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Hagie 2101 Operator's Manual Supplement

Sprayer/detasseler
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Proposition 65 Warning
WARNING: Diesel engine exhaust and
some of its constituents are known to the
State of California to cause cancer and
birth defects or other reproductive harm.
WARNING: Battery posts, terminals, and
related accessories contain lead and lead
compounds, chemicals known to the State
of California to cause cancer and birth
defects or other reproductive harm.
ANY PICTURES CONTAINED WITHIN THIS OPERATOR'S
MANUAL THAT DEPICT SITUATIONS WITH SHIELDS, GUARDS,
RAILS, OR LIDS REMOVED ARE FOR DEMONSTRATION
PURPOSES
ONLY.
STRONGLY URGES THE OPERATOR TO KEEP ALL SHIELDS
AND SAFETY DEVICES IN PLACE AT ALL TIMES.
CALIFORNIA
HAGIE
MANUFACTURING
COMPANY

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Summary of Contents for Hagie 2101

  • Page 1 ANY PICTURES CONTAINED WITHIN THIS OPERATOR’S MANUAL THAT DEPICT SITUATIONS WITH SHIELDS, GUARDS, RAILS, OR LIDS REMOVED ARE FOR DEMONSTRATION PURPOSES ONLY. HAGIE MANUFACTURING COMPANY STRONGLY URGES THE OPERATOR TO KEEP ALL SHIELDS AND SAFETY DEVICES IN PLACE AT ALL TIMES.
  • Page 2 OPERATOR’S MANUAL SUPPLEMENT FOR HAGIE MODEL 2101 SPRAYER/DETASSELER HAGIE MANUFACTURING COMPANY BOX 273 CLARION, IOWA 50525 (515) 532-2861 COVERS MACHINE SERIAL NUMBERS:U1460440001 thru U1460440200 01-04 493305...
  • Page 3 ABBREVIATIONS A/C ..........AIR CONDITIONING MPH ..........MILES PER HOUR ADJ ..............ADJUST MT..............MOUNT ADPTR ............ADAPTER MTH ..............MONTH ALT............ALTERNATOR MTR ..............MOTOR AMP ..............AMPERE NO..............NUMBER APPROX .......... APPROXIMATELY OD..........OUTSIDE DIAMETER ASSY............ASSEMBLY PLT ..............PLATE AUX..............AUXILIARY PRESS ............
  • Page 4 2101 SPRAYER/DETASSELER, but is considered an additional support publication for your 2101 Operator’s Manual to encompass the detasseling options. We recommend that you study your 2101 Operator’s Manual along with this supplement and become acquainted with the adjustments and operating procedures before attempting to operate your new sprayer/detasseler.
  • Page 5 The user is responsible for inspecting the understand any part of the manual or require machine and having parts repaired or replaced additional information or service, contact the Hagie Customer Support Department: Hagie Manufacturing Company Box 273, Clarion, IA 50525...

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY/DECALS......................4-6 SPECIFICATIONS ........................ 7 III. PREPARING TO OPERATE ..................8-24 IV. OPERATING INFORMATION ................... 25-40 SERVICE AND MAINTENANCE ................41-44 VI. TROUBLE SHOOTING ....................45-54 VII. LIMITED WARRANTY ..................... 55 INDEX ..........................57...

  • Page 7: Safety/Decals

    WILL VOID ALL Therefore, you must study your 2101 Operator’s WARRANTIES. Manual along with this supplementary manual and SAFETY GENERAL OPERATION SAFETY •...
  • Page 8 Following are locations of important safety you remove the backing paper. decals not shown in your 2101 Operator’s Manual. DECAL LOCATION CUTTING BLADES MUST OPERATE IN CORRECT DIRECTION...

  • Page 9: I. Safety/Decals

    I. SAFETY/DECALS CAUTION 650820 Quad puller head. CAUTION 650820 2 on each male corn chopper. CAUTION BEFORE ENGAGING HYDRAULIC MOTORS REDUCE ENGINE SPEED TO AN IDLE CLEAR AREA OF UNAUTHORIZED PERSONNEL 650955 Above motor control box on right cab glass.

  • Page 10: Specifications

    II. SPECIFICATIONS DETASSELER OPTION DIMENSIONS A. Overall tractor height ........136” D. Wheel base..........139” B. Lift arm range ..........53.0” E. Combo length (w/o attachments)....284” C. Static loaded hub height........ 25.8” F. Rear handrail height ........124” Detasseling equipment options ® Front mounted with Tasseltrol /LS System Quad Puller...

  • Page 11: Preparing To Operate

    Read and fore operating. In order to ensure proper installation comply with the following instructions. Always of the optional attachments, refer to your HAGIE make sure you have proper equipment and help 2101 SPRAYER/DETASSELER Parts Manual for when installing the attachments.
  • Page 12 III. PREPARING TO OPERATE REMOVING SPRAY BOOMS Park the sprayer on level ground and set the four places (fig. 3.2). parking brake. To prepare the booms for removal, Disconnecting Attachments – All of the fol- lift the booms out of the boom cradle, leaving the lowing items need to be disconnected before you extensions folded in.
  • Page 13 III. PREPARING TO OPERATE REMOVING BOOMS CONTINUED Disconnecting Booms Each lift arm is secured in place with six (12 total) heavy duty bolts (fig. 3.4). Remove each bolt from the quick-attach mount. Remove the air control linkage (fig. 3.5, item 2) from the air valve control arm (fig. 3.5, item 1) on each front leg assembly.
  • Page 14 ATTACHING DETASSELING EQUIPMENT FIG 3.8 1. Attach the center tool bar (fig. 3.8, item 1) and bolt it in place according to 2101 SPRAYER/ DETASSELER Parts Manual. 2. Attach left and right outriggers (fig. 3.8, item 3) with supplied hardware. Refer to 2101SPRAYER/ DETASSELER Parts Manual.
  • Page 15 Attach Outrigger Fold Stack Valve – Attach the outrigger hydraulic fold stack valve (fig. 3.9, item 1) in the center of the tool bar with supplied mounting bracket and hardware. Refer to 2101 SPRAYER/ DETASSELER Parts Manual for correct hardware and hydraulic schematic. Attach supplied wire harness to boom control stack valve wire harness connection (see page 9).
  • Page 16 III. PREPARING TO OPERATE Attaching Lift Assemblies FIG 3.10 Refer to 2101 SPRAYER/DETASSELER Parts Manual for correct hardware when following these steps: 1. Attach the lift mounts (fig. 3.10, item 2) to the tool bar and outriggers at the appropriate spac- ings.
  • Page 17 (fig. 3.12, item 1). Connect the hydraulic valve (fig. 3.12, item 3). With the supplied hardware return quick-couple to the lift arm stack valve (fig. (refer to 2101 SPRAYER/DETASSELER Parts 3.12, item 4). Manual), connect the outrigger fold stack valve (fig.
  • Page 18 III. PREPARING TO OPERATE ATTACHING QUAD PULLERS FIG 3.13 1. Attach the quad pullers to each lift arm tool bar (fig. 3.13). NOTE: Some quad pullers may come pre-assembled to the tool b ar. In this case, you would attach them to the lift assembly. 2.
  • Page 19 Hydraulic hoses on Quad Puller heads should be hooked up so tires ro- tate according to figure 3.16 and figure 3.17. Refer 2101 SPRAYER/ DETASSELER Parts Manual for correct hardware, hose lengths, and hydraulic schematic. FIG 3.16 THREE-HEAD SERIES...
  • Page 20 III. PREPARING TO OPERATE ATTACHING CUTTER HEADS FIG 3.18 1. Attach the cutter head assembly to the tool bar (fig. 3.18). CUTTING BLADES MUST OPERATE NOTE: IN CORRECT DIRECTION Some cutters may come pre-assembled to FRONT the tool bar. In this case, you would attach BLADE ROTATION BLADE ROTATION LEFT OF OPERATOR...
  • Page 21 3.21 figure 3.22 (counter-clockwise from above). Refer 2101 SPRAYER/ DETASSELER Parts Manual for correct hard- ware, hose lengths, and hydraulic schematic. NOTE: Care should be taken when installing check valve (fig. 3.21, item 1) on cutter motor so the flow arrow is oriented correctly (either two-head or three-head series).
  • Page 22 Hydraulic hoses on cutter heads should be hooked up so blades on heads mounted right of operator rotate according to figure 3.23 and figure 3.24 (clockwise from above). Refer to 2101 SPRAYER/DETASSELER Parts Man- ual for correct hardware, hose lengths, and hydraulic schematic. NOTE: Care should be taken when installing check valve (fig.
  • Page 23 3.25, item 6) to the slide mount weld- ments. 5. Install the cable assembly according to the wire diagram your HAGIE 2101 SPRAYER/DETASSELER Parts Manual. 6. With a tape measure, set the center of the ® top Tasseltrol sensor to a depth of seven FIG 3.25 inches (fig.
  • Page 24 III. PREPARING TO OPERATE ATTACHING DEPTH COMMAND FIG 3.27 1. Attach the depth command actuator as- sembly (fig. 3.27) to the tool bar (fig. 3.28, item 2). 2. Attach the adjustable slide mount (fig. 3.27, item 1) to the sensor arm approxi- mately 15 inches away from the sensor arm pivot (fig.
  • Page 25 Attach Tasseltrol and Depth Command wires to the “jumper” ports located in front of the cab (fig. 3.29). Refer to 2101 SPRAYER/DETASSELER Parts Manual for proper wiring schematics. All “jumper” ports not used (or when machine is converted to sprayer) should be “capped” (fig.
  • Page 26 III. PREPARING TO OPERATE ATTACHING MALE CORN CHOPPERS 1. Disconnect the hydraulic hoses from existing heads. 2. Disconnect and remove the head assem- ® blies and, if equipped, the Tasseltrol attachments from the tool bar. 3. Attach the male corn chopper to the tool bar. 4.

  • Page 27: Iii. Preparing To Operate

    HAGIE 2101 SPRAYER/DETASSELER Parts Manual. NOTE: Mounting brackets, case drain assembly, or a hydraulic package may need to be FIG 3.33 ordered to attach male corn cutters. For further information, contact the Hagie Customer Support Department. FIG 3.34...

  • Page 28: Iv. Operating Information

    IV. OPERATING INFORMATION HYDRAULIC SYSTEM FIG 4.1 The front, larger gear pump (fig. 4.1, item 1) supplies only the cutter motors or Quad Puller motors. The rear, smaller gear pump (fig. 4.1, item 2) supplies power steering, the detasseling head lift cylinders, and the outrigger fold cylinders. Locate the variable flow control valve that supplies the solu- tion pump motor with hydraulic fluid (fig.
  • Page 29 IV. OPERATING INFORMATION HYDRAULIC SYSTEM CONTINUED Electro-Hydraulic Valves LIFT STACK VALVE – The electro-hydraulic RAISE – Adjust bolt all the way in and then valves which control the height of the detasseler back it out 2½ turns. head lift cylinders are equipped with adjustable LOWER –...
  • Page 30 IV. OPERATING INFORMATION Fold Cylinders To fold either outrigger out or in toward each other, depress the “OUT” or “IN” of either “BOOM FOLD” switch (fig. 4.5). While depressed, these switches activate cylinders connecting either outrig- ger to the center tool bar (fig. 4.4). NOTE: When folding detasseling heads forward, take care to “stack”...
  • Page 31 IV. OPERATING INFORMATION HYDRAULIC SYSTEM CONTINUED Lift Cylinders To adjust the height of each detasseling head assembly, cylinders mounted on each lift unit (fig. 4.7) are connected to a hydraulic stack valve controlled by a steering column-mounted lift control (fig 4.8). The control is switchable from manual to automatic.
  • Page 32 IV. OPERATING INFORMATION Setting Each Lift Assembly Install a 3000 PSI pressure gauge on the inlet of the elec- tro-hydraulic valve (fig. 4.10, item 1). With the engine running at ® an idle, raise each unit one at a time with the Tasseltrol while in “MANUAL”...
  • Page 33 IV. OPERATING INFORMATION HYDRAULIC SYSTEM CONTINUED Detasseling Heads The hydraulic motors on the detasseling heads (fig. 4.13) are turned on and off with a row of switches mounted on the control box to the right of the operator’s seat (fig. 4.12). To open the solenoid on any of the motor control valves (fig.
  • Page 34 IV. OPERATING INFORMATION ® SETTING UP THE TASSELTROL /LS SYSTEM FIG 4.14 The control box (fig. 4.14) has three programmable parame- ters and each has four different value settings. Your programma- AUTO ble control box is factory preset with the following parameter de- faults: MAN.
  • Page 35 IV. OPERATING INFORMATION ® TASSELTROL CONTINUED ® OPERATING THE TASSELTROL /LS CONTROL To use the control box with its normal parameter set- ting, use the following procedures. To adjust the given pa- rameters, see pages 35-37. 1. From the operator’s seat, turn the ignition to the “ON” position.
  • Page 36 IV. OPERATING INFORMATION Short Corn Operation When operating the LS system, always select “MANUAL” when first entering the field. Once you have maintained your operating speed and the cutting and/or pulling depth, select “AUTO.” When you come to an area where the corn is very short, such as a low spot in the field, you may want to switch to the “MANUAL”...
  • Page 37 IV. OPERATING INFORMATION CAB OPERATION CONTINUED “ALL UP” and “ALL HOLD” Function This function can be used to raise or lower all row units at the same time. The switch to control this option is located on the hydrostat control handle (fig. 4.23). All the row units will move up when the switch is pressed upward and will lower when the switch pressed downward.
  • Page 38 IV. OPERATING INFORMATION ® TASSELTROL RESPONSE PARAMETER The response parameter is used to adjust the toward R1. Generally this parameter can be left at R2. response time of both photocells. How quickly the To display the response parameter, select down motion starts when no corn is detected by either “AUTO”...
  • Page 39 IV. OPERATING INFORMATION ® TASSELTROL TOP PARAMETER The top parameter is used to adjust the sensi- onds for the “SELECT MANUAL” message. Press tivity of the top photocell. The top photocell starts the “UP” button under “PAR”. Now press the “UP” the up motion when its lights path is blocked by button under the “T”...
  • Page 40 IV. OPERATING INFORMATION ® TASSELTROL BOTTOM PARAMETER The bottom parameter is used to adjust the tom photocells, decrease the parameter toward B1. sensitivity of the bottom photocell. The bottom pho- Generally this parameter can be left at B1. tocell stops the down motion when its light is To display the bottom parameter, select blocked by corn.
  • Page 41 IV. OPERATING INFORMATION ® Six-Lift TASSELTROL Display Screen Quick Reference Chart Turn on ignition key Turn on ignition key ® ® with TASSELTROL with TASSELTROL power switch in “ON” power switch in “OFF” MANUAL S.I.E. level 2.1 AUTO SELECT MANUAL CABLE BOX sn: C98ØØ9 PAR=s B1 R2 T3 L8 DØØ...
  • Page 42 IV. OPERATING INFORMATION LS PHOTOLIGHT INDICATORS The upper and lower LS photolights (fig. 4.29) have L.E.D. lights (fig. 4.30) that indicate their operational status. LT/DK SWITCH – Light/Dark switch on photolight (fig. 4.30, item 1) changes the activated condition of green L.E.D.

  • Page 43: Iv. Operating Information

    IV. OPERATING INFORMATION DEPTH COMMAND FIG 4.31 The Hagie 2101 SPRAYER/DETASSELER comes with adjustable DEPTH COMMAND (fig. 4.31). This allows the operator to adjust the depth of the LS system from the cab. The switches are located to the right of the operator’s seat above the console (fig.

  • Page 44: Service And Maintenance

    V. SERVICE AND MAINTENANCE FILTERS Return Filter Remove and install a new 10 Micron rated return filter (fig. 5.1) at the end of the first 50 hours of use; subsequently, replace the filter every 250 hours, or once a year, whichever comes first.
  • Page 45 V. SERVICE AND MAINTENANCE FILTERS CONTINUED High Pressure In-line Filters LIFT ARM STACK VALVE - The valves on the lift control stack valve are protected by a 90 Micron in-line sintered bronze filter (fig. 5.3). When the filter element is removed for cleaning, caution should be taken so the gasket is in the proper place when re- installing (fig.
  • Page 46 V. SERVICE AND MAINTENANCE LUBRICATION Quad Pullers Each quad puller head has four bearings equipped with grease zerks (fig. 5.6). To ensure the longest life and best performance, grease each bearing twice a day: suggested times are morning and noon. Male Row Choppers FIG 5.6 Each male row chopper has two bearings equipped with...

  • Page 47: V. Service And Maintenance

    V. SERVICE AND MAINTENANCE Electrical System MOTOR CONTROL FUSE – The fuse for the motor control valves is located in the motor con- trol switch box (fig. 5.9, item 2). If the motor con- trol fuse blows, remove it by rotating the fuse cap counter-clockwise as you push in.

  • Page 48: Trouble Shooting

    VI. TROUBLE SHOOTING A. HYDRAULIC SYSTEM DO NOT GO NEAR LEAKS. High pressure oil easily punctures skin causing injury, gangrene, or death. If injured, seek emergency medical help. Immediate surgery is required to remove oil. Do not use finger or skin to check for leaks. Lower load or relieve hydraulic pressure before loosening fittings.
  • Page 49 VI. TROUBLE SHOOTING ® B. TASSELTROL / LS SYSTEM – HYDRAULIC DO NOT GO NEAR LEAKS. High pressure oil easily punctures skin causing injury, gangrene, or death. If injured, seek emergency medical help. Immediate surgery is required to remove oil. Do not use finger or skin to check for leaks. Lower load or relieve hydraulic pressure before loosening fittings.
  • Page 50 VI. TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SUGGESTED REMEDY All units lift slowly Hydraulic oil not at operating Allow time for oil to warm up temperature Faulty valve Replace valve Lift arm pivots too tight Lubricate and loosen pivot point Plugged high pressure filter Remove, clean, replace (see page 42) Raise orifice in valve adjusted...
  • Page 51 VI. TROUBLE SHOOTING ® TASSELTROL /LS SYSTEM – HYDRAULIC CONTINUED PROBLEM POSSIBLE CAUSE SUGGESTED REMEDY Only one unit lowers slowly Faulty valve Replace valve Faulty lower poppet on stack Remove, clean, replace valve Lo wer orif ic e incorrectly Re-adjust orifice (see page 26) adjusted All units lower slowly Allow time for oil to warm up...
  • Page 52 VI. TROUBLE SHOOTING ® C. TASSELTROL / LS SYSTEM – ELECTRICAL NOTE: Disconnect battery when servicing any part of electrical system to prevent system damage. PROBLEM POSSIBLE CAUSE SUGGESTED REMEDY No units will lift Faulty “AUTO/MANUAL” switch Replace control box Blown fuse Find short in wire, repair and replace fuse...
  • Page 53 VI. TROUBLE SHOOTING ® TASSELTROL /LS SYSTEM – ELECTRICAL CONTINUED PROBLEM POSSIBLE CAUSE SUGGESTED REMEDY No units will lower Faulty “AUTO/MANUAL” switch Replace control box Blown fuse Find short in wire, repair and replace fuse Loose wire connections Find loose connections, tighten In “AUTO”...
  • Page 54 VI. TROUBLE SHOOTING ® TASSELTROL DISPLAY TROUBLESHOOTING To gain further information on the status of the The display will show the status of the upper ® Tasseltrol /LS system before operation: while and lower photo sensor on each lift assembly. If the sitting in the operator’s seat, turn the ignition key to display shows a box (“...
  • Page 55 VI. TROUBLE SHOOTING ® TASSELTROL /LS SYSTEM – ELECTRICAL CONTINUED ® TASSELTROL DISPLAY MANUAL MODE AUTO MODE MANUAL AUTO Unit does NOT rise automatically. PHOTO SENSOR POSSIBLE STATUS LIGHTS CAUSE Lights at lower photo sensor Faulty GREEN wire in connector cable (See page 54, fig.
  • Page 56 VI. TROUBLE SHOOTING ® TASSELTROL DISPLAY MANUAL MODE AUTO MODE AUTO MANUAL Unit rises automatically. PHOTO SENSOR POSSIBLE STATUS LIGHTS CAUSE Lights at upper photo sensor Faulty WHITE wire in sensor assembly (See page 54, fig. 6.1, item 1) Faulty BLUE wire in sensor assembly (See page 54, fig.

  • Page 57: Vi. Trouble Shooting

    VI. TROUBLE SHOOTING ® TASSELTROL /LS SYSTEM – ELECTRICAL CONTINUED FIG 6.1...

  • Page 58: Limited Warranty

    Hagie approval. No commercial loss coverage Hagie shall not be liable for incidental or consequential damages or injuries (damage and repairs of equipment itself, loss of profits, rental or substitute equipment, loss of good will, etc.). SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAM- AGES, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
  • Page 59 VII. LIMITED WARRANTY NOTES...

  • Page 60: Index

    INDEX PAGE PAGE Detasseling Heads Adjusting Quad Puller ..............43 Detasseling Depth ...............40 Male Corn Equipment Attaching Eight Blade Chopper............. 43 Cutter Heads ...............17 Four Blade Cutter............43 Depth Command ..............21 Lift Arm Assemblies.............13 Male Corn Choppers LS System ................20 Attaching ................
  • Page 61 NOTES...

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