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MOTOMAN-MPL80 II
SUPPLEMENTAL INSTRUCTIONS
TYPE
YR-MPL0080-JF0 (FOR FOOD GRADE GREASE (DX200))
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN-MPL80 II INSTRUCTIONS
MOTOMAN-MPL80 II SUPPLEMENTAL INSTRUCTIONS
DX200 INSTRUCTIONS
DX200 OPERATOR'S MANUAL (for each purpose)
DX200 MAINTENANCE MANUAL
The DX200 operator's manual above corresponds to specific usage. Be sure to use the appropriate manual.
Part Number:
175875-1CD
Revision:
0
MANUAL NO.
HW1483299
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Related Manuals for YASKAWA MOTOMAN MPL80 II
Summary of Contents for YASKAWA MOTOMAN MPL80 II
- Page 1 MOTOMAN-MPL80 II SUPPLEMENTAL INSTRUCTIONS TYPE YR-MPL0080-JF0 (FOR FOOD GRADE GREASE (DX200)) Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference. MOTOMAN INSTRUCTIONS MOTOMAN-MPL80 II INSTRUCTIONS MOTOMAN-MPL80 II SUPPLEMENTAL INSTRUCTIONS DX200 INSTRUCTIONS DX200 OPERATOR’S MANUAL (for each purpose) DX200 MAINTENANCE MANUAL The DX200 operator’s manual above corresponds to specific usage.
- Page 2 Copyright © 2016, Yaskawa America, Inc. Terms of Use and Copyright Notice All rights reserved. This manual is freely available as a service to Yaskawa customers to assist in the operation of Motoman robots, related equipment and software This manual is copyrighted property of Yaskawa and may not be sold or redistributed in any way.
- Page 3 155492-1CD DX100 Controller Introduction Maintenance Introduction This supplementary instruction manual describes how YR-MPL0080-JF0 (Food grade grease specification) is different from the YR-MPL0080-J00 (Standard). In case of using YR-MPL0080-JF0, read this supplementary instruction manual thoroughly with: "MOTOMAN-MPL80 II INSTRUCTIONS" (170904-1CD). Point of Difference YR-MPL0080-JF0 differ from the YR-MPL0080-J00 in the following point: (1)Food grade grease specification •...
- Page 4 155492-1CD DX100 Controller 3.4 Location (Page 3-5) Maintenance Location (Page 3-5) When installing a manipulator, it is necessary to satisfy the following environmental conditions: • Ambient Temperature: +15°C to +45°C • Humidity: 20 to 80%RH (non-condensing) • Free from dust, soot, oil, or water •...
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Page 5: Basic Specifications
155492-1CD DX100 Controller Maintenance 5.1 Basic Specifications (Page 5-1) Basic Specifications Basic Specifications (Page 5-1) Table 5-1: Basic Specifications Item Model MOTOMAN-MPL80 II Structure Vertically Articulated Degree of Freedom Payload 80 kg Repeatability ±0.07 mm -180° − +180° Range of Motion S-Axis (turning) L-Axis (lower arm) -90°... - Page 6 155492-1CD DX100 Controller 5.1 Basic Specifications (Page 5-1) Maintenance 1 SI units are used in this table. However, gravitational unit is used in ( ). 2 Conformed to ISO9283 3 The range of motion of the B-axis indicates the angle to the ground.
- Page 7 Inspection Schedule (Page 9-2 to 9-3) Table 9-1: Inspection Items (Sheet 1 of 2) Items Schedule Method Operation Inspection Charge • • • • Alignment mark Visual Check alignment mark accordance at the home position. Check for damage. • • • • External lead Visual Check for damage and deterioration of leads.
- Page 8 Overhaul 1 Inspection No. correspond to the numbers in Fig. 9-1 “Inspection Items”. 2 The occurrence of a grease leakage indicates the possibility that grease has seeped into the motor. This can cause a motor breakdown. Contact your Yaskawa representative.
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Page 9: Grease Exchange
155492-1CD DX100 Controller Maintenance 9.3 Grease Replenishment/Exchange (Page 9-8 to 9-17) Grease Replenishment/Exchange (Page 9-8 to 9-17) 9.3.2 Grease Replenishment/Exchange for S-axis Speed Reducer Fig. 9-4: S-axis Speed Reducer Diagram Grease exhaust port Hexagon socket head plug PT3/8 S-axis speed reducer Grease inlet Hexagon socket head plug PT1/4... - Page 10 155492-1CD DX100 Controller 9.3 Grease Replenishment/Exchange (Page 9-8 to 9-17) Maintenance 7. Wipe the discharged grease with a cloth and reinstall the hexagon socket head plug PT 3/8 to the exhaust port. Before installing the plug, apply Three Bond 1206C on the thread part of each plug, then tighten the plug with a tightening torque of 23 N•m (2.3 kgf•m).
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Page 11: Grease Replenishment/Exchange For L-Axis Speed Reducer
155492-1CD DX100 Controller Maintenance 9.3 Grease Replenishment/Exchange (Page 9-8 to 9-17) 9.3.3 Grease Replenishment/Exchange for L-Axis Speed Reducer Fig. 9-5: L-Axis Speed Reducer Diagram Grease exhaust port Grease inlet Hexagon socket head plug PT3/8 Hexagon socket head plug PT1/8 L-axis speed reducer 9.3.3.2 Grease Exchange (Refer to Fig. - Page 12 155492-1CD DX100 Controller 9.3 Grease Replenishment/Exchange (Page 9-8 to 9-17) Maintenance 9. Remove the grease zerk from the grease inlet and reinstall the hexagon socket head plug PT1/8 to the grease inlet. Before installing the plug, apply Three Bond 1206C on the thread part of each plug, then tighten the plug with a tightening torque of 4.9 N•m (0.5 kgf•m).
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Page 13: Grease Replenishment/Exchange For U-Axis Speed Reducer
155492-1CD DX100 Controller Maintenance 9.3 Grease Replenishment/Exchange (Page 9-8 to 9-17) 9.3.4 Grease Replenishment/Exchange for U-Axis Speed Reducer Fig. 9-6: U-Arm Posture U-arm Fig. 9-7: U-Axis Speed Reducer Diagram Grease inlet Grease exhaust port Hexagon socket head Hexagon socket head plug PT1/8 plug PT3/8 U-axis speed reducer... - Page 14 155492-1CD DX100 Controller 9.3 Grease Replenishment/Exchange (Page 9-8 to 9-17) Maintenance 6. The grease discharge is complete when new grease appears from the exhaust port. The new grease can be distinguished from the old grease by color. 7. Move the U-axis for a few minutes to discharge the excess grease. 8.
- Page 15 155492-1CD DX100 Controller Maintenance 9.3 Grease Replenishment/Exchange (Page 9-8 to 9-17) 9.3.5 Grease Replenishment for B- and T-Axis Gears Fig. 9-8: B- and T-Axis Gears Diagram Exhaust port Hexagon socket head U-arm plug PT3/8 Grease inlet Hexagon socket head plug PT1/8 9.3.5.2 Grease Exchange (Refer to Fig.
- Page 16 155492-1CD DX100 Controller 9.3 Grease Replenishment/Exchange (Page 9-8 to 9-17) Maintenance 8. Remove the grease zerk from the grease inlet and reinstall the hexagon socket head plug PT1/8. Before installing the plug, apply Three Bond 1206C on the thread part of each plug, then tighten the plug with a tightening torque of 4.9 N•m (0.5 kgf•m).
- Page 17 155492-1CD DX100 Controller Maintenance 9.3 Grease Replenishment/Exchange (Page 9-8 to 9-17) 9.3.6 Grease Replenishment for B- and T-Axis Speed Reducers and Gears Fig. 9-9: B- and T-Axis Speed Reducers and Gears Diagram Grease inlet Hexagon socket head plug PT1/8 T-axis speed reducer, gear B-axis speed reducer, gear Exhaust port Hexagon socket head...
- Page 18 155492-1CD DX100 Controller 9.3 Grease Replenishment/Exchange (Page 9-8 to 9-17) Maintenance If grease is injected with the plug on, grease will leak inside NOTE the motor and may cause a damage. Make sure to remove the plug before the grease injection. 8.
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Page 19: Recommended Spare Parts
MOTOMAN-MPL80 II . Product performance cannot be guaranteed when using spare parts from any company other than Yaskawa. The spare parts are ranked as follows: • Rank A: Expendable and frequently replaced parts •... - Page 20 SUPPLEMENTAL INSTRUCTIONS HEAD OFFICE 2-1 Kurosakishiroishi, Yahatanishi-ku, Kitakyushu 806-0004, Japan Phone +81-93-645-7703 Fax +81-93-645-7802 YASKAWA America Inc. (Motoman Robotics Division) 100 Automation Way, Miamisburg, OH 45342, U.S.A. Phone +1-937-847-6200 Fax +1-937-847-6277 YASKAWA Europe GmbH Robotics Divsion ) Yaskawastrasse 1, 85391 Allershausen, Germany...