ......................................... 6.2.5 Internal communication connections ..................................6.3 Alternating current module ACM3.1 ....................................6.3.1 ACM3.1 terminal overview ......................................
  • Page 5 7.4.1 Using a current output for voltage regulation ..............................7.5 Power management wiring ......................................7.5.1 Heavy consumer ..........................................8. Wiring the communication 8.1 DEIF Ethernet network communication ................................... 8.1.1 Communication ..........................................8.1.2 Connecting the communication ....................................8.1.3 Topology restrictions ........................................
  • Page 6 11.3.4 Module faceplate symbols ...................................... INSTALLATION INSTRUCTIONS 4189340909I UK Page 6 of 144...

  • Page 7: About The Installation Instructions

    Operators may find it useful to refer to the Installation instructions while troubleshooting. 1.1.3 Technical support You can read about service and support options on the DEIF website, www.deif.com. You can also find contact details on the DEIF website. You have the following options if you need technical support: •...
  • Page 8 Document Contents • Ordering information • Mounting • Connecting wiring • PICUS (PC software) Quick start guide ◦ Download and install ◦ Controller configuration • Display unit overview • System principles • Busbar sections and load sharing • AC configuration and nominal settings •...

  • Page 9: Warnings And Safety

    1.2 Warnings and safety 1.2.1 Safety during installation and operation Installing and operating the equipment may require work with dangerous currents and voltages. The installation must only be carried out by authorised personnel who understand the risks involved in working with electrical equipment. DANGER! Hazardous live currents and voltages.

  • Page 10: Controller Power Supply

    To avoid personal injury, the genset design, the layout, and maintenance procedures must take this into account. 1.2.11 Data security To minimise the risk of data security breaches DEIF recommends: • As far as possible, avoid exposing controllers and controller networks to public networks and the Internet.

  • Page 11: Legal Information

    1.3 Legal information 1.3.1 Third party equipment DEIF takes no responsibility for the installation or operation of any third party equipment, including the genset. Contact the genset company if you have any doubt about how to install or operate the genset.

  • Page 12: Preparing For The Installation

    Trim cable ties. *Note: The size of the torque wrench attachment depends on the nut and bolt size of the mounting bolts. These parts are not supplied by DEIF and the sizes mentioned are only a recommendation. CAUTION Do not use power tools during the installation. Too much torque will damage the equipment.

  • Page 13: Materials

    Figure 2.1 Tools required to install a controller rack PSM3.1 ACM3.1 IOM3.1 EIM3.1 GAM3.1 IOM3.1 PCM3.1 CAN-A ‐ CAN-B CAN-A CAN-B 2.2 Materials 2.2.1 Materials required The following additional materials are required to install the controllers and display units. Installation Materials Purpose More information...

  • Page 14: Site

    Installation Materials Purpose More information step Wire the measurement points, See the Data sheet for the wiring Wires switchboard and/or third party equipment specifications for each terminal. to the controller/display unit terminals See the drawings from the system designer. Connect the controller communication to: See the Data sheet for the Ethernet cable •...

  • Page 15: Mounting The Equipment

    Module's rack slot number in your customised configuration INFO CAD drawings for both the controller rack and display unit can be downloaded from the DEIF homepage. The download is available as either an AutoCAD file or a stp file. 3.2 Mounting modules 3.2.1 Rack slots and their requirements...

  • Page 16: Mounting Hardware Modules In The Rack

    The manufacturer's warranty will not apply if the rack has been opened by unauthorised persons. However, you are allowed to replace or add hardware modules (dedicated printed circuit boards) supplied by DEIF. To retain the warranty, each hardware module must be mounted by a qualified person, in accordance with these written instructions.

  • Page 17: Mounting The Controller Rack

    DANGER! Working on the rack may disrupt the control of the generator, busbar or connection. Take the necessary precautions. Equipment protection CAUTION Disconnect all power supplies before removing or adding a hardware module. The hardware modules are not designed for hot swapping.

  • Page 18: Rack Drilling Template

    228.9 (9.01) 155.0 (6.10) 230.1 (9.06) 212.9 (8.38) Ø17.2 (0.68) Ø7.0 (0.28) 3.3.2 Rack drilling template Use the dimensions given in the drawing below to create a drilling template. You cannot create an accurate drilling template by printing this page. INSTALLATION INSTRUCTIONS 4189340909I UK Page 18 of 144...

  • Page 19: Mounting The Rack

    See the Data sheet for more information about the electrical specifications. CAUTION • Dust accumulation may damage the controller or cause overheating. DEIF recommends mounting the rack in a cabinet with a filter on the air supply. • Protect the controller terminals from static discharge during installation, especially while the frame ground is not connected.
  • Page 20 40 mm (1.6 in) and an additional 40 mm (1.6 in) for the plug = a total of 80 mm (3.2 in). INFO DEIF recommends that you always follow the cable manufacturer's bend radius requirements. Free space 80.0 (3.16) This side up PCM3.1...
  • Page 21 If the cabinet back plate is 2.5 mm (0.10 in) thick, then the minimum bolt length is 20 mm (0.79 in). For grounding, a slightly longer bolt is required. Grounding the rack You must ground the rack to create a protective earth. DANGER! Failure to ground the controller rack could lead to injury or death.

  • Page 22: Rack Cable Strain Relief

    Mounting instructions: 1. Check that the free space required for ventilation and cables is available. 2. Mark the positions for the fasteners on the vertical surface where the rack will be mounted. 3. Drill and tap the holes for mounting the rack. 4.
  • Page 23 Figure 3.1 Cable tie slot positions shown on the top of the rack by red cable ties (Slot detail shown in A) PCM3.1 PSM3.1 Figure 3.2 Cable tie slot positions shown on the bottom of the rack by red cable ties (Slot detail shown in A) PSM3.1 PCM3.1 INFO...

  • Page 24: Mounting The Display Unit

    3.4 Mounting the display unit 3.4.1 Display unit dimensions The diagram below shows a first-angle projection of the display unit, with dimensions. Dimensions are in mm (followed by approximate dimensions in inches). 238.0 (9.4) 52.4 (2.1) 233.4 (9.2) 43.3 (1.7) 8.0 (0.3) 218.2 (8.6) 3.4.2 Display unit panel cutout...

  • Page 25: Mounting The Display Unit

    The back of the display unit is not protected against dust. Dust accumulation may damage the display unit or lead to overheating. DEIF recommends mounting the display unit so that its back is in a cabinet with a filter on the air supply.
  • Page 26 (as seen from the front) for the Ethernet cables. INFO DEIF recommends that you always follow the cable manufacturer's bend radius requirements. As a guideline, Ethernet cables may require a minimum bend radius of around 40 mm (1.6 in).

  • Page 27: Display Unit Cable Strain Relief

    Cable strain relief You can use the two "+" shaped slots on the back of the display units for cable strain relief and hold cables in place. Thread a cable tie (maximum 4 mm (0.15 in) wide) through the horizontal or vertical slot. The cable routing must not block more than 20 % of the ventilation holes.
  • Page 28 INSTALLATION INSTRUCTIONS 4189340909I UK Page 28 of 144...

  • Page 29: Default Wiring For Controller Types

    Each controller type is delivered with the inputs and outputs already configured according to the default configuration. After you install a PCM card that has been delivered to you as a spare part from DEIF, the controller will be configured according to the default configuration.

  • Page 30: Hardware Configuration

    Wire up the controller rack from left to right DEIF recommends that you wire up the controller rack from left to right, because the wires are located on the left side of the 45º terminal blocks. 4.2 Hardware configuration 4.2.1 Hardware configuration The controller minimum hardware is described below.

  • Page 31: Psm3.1 Terminal Connections And Default Wiring

    Relay output (30 V DC ... > Any alarm and 1 A) (Configurable) Common ‐ Normally open ... > Horn 1 (Configurable) Common DEIF internal Internal RJ45 (bottom of communication I/O extension communication input module, front) connection for future use* DEIF internal...

  • Page 32: Default Wiring For Controller Psm3.1

    4.3.2 Default wiring for controller PSM3.1 Supply Frame ground PSM3.1 Status OK Any alarm Horn 1 Common 4.4 ACM3.1 terminal connections and default wiring 4.4.1 ACM3.1 terminal connections Table 4.2 Controller specific function names Function [Busbar] Busbar Busbar Busbar Ship busbar Busbar B [Source] Generator...
  • Page 33 Terminal Name Type Default L1 voltage [Busbar] L1 Voltage* L2 voltage [Busbar] L2 ACM3.1 100 to 690 V AC phase-to- L3 voltage [Busbar] L3 phase (nominal) N voltage Optional L1 voltage [Source] L1 Voltage* L2 voltage [Source] L2 100 to 690 V AC phase-to- L3 voltage [Source] L3 phase (nominal)

  • Page 34: Mounting Voltage Encoding Pins

    CAUTION To prevent the voltage measurements from being swapped around, DEIF recommends that the voltage measurement terminals are fitted with voltage encoding pins. Check that the wiring to the terminals has not been swapped around during installation if voltage encoding pins are used.
  • Page 35 Figure 4.1 Where and how to fit voltage encoding pins, shown in red, on the voltage measurement terminals ACM3.1 *Click* INSTALLATION INSTRUCTIONS 4189340909I UK Page 35 of 144...

  • Page 36: Default Wiring For Genset Controller Acm3.1

    4.4.3 Default wiring for GENSET controller ACM3.1 ACM3.1 BB-L1 BB-L2 BB-L3 GEN-L1 GEN-L2 GEN-L3 GEN-L1 GEN-L2 GEN-L3 INFO Alternatively, you can ground the S1 side of the current transformers, instead of S2 as shown. INSTALLATION INSTRUCTIONS 4189340909I UK Page 36 of 144...

  • Page 37: Default Wiring For Emergency Genset Controller Acm3.1

    4.4.4 Default wiring for EMERGENCY genset controller ACM3.1 ACM3.1 Emergency BB-L1 Load BB-L2 BB-L3 GEN-L1 GEN-L2 GEN-L3 GEN-L1 GEN-L2 GEN-L3 INFO Alternatively, you can ground the S1 side of the current transformers, instead of S2 as shown. INSTALLATION INSTRUCTIONS 4189340909I UK Page 37 of 144...

  • Page 38: Default Wiring For Shaft Generator Controller Acm3.1

    4.4.5 Default wiring for SHAFT generator controller ACM3.1 ACM3.1 BB-L1 BB-L2 BB-L3 SHAFT-L1 SHAFT-L2 SHAFT-L3 SHAFT-L1 SHAFT-L2 SHAFT-L3 INFO Alternatively, you can ground the S1 side of the current transformers, instead of S2 as shown. INSTALLATION INSTRUCTIONS 4189340909I UK Page 38 of 144...

  • Page 39: Default Wiring For Shore Connection Controller Acm3.1

    4.4.6 Default wiring for SHORE connection controller ACM3.1 ACM3.1 BB-L1 BB-L2 BB-L3 SHORE-L1 SHORE-L2 SHORE-L3 SHORE-L1 SHORE-L2 SHORE-L3 SHORE connection INFO Alternatively, you can ground the S1 side of the current transformers, instead of S2 as shown. INSTALLATION INSTRUCTIONS 4189340909I UK Page 39 of 144...

  • Page 40: Default Wiring For Bus Tie Breaker Controller Acm3.1

    4.4.7 Default wiring for BUS TIE breaker controller ACM3.1 Busbar B Busbar A ACM3.1 B-L1 B-L2 B-L3 A-L1 A-L2 A-L3 A-L1 A-L2 A-L3 INFO Alternatively, you can ground the S1 side of the current transformers, instead of S2 as shown. INSTALLATION INSTRUCTIONS 4189340909I UK Page 40 of 144...

  • Page 41: Pcm3.1 Terminal Connections And Default Wiring

    4.5.2 PCM3.1 Ethernet connections Ethernet port number Position Recommended default connections Top of rack, back port Previous controller in the DEIF network* Top of rack, front port Next controller in the DEIF network Front of rack, on the module faceplate Service PC...
  • Page 42 *Note: The default Ethernet connections. The Ethernet ports on the controllers are not assigned to a particular service. The controllers detect the equipment connected to the port. You therefore do not have to follow the list above. However, we recommend that you use the default connections to simplify testing and troubleshooting.

  • Page 43: Default Wiring For The Optional Modules

    5. Default wiring for the optional modules 5.1 IOM3.1 terminal connections and default wiring 5.1.1 IOM3.1 terminal connections GENSET, SHAFT generator, SHORE connection and BUS TIE breaker controllers Terminal Name Type Default Normally open Common ... > Control > [Close] IOM3.1 Normally closed...
  • Page 44 Table 5.1 Controller specific breaker names Controller [Close] GB close SGB close SCB close BTB close [Open] GB open SGB open SCB open BTB open [Closed] GB closed SGB closed SCB closed BTB closed EMERGENCY genset controller Terminal Name Type Default Normally open...

  • Page 45: Default Wiring For Genset Controller Iom3.1

    5.1.2 Default wiring for GENSET controller IOM3.1 Supply (12/24 V DC) IOM3.1 Control > GB close Control > GB open Feedback > GB open Feedback > GB closed Mode > PMS control Common INSTALLATION INSTRUCTIONS 4189340909I UK Page 45 of 144...

  • Page 46: Default Wiring For Emergency Genset Controller Iom3.1

    5.1.3 Default wiring for EMERGENCY genset controller IOM3.1 Supply (12/24 V DC) IOM3.1 Control > GB close Control > GB open Emergency Control > TB close Load Control > TB open Feedback > GB open Feedback > GB closed Feedback > TB open Feedback >...

  • Page 47: Default Wiring For Shaft Generator Controller Iom3.1

    5.1.4 Default wiring for SHAFT generator controller IOM3.1 Supply (12/24 V DC) IOM3.1 Control > SGB close Control > SGB open Feedback > SGB open Feedback > SGB closed Mode > PMS control Common INSTALLATION INSTRUCTIONS 4189340909I UK Page 47 of 144...

  • Page 48: Default Wiring For Shore Connection Controller Iom3.1

    5.1.5 Default wiring for SHORE connection controller IOM3.1 Supply (12/24 V DC) IOM3.1 Control > SCB close Control > SCB open Feedback > SCB open Feedback > SCB closed Mode > PMS control SHORE connection Common INSTALLATION INSTRUCTIONS 4189340909I UK Page 48 of 144...

  • Page 49: Default Wiring For Bus Tie Breaker Controller Iom3.1

    5.1.6 Default wiring for BUS TIE breaker controller IOM3.1 Busbar A Busbar B Supply (12/24 V DC) IOM3.1 Control > BTB close Control > BTB open Feedback > BTB open Feedback > BTB closed Mode > PMS control Common INSTALLATION INSTRUCTIONS 4189340909I UK Page 49 of 144...

  • Page 50: Iom3.4 Terminal Connections And Default Wiring

    5.2 IOM3.4 terminal connections and default wiring 5.2.1 IOM3.4 terminal connections Terminal Name Type Default 12 or 24 V DC (nominal), maximum 36 V Positive power supply terminal for DC (relative to common) all transistor terminals Configurable Configurable Transistor output Configurable IOM3.4 (Maximum current: <...

  • Page 51: Eim3.1 Terminal Connections And Default Wiring

    MORE INFORMATION See Wiring the controller hardware modules, Input/output module IOM3.4 for examples of how to wire the specific terminal types. 5.3 EIM3.1 terminal connections and default wiring 5.3.1 EIM3.1 terminal connections This information only applies to the GENSET and EMERGENCY genset controllers. There is no default configuration for EIM 3.1 for the other controller types.

  • Page 52: Default Wiring For Genset Controller Eim3.1

    **Note: Class societies require an independent power supply for the EIM. The EIM must therefore not be connected to the same power supply source as the PSM. 5.3.2 Default wiring for GENSET controller EIM3.1 Supply (12/24 V DC) Frame ground EIM3.1 Crank Stop coil (with wire break detection)

  • Page 53: Default Wiring For Emergency Genset Controller Eim3.1

    5.3.3 Default wiring for EMERGENCY genset controller EIM3.1 Supply (12/24 V DC) Frame ground EIM3.1 Crank Emergency Load Stop coil (with wire break detection) Start enable Common INSTALLATION INSTRUCTIONS 4189340909I UK Page 53 of 144...

  • Page 54: Gam3.1 Terminal Connections And Default Wiring

    5.4 GAM3.1 terminal connections and default wiring 5.4.1 GAM3.1 terminal connections Terminal Name Type Default Normally open ... > GOV increase (Configurable)* Common GAM3.1 Normally open ... > GOV decrease (Configurable)* Common Relay output (250 V AC or 30 V DC, and 6 A) Normally open Configurable...

  • Page 55: Default Wiring For Gam3.1

    5.4.2 Default wiring for GAM3.1 GAM3.1 GOV increase GOV decrease INSTALLATION INSTRUCTIONS 4189340909I UK Page 55 of 144...

  • Page 56: Default Wiring For Emergency Genset Controller Gam3.1

    5.4.3 Default wiring for EMERGENCY genset controller GAM3.1 GAM3.1 Emergency Load GOV increase GOV decrease 5.5 GAM3.2 terminal connections and default wiring 5.5.1 GAM3.2 terminal connections This information only applies to SINGLE genset and GENSET controllers. There is no default configuration for GAM3.2 for other controller types.
  • Page 57 Terminal Name Type Default Ground Frame ground 12 or 24 V DC (nominal) GAM3.2 Power supply 0 V DC Analogue output Analogue current or voltage output (Current: 0 to 20 mA, 4 to 20 mA, or -20 to 20 mA; Configurable Voltage (DC): 0 to 10 V, -10 to 10 V, 0 to 5 V, 0 to 3 V, Common...

  • Page 58: Default Wiring For Gam3.2

    5.5.2 Default wiring for GAM3.2 Supply Frame ground GAM3.2 GAM3.2 1 status OK Common INSTALLATION INSTRUCTIONS 4189340909I UK Page 58 of 144...

  • Page 59: Wiring The Controller Hardware Modules

    6. Wiring the controller hardware modules 6.1 Introduction 6.1.1 Introduction This chapter describes the wiring for each of the controller hardware modules in detail. Each terminal's wiring is described, with examples. Wiring the CAN bus communication to a genset is also included in this chapter. However, wiring the system communication (including the connection to the display unit) is described in another chapter.

  • Page 60: Power Supply Wiring

    INFO The frame ground terminal must be connected to the cabinet. The controller rack must also be connected to the cabinet, to create a protective earth. CAUTION The frame ground is connected to the power supply terminals through transient voltage suppression diodes (commonly known as transorbs).

  • Page 61: Relay Output Wiring

    0 V DC INFO DEIF recommends that a 2 A slow blow fuse is used for F1 and F2, and that the diodes are rated 50 V or higher. 6.2.4 Relay output wiring The following diagram shows the connection of the relay output to an external relay. For the wiring shown, there is no voltage on the external relay when the controller relay is open.

  • Page 62: Internal Communication Connections

    For future use. INFO Do not try to use these connections for Ethernet communication (for example, over the DEIF network to other controllers, or to a service PC). There will be no communication, since these connections are dedicated to DEIF internal communication.

  • Page 63: Alternating Current Module Acm3.1

    See Default wiring for controller types, ACM3.1 terminal connections and default wiring for more information about the default wiring for voltage measurements. DANGER! DEIF recommends that you install fuses (2 A rating) on the voltage measurement lines, as close to the busbar as possible. These fuses protect the voltage measurement lines. 6.3.3 Current measurements wiring MORE INFORMATION See Default wiring for controller types, ACM3.1 terminal connections and default wiring for more information about...

  • Page 64: Input Output Module Iom3.1

    INFO Mount each current transformer and connect it to the controller terminals so that each measurement current flows through the controller in the correct direction. Incorrect mounting and wiring will result in incorrect current measurements. See the controller wiring diagrams for the correct mounting direction and wiring. DANGER! Do not connect or disconnect any current transformer (CT) while there is current in the line.

  • Page 65: Relay Output Wiring

    The current will flow through the equipment connected to the normally open terminal when the relay is energised. 230 V AC Contactor Contactor 0 V AC INFO For 230 V AC contactors, DEIF strongly recommends that you use an RC snubber for noise suppression across the contactor. INSTALLATION INSTRUCTIONS 4189340909I UK Page 65 of 144...

  • Page 66: Digital Inputs Wiring

    6.4.3 Digital inputs wiring The digital inputs are bi-directional inputs. This means that wiring to the input and common terminals may be swapped around without affecting their operation. However, all the digital inputs in a group share a common terminal. The digital input common for a module may be either low (connected to 0 V), or high (connected to 12 or 24 V).
  • Page 67 Figure 6.6 Example of digital input wiring for safety functions (common = 0 V) 12/24 V DC Digital signal 0 V DC Figure 6.7 Example of digital input wiring for safety functions (common = 12 or 24 V) 12/24 V DC Digital signal 0 V DC...
  • Page 68 Figure 6.8 Example of 1 kΩ resistor to common for compliance with EN60255-26 12/24 V DC Digital signal > 10 m 0 V DC Figure 6.9 Example of twisted wire for compliance with EN60255-26 12/24 V DC Digital signal > 10 m 0 V DC INSTALLATION INSTRUCTIONS 4189340909I UK Page 68 of 144...
  • Page 69 Figure 6.10 Example of shielded wire for compliance with EN60255-26 12/24 V DC Digital signal > 10 m 0 V DC Figure 6.11 Example of closed contact for compliance with EN60255-26 12/24 V DC > 10 m 0 V DC INSTALLATION INSTRUCTIONS 4189340909I UK Page 69 of 144...

  • Page 70: Input/Output Module Iom3.4

    6.5 Input/output module IOM3.4 6.5.1 IOM3.4 terminal overview Terminal Symbol Name Type Positive supply Positive supply for transistor terminals 2 to 13 (12 or 24 V DC) Transistor output Transistor output Transistor output Transistor output Transistor output Transistor output Transistor output (< 55 °C: 250 mA; > 55 °C: 200 mA) Transistor output Transistor output Transistor output...

  • Page 71: Transistor Output Wiring

    Terminal Symbol Name Type Bi-directional input Bi-directional input Bi-directional input Bi-directional input Digital input (OFF: 0 to 2 V DC, ON: 8 to 36 V DC, Impedance: 4.7 kΩ) Bi-directional input Bi-directional input Bi-directional input Bi-directional input Common Common for digital input terminals 24 to 31 6.5.2 Transistor output wiring Each transistor has a normally open terminal ( ).
  • Page 72 The digital inputs are designed for a nominal voltage of 12 to 24 V DC. Figure 6.12 Example of digital input wiring (common = 0 V) 12/24 V DC Digital signal 0 V DC Figure 6.13 Example of digital input wiring (common = 12 or 24 V) 12/24 V DC Digital signal...
  • Page 73 Figure 6.14 Example of digital input wiring for safety functions (common = 0 V) 12/24 V DC Digital signal 0 V DC Figure 6.15 Example of digital input wiring for safety functions (common = 12 or 24 V) 12/24 V DC Digital signal 0 V DC...
  • Page 74 Figure 6.16 Example of 1 kΩ resistor to common for compliance with EN60255-26 12/24 V DC Digital signal > 10 m 0 V DC Figure 6.17 Example of twisted wire for compliance with EN60255-26 12/24 V DC Digital signal > 10 m 0 V DC INSTALLATION INSTRUCTIONS 4189340909I UK Page 74 of 144...

  • Page 75: Engine Interface Module Eim3.1

    Figure 6.18 Example of shielded wire for compliance with EN60255-26 12/24 V DC Digital signal > 10 m 0 V DC Figure 6.19 Example of closed contact for compliance with EN60255-26 12/24 V DC > 10 m 0 V DC 6.6 Engine interface module EIM3.1 6.6.1 EIM3.1 terminal overview Terminal Symbol Name...

  • Page 76: Frame Ground Wiring

    Terminal Symbol Name Type Normally open Common Normally open Relay output (30 V DC and 6 A) Common Normally open Common Normally open Relay output with wire break detection (30 V DC and 6 A) Common Bi-directional input Bi-directional input Digital input (OFF: 0 to 2 V DC, ON: 8 to 36 V DC, Impedance: 4.7 kΩ) Bi-directional input Bi-directional input...
  • Page 77 If the PSM power supply fails, the EIM will run on its independent power supply. However, the EIM will not supply power to the PSM. INFO The DEIF equipment does not contain a backup power supply. The power supply source must therefore include the power backup needed.

  • Page 78: Relay Output Wiring

    6.6.4 Relay output wiring The following diagram shows the connection of the relay output to an external relay. For the wiring shown, there is no voltage on the external relay when the controller relay is open. 12/24 V DC Relay 0 V DC INFO Use a diode size as recommended by the relay supplier.
  • Page 79 Figure 6.22 Example of stop coil relay with wire break detection 12/24 V DC Stop Coil 0 V DC CAUTION Do not connect the terminals to an alternating current supply. Alternating current will destroy the wire break detection. CAUTION The relay with wire break detection uses a small, constant current for wire break detection. This current can activate small relays, and cannot be turned off.
  • Page 80 The release voltage (7.5 V) is more than 2.7 V. The wire break detection current leak will not activate this relay. Relay coil resistance calculation example 2 For a 12 V supply, a relay with a 0.6 V release voltage and an 848 Ω coil is proposed. The right side of the equation is then (12 V - 4.5 V) / (3900 Ω...

  • Page 81: Digital Inputs Wiring

    Use a 470 Ω resistor to stop the wire break detection current leak from activating this relay. INFO Use an external resistor to prevent wire break detection in the stop coil. 6.6.6 Digital inputs wiring The digital inputs are bi-directional inputs. This means that wiring to the input and common terminals may be swapped around without affecting their operation.
  • Page 82 Figure 6.25 Example of digital input wiring (common = 12 or 24 V) 12/24 V DC Digital signal 0 V DC Safety function wiring Safety functions, for example, Emergency stop, require a normally closed digital signal to be wired to the controller. Figure 6.26 Example of digital input wiring for safety functions (common = 0 V) 12/24 V DC...
  • Page 83 Figure 6.27 Example of digital input wiring for safety functions (common = 12 or 24 V) 12/24 V DC Digital signal 0 V DC Compliance with EN60255-26 If the wire to an open contact is over 10 m long, then additional measures are required for compliance with EN60255-26. You can use a 1 kΩ...
  • Page 84 Figure 6.29 Example of twisted wire for compliance with EN60255-26 12/24 V DC Digital signal > 10 m 0 V DC Figure 6.30 Example of shielded wire for compliance with EN60255-26 12/24 V DC Digital signal > 10 m 0 V DC INSTALLATION INSTRUCTIONS 4189340909I UK Page 84 of 144...

  • Page 85: Magnetic Pickup Unit (Mpu) Input Wiring

    The MPU input wiring is shown in the following diagram. The MPU terminal connections on the DEIF equipment can be switched around without any problem. If an MPU is used, a wire break can be detected.
  • Page 86 12/24 V DC 0 V DC PNP input to W terminal The connection of a PNP input, with a pull-down resistor, is shown below. The resistor, with resistance as recommended by the PNP supplier, should be placed close to the controller module. 12/24 V DC 0 V DC NPN input to W terminal...

  • Page 87: Analogue Current Or Resistance Inputs Wiring

    12/24 V DC 0 V DC 6.6.9 Analogue current or resistance inputs wiring The I/O configuration determines whether the input is current or resistance. For resistance, the I/O configuration also determines the type of resistance input. Current input The current input may be either active or passive, and a combination of active and passive inputs may be used. Figure 6.32 Connection of an active transducer 12/24 V DC...
  • Page 88 Figure 6.33 Connection of a passive transducer 12/24 V DC 0 V DC Resistance input The resistance inputs are always passive inputs. The controller sends a small current through the external equipment and measures the resistance. INFO Note that there is no software compensation for the wire length to the resistance input. Errors due to wire length can be adjusted by creating a custom graph for the analogue input in PICUS.
  • Page 89 Figure 6.35 Connection of a 3-wire Pt100/1000 sensor Pt100/1000 You do not have to connect the third wire (shown by the dashed line). If you want to connect the third wire, connect it to the common, as shown in the diagram. Figure 6.36 Connection of a 4-wire Pt100/1000 sensor Pt100/1000...
  • Page 90 Figure 6.37 Connection of a 1-wire resistance measurement input (RMI) Figure 6.38 Connection of a 2-wire resistance measurement input (RMI) Figure 6.39 Connection of a dry contact with cable supervision Requirements: • The maximum resistance for the circuit and resistor (R1) is 330 Ω. •...

  • Page 91: Governor And Avr Module Gam3.1

    Figure 6.40 Connection of a dry contact with cable supervision, and short circuit detection Requirements: • The maximum resistance for the circuit and resistor (R1) is 330 Ω. • The resistance of R2 must be less than R1. • R1 must be connected to the switch, and not to the controller terminals. 6.7 Governor and AVR module GAM3.1 6.7.1 GAM3.1 terminal overview Terminal Symbol Name...

  • Page 92: Relay Output Wiring

    Terminal Symbol Name Type Input Analogue current or voltage input Common (Current: 0 to 20 mA, or 4 to 20 mA; Input Voltage (DC): -10 to 10 V, 0 to 10 V) Common 6.7.2 Relay output wiring The following diagram shows the connection of the relay output to an external relay. For the wiring shown, there is no voltage on the external relay when the controller relay is open.

  • Page 93: Load Sharing Wiring

    The active (P) and reactive (Q) load sharing terminals on the GAM3.1 module are reserved for future use for analogue load sharing. 6.7.4 Analogue current or voltage outputs wiring The diagram below shows the connection of an external controller to the DEIF controller's analogue current or voltage output. The I/O configuration determines whether the output is current or voltage.

  • Page 94: Pulse Width Modulation (Pwm) Output Wiring

    6.7.5 Pulse width modulation (PWM) output wiring Pulse width modulation (PWM) output is normally used to control a governor. The PWM could also be used as an input for another controller, as shown in the diagram below. Controller PWM output Common INFO The PWM output is galvanically connected to the first analogue output (terminals 12 and 13) on GAM3.1.

  • Page 95: Governor And Avr Module Gam3.2

    12/24 V DC 0 V DC INFO The two analogue inputs on GAM3.1 are galvanically connected. You therefore cannot use the analogue inputs on GAM3.1 in series with each other, for example, if you wanted a backup measurement. If you need two analogue inputs in series, you can use an analogue input on another module in series with an analogue input on GAM3.1, since the modules are galvanically isolated from each other.

  • Page 96: Frame Ground Wiring

    Terminal Symbol Name Type Analogue output Analogue current or voltage output (Current: 0 to 20 mA, 4 to 20 mA, or -20 to 20 mA; Common Voltage (DC): 0 to 10 V, -10 to 10 V, 0 to 5 V, 0 to 3 V, -3 to 3 V, or 0 to 1 V) Analogue current or voltage output Analogue output (Current: 0 to 20 mA, 4 to 20 mA, or -20 to 20 mA;...
  • Page 97 Incorrect wiring of the power supply 12/24 V Backup power supply The DEIF equipment does not contain a backup power supply. The power supply source must therefore include the power backup needed. INSTALLATION INSTRUCTIONS 4189340909I UK Page 97 of 144...

  • Page 98: Analogue Current Or Voltage Outputs Wiring

    0 V DC INFO DEIF recommends that a 2 A slow blow fuse is used for F1 and F2, and that the diodes are rated 50 V or higher. 6.8.4 Analogue current or voltage outputs wiring The diagram below shows the connection of an external controller to the DEIF controller's analogue current or voltage output. The I/O configuration determines whether the output is current or voltage.

  • Page 99: Pulse Width Modulation (Pwm) Output Wiring

    INFO DEIF recommends using instruments from the DEIF DQ moving coil instrument series. See http://www.deif.com for more information. 6.8.5 Pulse width modulation (PWM) output wiring Pulse width modulation (PWM) output is normally used to control a governor. The PWM could also be used as an input for another controller, as shown in the diagram below.
  • Page 100 Figure 6.44 Example of digital input wiring (common = 0 V) 12/24 V DC Digital signal 0 V DC Figure 6.45 Example of digital input wiring (common = 12 or 24 V) 12/24 V DC Digital signal 0 V DC Safety function wiring Safety functions, for example, Emergency stop, require a normally closed digital signal to be wired to the controller.
  • Page 101 Figure 6.46 Example of digital input wiring for safety functions (common = 0 V) 12/24 V DC Digital signal 0 V DC Figure 6.47 Example of digital input wiring for safety functions (common = 12 or 24 V) 12/24 V DC Digital signal 0 V DC...
  • Page 102 Figure 6.48 Example of 1 kΩ resistor to common for compliance with EN60255-26 12/24 V DC Digital signal > 10 m 0 V DC Figure 6.49 Example of twisted wire for compliance with EN60255-26 12/24 V DC Digital signal > 10 m 0 V DC INSTALLATION INSTRUCTIONS 4189340909I UK Page 102 of 144...

  • Page 103: Relay Output Wiring

    Figure 6.50 Example of shielded wire for compliance with EN60255-26 12/24 V DC Digital signal > 10 m 0 V DC Figure 6.51 Example of closed contact for compliance with EN60255-26 12/24 V DC > 10 m 0 V DC 6.8.7 Relay output wiring The following diagram shows the connection of the relay output to an external relay.

  • Page 104: Processor And Communication Module Pcm3.1

    12/24 V DC Relay 0 V DC INFO Use a diode size as recommended by the relay supplier. The terminal connections can be switched around without affecting the performance. 12/24 V DC Relay 0 V DC INFO Remember to install the freewheeling diode ( ).

  • Page 105: Can Bus Communication Wiring

    Automatic Voltage Regulator (AVR). 6.9.3 Ethernet connections As a minimum, only one connection from the controller to another controller in the DEIF network is required. The following diagram shows the recommended default connection of the Ethernet cables. The controller is connected to adjacent controllers using the DEIF network connection.
  • Page 106 DEIF network DEIF network Controller Controller Service PC (PICUS) Controller SCADA Modbus TCP/IP Display 1 MORE INFORMATION See Wiring the communication for more information. INSTALLATION INSTRUCTIONS 4189340909I UK Page 106 of 144...

  • Page 107: Wiring Examples For Controller Functions

    7. Wiring examples for controller functions 7.1 Introduction 7.1.1 Introduction This chapter includes wiring diagrams for a variety of controller functions. MORE INFORMATION See the Designer's handbook for more information about each controller function. 7.2 AC measurement wiring 7.2.1 System AC configuration MORE INFORMATION See AC configuration and nominal settings, AC configuration, System in the Designer's handbook for information about setting the parameters for these configurations.
  • Page 108 Three-phase (2 CT, L1-L3) AC wiring ACM3.1 BB-L1 BB-L2 BB-L3 GEN-L1 GEN-L2 GEN-L3 GEN-L1 GEN-L3 INSTALLATION INSTRUCTIONS 4189340909I UK Page 108 of 144...
  • Page 109 Single-phase wiring (L1 example) ACM3.1 BB-L1 BB-N GEN-L1 GEN-N GEN-L1 GEN-N INFO Single-phase does NOT mean split-phase (where the waveforms are offset by a half-cycle (180 degrees) from the neutral wire). INSTALLATION INSTRUCTIONS 4189340909I UK Page 109 of 144...
  • Page 110 Split-phase wiring (L1-N-L2 example) ACM3.1 BB-L1 BB-L2 GEN-L1 GEN-L2 BB-N GEN-N GEN-L1 GEN-L2 GEN-N INFO For split-phase, the waveforms are offset by a half-cycle (180 degrees) from the neutral wire. Split-phase is sometimes called L1-N-L2, or single-phase in the USA. INSTALLATION INSTRUCTIONS 4189340909I UK Page 110 of 144...

  • Page 111: Source] Ac Configuration

    Wiring phase-to-neutral voltage measurements ACM3.1 BB-L1 BB-L2 GEN-L1 BB-L3 GEN-L2 BB-N GEN-L3 GEN-N GEN-L1 GEN-L2 GEN-L3 GEN-N 7.2.2 [Source] AC configuration MORE INFORMATION See AC configuration and nominal settings, AC configuration, [Source] in the Designer's handbook for information about setting the parameters for this configuration. INSTALLATION INSTRUCTIONS 4189340909I UK Page 111 of 144...

  • Page 112: Busbar] Ac Configuration

    Figure 7.1 Example of generator voltage transformer wiring Primary Voltage transformer (Busbar) Secondary ACM3.1 Step-up transformer Voltage transformer (Generator) GEN-L1 GEN-L2 GEN-L3 Secondary Primary GEN-L1 GEN-L2 GEN-L3 INFO Alternatively, you can ground the S1 side of the current transformers, instead of S2 as shown. 7.2.3 [Busbar] AC configuration MORE INFORMATION See AC configuration and nominal settings, AC configuration, [Busbar] in the Designer's handbook for information...
  • Page 113 Figure 7.2 Example of busbar voltage transformer wiring Primary Voltage transformer (Busbar) Secondary ACM3.1 Step-up transformer Voltage transformer (Generator) GEN-L1 GEN-L2 GEN-L3 Secondary Primary GEN-L1 GEN-L2 GEN-L3 INFO Alternatively, you can ground the S1 side of the current transformers, instead of S2 as shown. INSTALLATION INSTRUCTIONS 4189340909I UK Page 113 of 144...

  • Page 114: Breaker Wiring

    0 V DC 7.3.2 Continuous breaker INFO For a continuous breaker, DEIF recommends installing both of the breaker control relays. The Breaker close relay ensures precise synchronisation. The Breaker open relay ensures the AC protection operate times. MORE INFORMATION See Breakers, synchronisation and de-loading, Configuring breakers, Continuous breaker in the Designer's handbook for information about setting the parameters for this configuration.

  • Page 115: Compact Breaker

    Figure 7.4 Example of continuous breaker wiring 12/24 V DC Breaker close Breaker open Breaker close coil Breaker open feedback Breaker closed feedback Breaker 0 V DC 7.3.3 Compact breaker MORE INFORMATION See Breakers, synchronisation and de-loading, Configuring breakers, Compact breaker in the Designer's handbook for information about setting the parameters for this configuration.

  • Page 116: External Breaker

    Figure 7.5 Example of compact breaker wiring 12/24 V DC Breaker close Breaker open Breaker open feedback Breaker closed feedback Spring loaded Breaker (optional) 0 V DC 7.3.4 External breaker MORE INFORMATION See Busbar sections and load sharing, Introduction to busbar sections in the Designer's handbook for more information.

  • Page 117: Redundant Breaker Feedback

    There is no standard governor voltage range, and the documentation for governors is often poor or absent. For that reason, potentiometers are often used to ensure the correct voltage range. CAUTION DEIF recommends field testing the regulator, to ensure that the performance is as required. INSTALLATION INSTRUCTIONS 4189340909I UK Page 117 of 144...

  • Page 118: Power Management Wiring

    Figure 7.8 Example of using a current output for voltage regulation GOV/AVR Typical values for the resistor is 2.5 kΩ, while the potentiometer is 5 kΩ. INFO You do not have to use a current output for voltage regulation. You can configure and connect an available voltage output directly instead.
  • Page 119 Heavy consumer with fixed feedback Figure 7.9 Example of how the inputs and outputs of the controller may be connected to a heavy consumer with fixed feedback 12/24 V DC L1 L2 L3 request HC acknowledge Heavy consumer Fixed feedback 0 V DC INSTALLATION INSTRUCTIONS 4189340909I UK Page 119 of 144...
  • Page 120 Heavy consumer with variable feedback Figure 7.10 Example of how the inputs and outputs of the controller may be connected to a heavy consumer with variable feedback 12/24 V DC L1 L2 L3 request HC acknowledge Heavy consumer Variable feedback 0 V DC INSTALLATION INSTRUCTIONS 4189340909I UK Page 120 of 144...

  • Page 121: Wiring The Communication

    The controllers communicate with each other to manage the system over the DEIF network, an Ethernet network. For communication redundancy, the controllers can be connected in a ring. If there is a disruption or failure, the DEIF proprietary ring protocol changes the communication path within 100 milliseconds.
  • Page 122 The switch must support and be enabled for Rapid Spanning Tree Protocol (RSTP), otherwise a broadcast storm will occur. Network restrictions The network to PICUS, SCADA, AMS and/or Modbus must be connected to the controllers as branches of the DEIF network chain or ring. Do not place these network connections inside the DEIF network chain or ring.
  • Page 123 INFO DEIF recommends that the Ethernet port protectors remain installed in the top Ethernet ports (connection 1 and 2) when these are not in use. The Ethernet port protectors protect the ports from dust and foreign objects. Cable bend radius Bends in the Ethernet cables must not be tighter than the minimum bend radius specified by the cable manufacturers.
  • Page 124 CAUTION Modifying Ethernet cables improperly may cause loss of network connectivity and EMC problems. Table 8.4 Ethernet wire colours Cable colour Description Notation White/Green Green White/Orange Orange White/Blue Blue White/Brown Brown Figure 8.2 T-568A "Straight-through" Ethernet cable wiring Shield Pin 1 T-568A T-568A INSTALLATION INSTRUCTIONS 4189340909I UK...

  • Page 125: Topology Restrictions

    Figure 8.3 T-568B "Straight-through" Ethernet cable wiring Shield Pin 1 T-568B T-568B Figure 8.4 RJ45 "Crossover" Ethernet cable wiring Shield Pin 1 T-568B T-568A T-568A 8.1.3 Topology restrictions CAUTION The following topology examples are not possible with the system. Network star The controllers connected to a managed switch, as shown in the following diagram.

  • Page 126: Topology Examples

    DEIF therefore recommends only connecting the controllers to local networks. DEIF network chain Up to 12 controllers can be connected to each other in a DEIF network chain, as shown in the following diagram. INSTALLATION INSTRUCTIONS 4189340909I UK...
  • Page 127 DEIF network ring Up to 12 controllers can be connected to each other in a DEIF network ring. A branch of the DEIF network ring can be connected to a SCADA server, an alarm monitoring system (AMS) and/or a service PC. Controller...
  • Page 128 Redundant connection to SCADA or AMS The DEIF network rings can be connected to a SCADA server, or an alarm monitoring system (AMS), using a redundant connection to two different controllers. This requires a switch that supports and has enabled Rapid Spanning Tree Protocol (RSTP).

  • Page 129: Wiring The Display Unit

    9. Wiring the display unit 9.1 Display unit overview and wiring 9.1.1 Display unit terminal overview Figure 9.1 Back of display unit DU 300, with the terminal positions Table 9.1 Display unit electrical terminals Terminal Symbol Type Name Ground Frame ground 12 or 24 V DC (nominal) Power supply (+) 0 V DC...

  • Page 130: Frame Ground Wiring

    Ethernet for additional display units CAUTION The display unit must be paired to a controller in the DEIF network. During commissioning, or the first time a display unit is powered, the display unit prompts for a controller confirmation. MORE INFORMATION See the Commissioning guidelines for more information regarding the first pair selection.

  • Page 131: Relay Output Wiring

    0 V DC INFO DEIF recommends that a 2 A slow blow fuse is used for F1 and F2, and that the diodes are rated 50 V or higher. 9.1.4 Relay output wiring The following diagram shows how the display unit status OK relay can be connected to a third party device ("1"). This could be an alarm monitoring system (AMS), a horn or a light.

  • Page 132: Ethernet Connections

    12/24 V DC 0 V DC INFO The diagram shows the relay terminals as seen from the back of the display unit. INFO It is not possible to configure the relay state. Therefore the relay is in a Normally open (NO) and De-energised state. 9.1.5 Ethernet connections MORE INFORMATION See Wiring the communication for more information regarding the specification of Ethernet cabling type and wiring...

  • Page 133: Multi-Line 300 As A Safety System

    10. Multi-line 300 as a safety system 10.1 Fast over-current protection (ANSI 50/50TD) 10.1.1 Introduction to safety system for ANSI 50/50TD This chapter describes the controller wiring and parameter setup for the controller when it is used as the primary short circuit protection for fast over-current protection (ANSI 50/50TD).

  • Page 134: Parameter Requirements

    SHAFT generator EMERGENCY genset SHORE connection GENSET BUS TIE breaker Function Emergency generator Shaft generator Shore connection [Breaker] Generator breaker Bus tie breaker breaker breaker breaker [Open] GB open EGB open SGB open SCB open BTB open MORE INFORMATION See Default wiring for controller types for the wiring diagrams for these functions. 10.1.5 Parameter requirements Current transformer The Secondary current transformer parameter must be configured to 1 A on the controllers that are used as a safety system...

  • Page 135: Glossary

    Third party equipment used to monitor the controller system's alarms, for example, by system using Modbus TCP/IP communication. Alternating current Alternating current A replaceable PCB with voltage and current measurement inputs. Used in the DEIF ACM3.1 module 3.1 controller. Terminals on a controller hardware module that the controller uses to measure an analogue input.
  • Page 136 Configuration controller is suitable for the application where it is installed. Configuration also refers to the arrangement of hardware and wiring. DEIF equipment that measures system conditions and then uses outputs to make the Controller system respond appropriately. A transformer for a current measurement, so that the current at the controller is within Current transformer the controller's specifications.
  • Page 137 The 3-phase active power, measured in kW. Power in Control Utility PICUS The DEIF utility software, used to design, configure, troubleshoot and monitor a system. Software Power management The controllers share information and work together to ensure enough power to supply system the load.
  • Page 138 The gensets, the other power sources, all breakers, the busbars, and all their System controllers. Within the system, the DEIF controllers work together to supply the power required safely and efficiently. Equipment other than the DEIF controller. For example: The genset, the genset engine Third-party equipment control system, the wiring, the busbars, and the switchboard.

  • Page 139: Units

    Term Abbreviation Explanation Transmission control The Internet protocol suite. It provides end-to-end connectivity by specifying data protocol/internet TCP/IP handling. protocol An emergency or fast opening of a breaker. No attempt is made to de-load the breaker Trip before it opens. United Kingdom Electrical potential difference.

  • Page 140: Symbols

    Unit Name Measures US unit US name Conversion Alternative units revolutions per Frequency of rotation minute (rotational speed) second Time volt Voltage volt (alternating Voltage (alternating V AC current) current) Voltage (direct V DC volt (direct current) current) watt Power Ω...

  • Page 141: Drawing Symbols

    Symbol Name SHORE connection controller BUS TIE breaker controller Heavy consumer Non-essential load 11.3.3 Drawing symbols The drawings use EU symbols. Table 11.2 Electrical symbols Symbol Symbol name 3-phase breaker Capacitor Contactor Contactor with RC snubber Connector dot Current transformer (S1 and · show "current in"; S2 shows "current out") Diode Fuse Ω...
  • Page 142 Symbol Symbol name Temporary connection dot (for example, connection to a meter) Voltage transformer. This is a generic voltage transformer, without any information about the transformer connections. These could for example be: open delta, star-star, closed delta, and so on. Table 11.3 Icons used in drawings Symbol...
  • Page 143 Symbol Symbol name Server or desktop PC Shaft generator Shore connection SHORE connection 11.3.4 Module faceplate symbols Table 11.4 Terminals Symbol Symbol name Frame ground Power supply L1, L2, L3 and N Three-phase voltage measurements Current transformer Common Digital input Relay output (normally open) Relay with wire break detection (normally open) Relay output (changeover relay, with normally open and normally closed terminals)
  • Page 144 LEDs Symbol Symbol name CAN-A CAN bus A (PCM) CAN-B CAN bus B (PCM) Network and DEIF network (PCM) Internal communication in (PSM) Internal communication out (PSM) Internal communication status (PSM) Power supply status (PSM) System status (PCM) Table 11.6...

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