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Hagie DTB Operator's Manual

2020 detasseler tool bar
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2020 DETASSELER TOOL BAR (DTB)
OPERATOR'S MANUAL
493832

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  • Page 1 2020 DETASSELER TOOL BAR (DTB) OPERATOR’S MANUAL 493832...

  • Page 3: Table Of Contents

    Attachment Assembly ......................5-11 Troubleshooting .......................5-18 Covers Attachment Serial Numbers: DTB 20001-20500 Part No. 493832 © 2019 Hagie Manufacturing Company. Clarion, Iowa USA Rev. 20C191122 Some of the material used in this manual may be the reproduced works of Deere & Co.

  • Page 4: Introduction

    The purpose of this manual is to guide manual and become familiar with operating you in the proper operation of the DTB procedures and safety precautions before attachment, as well as provide you with attempting to operate your DTB.

  • Page 5: Safety Messages Used In This Manual

    John Deere Is At Your Service hazardous situation which, if not Customer satisfaction is important to avoided, could result in death or serious Hagie and John Deere. Our dealers strive to injury. provide you with prompt, efficient parts and service: •...

  • Page 6: Product Warranty

    SECTION 1 – INTRODUCTION • Trained service technicians and the nec- The DTB attachment has an identification essary diagnostic and repair tools to ser- plate mounted on the main tool bar that vice your equipment. provides attachment model and serial number.

  • Page 7: Specifications

    SECTION 1 – INTRODUCTION SPECIFICATIONS NOTE: Dimensions may vary, depending on tire size. NOTE: Refer to “Specifications” provided in the machine operator’s manual for complete machine dimensions. Detail Description Specification Tool Bar Length • 80.5”/204.5 cm (6 Row) (from front of tool bar to center of wheel hub) •...
  • Page 8 SECTION 1 – INTRODUCTION General Information NOTICE Because Hagie Manufacturing Company offers a variety of options, the illustrations in this manual may show a machine equipped other than standard. Machine dimension and weight values may vary, depending on available equipment.
  • Page 9 SECTION 1 – INTRODUCTION Description Specification General Monitors/Controls Machine Display (Tasseltrol™ XL) General System Light sensing system, depth command, electrical disconnect, hydraulic couplers Outriggers 12-Row 134”/340.4 cm (1 left, 1 right) 8-Row 75”/190.5 cm (1 left, 1 right) Quad Pullers Number of Rows Available 6, 8, 10, or 12 Drive...

  • Page 10: Safety And Precautions

    Likewise, never let anyone operate the attachment without proper instruction. Do not operate the attachment for anything other than its intended use. Hagie Manufacturing Company shall not be liable for any damage, injury, or death associated with improper use of the attachment.
  • Page 11 SECTION 2 – SAFETY AND PRECAUTIONS • Disconnect the battery ground cable and turn the Battery Disconnect Switch OFF before servicing the electrical system or welding on the attachment. • Do not store chemical-soaked clothing in the cab. Clean off as much mud and dirt from your shoes as you can before entering the cab.

  • Page 12: Operator Presence Switch (Ops)

    SECTION 2 – SAFETY AND PRECAUTIONS • Dispose of paint and solvents properly. This safety feature introduces an electrical interlock that ensures that when the Avoid Heating Near Pressurized operator is out of the cab, the operation of these functions have stopped. This is Lines achieved by using the OPS to prevent the •...

  • Page 13: Safety Decals

    SECTION 2 – SAFETY AND PRECAUTIONS Decal Locations 650178 (2) Quick-Tach Operator Out Of Seat Message (Located on the Machine Display) To Resume Operation • Return to operator’s seat. • Press OK on the Machine Display warn- ing message. • Depress the Main Motor Switch (located on the Hydrostatic Drive Control Handle) to resume operation.
  • Page 14 SECTION 2 – SAFETY AND PRECAUTIONS 650258 HXE28534 (Located on each side of cutter head (Located on left-hand front cross assemblies) member) 650379 CAUTION (Located on right-hand cab window) SEVERING OF FINGERS OR HAND. DO NOT PLACE FINGERS OR HAND NEAR A MOVING CUTTER BLADE, ATTEMPT TO STOP A MOVING CUTTER BLADE, OR PERFORM MAINTENANCE NEAR A MOVING CUTTER BLADE.

  • Page 15: Operating Your Dtb

    • (G) - All Up/Down Switch* • (H) - Outrigger Fold Switches (Left/Right) • (I) - Main Motor Switch * The Lift Icon Buttons on the Machine Display “DTB Lifts/Motors” screen may also be used to raise/lower all lifts simultaneously.
  • Page 16 12/Depth Command, which controls automatic height adjustment. Detasseler Tool Bar Attachment (DTB) The DTB attachment paired with the STS provides a high-clearance design along with adjustable automatic height control to perform timely detasseling of corn crops when timing is critical. The DTB unites...
  • Page 17 SECTION 3 – OPERATING YOUR DTB Cutter Heads CAUTION SEVERING OF FINGERS OR HAND. DO NOT PLACE FINGERS OR LS Photo Lights (Upper/Lower) HAND NEAR A MOVING CUTTER BLADE, -Typical View ATTEMPT TO STOP A MOVING CUTTER BLADE, OR PERFORM MAINTENANCE NEAR A MOVING CUTTER BLADE.
  • Page 18 SECTION 3 – OPERATING YOUR DTB Quad Puller Speeds Min Speed 375 RPM Mid Speed 400 RPM Max Speed 425 RPM NOTE: It is recommended to set the quad pullers as close to “mid” speed range Cutter Heads as possible.
  • Page 19 Lift Icon (located on the Hydrostatic Drive Control Buttons - UP/DOWN (located on the Machine Handle) are used to hydraulically fold/unfold Display “DTB Lifts/Motors” screen). the outriggers. All Up/Down Switch Outrigger Fold Switches - Left/Right...

  • Page 20: Fold Procedure - Detasseler Tool Bar

    SECTION 3 – OPERATING YOUR DTB Main Motor Switch FOLD PROCEDURE - NOTE: The Main Motor Switch is used for DETASSELER TOOL BAR detasseling functions. This switch is referred to as the Master Spray Switch when used for spray WARNING application.
  • Page 21 6. If equipped with the 4-2 Detasseler 4. Press the Field/Road Button (located on Tool Bar, continue to press and hold the the Machine Display “DTB Lifts/Motors” Outrigger Fold Switches to extend the screen) and change the machine’s drive left and right-hand slide extensions.
  • Page 22 Attachment Button (Located on the Machine Display Main Menu) 2. PREP TO FOLD - Press the Prep Button (located on the Machine Display “DTB Level Switches - Left/Right Lifts/Motors” screen OR the “DTB Depth (Located on the Hydrostatic Command” screen).

  • Page 23: Detasseling System - Operation

    SECTION 3 – OPERATING YOUR DTB • Left • Right Outrigger Outrigger Machine Display -Typical View 2. Ensure the Hydrostatic Drive Control Handle is in the NEUTRAL position. Outrigger Fold Switches - Left/Right (Located on the Hydrostatic Drive Control Handle)
  • Page 24 Detasseler Tool Bar” elsewhere in this and will void the warranty. section for further information. 7. Press the corresponding Motor Button(s) (located on the Machine Display “DTB Lifts/Motors” screen) to turn desired detasseling head motors ON. NOTE: Press the Motor Icon Button (next to the individual motor buttons) to activate all motors.

  • Page 25: Tasseltrol™ Xl/Ls System 12

    SECTION 3 – OPERATING YOUR DTB Throttle Switch (Located near the Hydrostatic Drive Control Handle) -Typical View 10. Slowly move the Hydrostatic Drive Con- trol Handle forward to obtain desired Main Motor Switch ground speed. (Located on the Hydrostatic Drive Control Handle) -Typical View TASSELTROL™...
  • Page 26 Press Motor Buttons (1-6) (A) to turn • Press the Attachment Button on the desired motor(s) on/off. Main Menu to navigate to the “DTB • Press the M or A Button(s) (B) below the Lifts/Motors” screen. corresponding lift number to enable Manual or Auto mode.
  • Page 27 SECTION 3 – OPERATING YOUR DTB • Press the Depth Command Button (K) to navigate to the “DTB Depth Command” screen. Depth Command • Press the “-” or “+” Buttons (A) to increase/decrease depth command height for all lifts. NOTE: Press center of button (B) to set all depth command actuators to desired height.
  • Page 28 All Up/Down Switch (located on the hydrostatic drive control handle) in the DOWN position, or the Auto But- DTB Lift Up (Auto) Screen ton on the “DTB Lifts/Motors” screen. • CAL - Press the Cal Button to navigate to the “Calibration” screen.
  • Page 29 SECTION 3 – OPERATING YOUR DTB position sensor reading, then press “Set Min”. • Press Depth Command DOWN Button (B) to achieve highest position sensor reading, then press “Set Max”. • For lifts, move lifts to lowest position, then press “Set Min”. Move lifts to high- est position, then press “Set Max”.

  • Page 30: Maintenance And Storage

    SECTION 4 – MAINTENANCE AND STORAGE SERVICE - LUBRICATION NOTICE Failure to properly lubricate pivot and friction points may result in unnecessary wear and damage. Quad Puller Heads • Lubricate each Quad Puller Head grease Outrigger Fold zerk (4 - two each side) twice per day -Typical View (morning and noon suggested).
  • Page 31 SECTION 4 – MAINTENANCE AND STORAGE Lift Arm Assembly - Mid -Typical View Lift Arm Assembly - Inner Arm -Typical View NOTE: An additional grease zerk is located inside of the lower lift arm frame.

  • Page 32: Service Intervals

    SECTION 4 – MAINTENANCE AND STORAGE SERVICE INTERVALS Service Point Daily/Before Each Use 50 Hrs. Check Quad Puller Tire Pressure Check/Tighten Cutter Blade Retaining Bolts Lubricate Quad Puller Head Grease Zerks Lubricate Outrigger Fold Grease Zerks Lubricate Lift Arm Assembly Grease Zerks...

  • Page 33: Storage

    2. Thoroughly clean the attachment. 3. Carefully unseal any openings that were sealed for storage. 4. Attach DTB to the sprayer and manually cycle the hydraulics two or three times to adequately lubricate components.
  • Page 34 2. PREP TO FOLD - Press the Prep Button transporting loads using trailer. (located on the Machine Display “DTB Lifts/Motors” screen OR the “DTB Depth Command” screen).
  • Page 35 SECTION 5 – MISCELLANEOUS NOTE: Once the tool bar is prepped to fold, a “DTB Prep to Fold Complete” message will appear on the display. Prep Button (Located on the Machine Display DTB Lifts/Motors Screen or DTB Depth Command Screen)

  • Page 36: Miscellaneous Transporting

    OFF. 3. Use tire chocks to keep the trailer from moving. 4. Ensure the DTB outriggers are in the fully retracted (folded) position. 5. Lower the trailer ramps and set ramp spacing for the machine’s tread width setting.

  • Page 37: Quick-Tach System - Detasseler Tool Bar

    Connecting the Detasseler Tool Bar Attachment 1. Square up to the DTB attachment. 2. Lower the machine by rotating the corre- sponding Air Suspension Valves (located on the left-hand front air bag) in the COUNTER-CLOCKWISE (Deflate) position.
  • Page 38 (Located on the front left and right-hand side of machine) -Typical View * Disengaged position shown 4. Slowly pull into the DTB attachment. 5. Ensure the Attachment Hooks are high enough to clear the Mounting Pins. Attachment Clearing Mounting Pin...
  • Page 39 12. Press and hold the red Release Button 16. Remove the Securement Pins (located (located on the right-hand quick connect on the inward side of each DTB attach- handle) and lower handle into DOWN ment stand) and set aside. position.
  • Page 40 -Typical View DTB attachment stands to prevent the attachment from sinking into the ground. 18. Remove the DTB attachment stands and NOTE: It is NOT recommended to store the set aside. attachment on a soft surface for an...
  • Page 41 Attachment Button (Located on the Machine Display Main Menu) 2. PREP TO FOLD - Press the Prep Button (located on the Machine Display “DTB Level Switches - Left/Right Lifts/Motors” screen OR the “DTB Depth (Located on the Hydrostatic Command” screen).
  • Page 42 6. Turn the engine OFF before discon- necting any hoses or electrical lines! 7. Install the DTB attachment stands beneath attachment. 8. Install Stop Plate and Securement Pin on the inward side of each DTB attach- ment stand. • Quick Connect Handle...
  • Page 43 SECTION 5 – MISCELLANEOUS • Release Button • Quick Connect Handle Hydraulic Multi-Coupler Assembly (Right-hand side of machine shown) Lock Pin (2) -Typical View (Located on the front left and right-hand side of machine) 12. Remove Hydraulic Connection from the -Typical View Multi-Coupler Receptacle.

  • Page 44: Attachment Assembly

    SECTION 5 – MISCELLANEOUS Cutter Head Assembly 17. Disengage the parking brake and slowly back away from the DTB attachment. 18. If no other attachment is going to be installed, re-lock the Quick-Tach Lock Assemblies by pushing the Lock Pins IN.
  • Page 45 SECTION 5 – MISCELLANEOUS 4. Using a 3/4” socket, tighten each Cutter Head Bolt (two on each Cutter Head Mounting Tube). • easure 16” (40.6 cm) from the outside of the mount head to the outside of the cutter head mounting tube 3.
  • Page 46 SECTION 5 – MISCELLANEOUS 8. Assemble Retaining Bolt, Lock Washer, and Steel Washer together, as shown. • Retaining Bolt Stalk Guide Installation -Typical View • Lock • Steel Washer 6. Apply anti-seize lubricant to inside of Washer Cutter Blade Adapter Plug. Cutter Blade Bolt/Washer Assembly -Typical View 9.
  • Page 47 SECTION 5 – MISCELLANEOUS • Retaining Bolt Cutter Blade Assembly (Mounted on the bottom side of Cutter Head) -Typical View NOTE: Repeat Steps 6-10 for each Cutter Head. 11. Install Cutter Head Extension Flap on the rear side of the center four (4) Cutter Heads.
  • Page 48 SECTION 5 – MISCELLANEOUS 1. Install two (2) Quad Pullers on each lift • Install four (4) Stalk Guide Nuts (2 each side) onto the bolts and tighten with a 9/16” socket. head tube, as shown. • Lift Head Tube Quad Puller -Typical View 2.
  • Page 49 SECTION 5 – MISCELLANEOUS Deflector Shield Mounting Tube -Typical View Cotter Pin 6. Install Deflector Shield onto Deflector -Typical View Shield Mounting Tube and tighten bolts with 1/2” wrench. 8. Install hydraulic connections on each NOTE: Always mount Deflector Shields to Quad Puller.
  • Page 50 SECTION 5 – MISCELLANEOUS LS (Light Sensing) System/ Depth Command Assembly • Sensor Arm Pivot Bolt • Nylon Washers • Tool Bar • Depth Command • LS Sensor Actuator Mount Weldment -Typical View 1. Install the LS Sensor Mount Weldment with the two Nylon Washers in the for- ward-most hole of the Tool Bar.

  • Page 51: Troubleshooting

    SECTION 5 – MISCELLANEOUS TROUBLESHOOTING Problem Possible Cause Suggested Remedy Lifting mechanism will not lift • Bad cylinder • Check cylinder - remove and rebuild or replace • Blown relief valve • Remove, inspect, replace • Relief valve set too low •...
  • Page 52 SECTION 5 – MISCELLANEOUS Only one unit will not hold • Oil leak between valve and • Repair leak or replace hose position cylinder • Faulty valve • Replace valve • Faulty lower poppet on lift • Remove, clean/replace valve No units will hold position •...
  • Page 53 SECTION 5 – MISCELLANEOUS In AUTO mode, more than one • Faulty valve • Replace valve unit raises from photo sensor In AUTO mode, wrong unit • Cylinder hoses are connected • Attach correct hoses to proper raises from photo sensor to the wrong cylinder cylinder •...
  • Page 54 Service - Lubrication ......4-1 Service and Assistance ......1-2 Service Intervals ........4-3 Specifications ........1-4 Storage ..........4-4 Tasseltrol™ XL/LS System 12 ....3-11 Transporting ..........5-1 Troubleshooting ........5-18 © 2019 Hagie Manufacturing Company. Clarion, Iowa USA Hagie Manufacturing Company 721 Central Avenue West Clarion, IA 50525...
  • Page 55 NOTES...
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