Alamo MACHETE Product Service Manual page 106

MOTOR P/N 02967193 - ASSEMBLY
BEARING CONE / OUTPUT SHAFT ASY. & CYLINDER BARREL & SWASH PLATE
RE-ASSEMBLY:
1. After checking fixed clearance, continue with assembly of Cylinder Barrel Swash Plate,
Apply 1 or 2 drops of Loctite (No. 271 or equal) in first and second thread in each of the four
holes (Figure 67). CAUTION: Loctited parts must contact only those surfaces intended for
assembly, Wipe any excess Loctite from Swash plate with Non-Petroleum Base Solvent
applied to a Lint free Cloth. DO NOT apply Loctite to threads more than 15 minutes before
installing Cap Screws, If Locktite stands for more than 15 minutes, Repeat Loctite application
(It will not be necessary to remove previously applied Loctite.
2. Lightly lubricate and then install Thrust Plate, Aligning Cap Screw Holes, Install Spacers,
retaining strap and Cap Screws on one side of the Swash Plate. DO NOT tighten Cap screws
at this time. (Figure 68)
FIGURE 67
3. Place Cylinder Barrel Assembly on Clean, Flat Surface with Piston Slippers pointing upward,
Carefully install Swash Plate on Cylinder Barrel by slightly lifting side without Retaining Strap.
Slide Swash Plate over to engage installed Retaining Strap. Slide Swash plate over to engage
installed Strap around Piston retainer.
4. Carefully reposition Cylinder Barrel and Swash Plate with Swash Plate in down position. Install
remaining Spacers, Retaining Strap and Cap Screws in Swash Plate (remember Loctite Rule
in Step 1). Tighten all four Cap Screws 16 to 19 ft. lbs. (22 to 26 nm)
5. An alternate method of checking fixed clearance is using a Feeler Gauge. If using this method,
make sure Gauge is inserted between Retaining Strap and Slipper Retainer Plate Only. Piston
Slipper faces could be damaged if Gauge is inserted between Piston Slippers and Thrust Plate.
6. Carefully reposition Cylinder Barrel Assembly and Swash Plate so that Cylinder Barrel Face is
on Clean Flat Surface. Lubricate and install Output Shaft Sub-Assembly (Figure 62) in Barrel
Sub-Assembly (Figure 68).
Machete (Service Manual) 04/04
© 2004 Alamo Group Inc.
Apply Loctite
(4 Threaded
Holes)
106
FIGURE 68