Alamo Interstater TS-100A, TS-115A, TS-125A, TS-135A Assembly Instruction Manual

Alamo cab or rops tractor assembly instruction manual

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Tractors equipped with additional options, special equipment, tractor manufacturer modifications,

new tractor models, or Customer alterations may prevent this Mount Kit from being properly

mounted to the tractor. Alamo Group is not responsible for modifications to the MountKit to

accommodate these differences.

ALAMO INDUSTRIAL

1502 E. Walnut

Seguin, Texas 78155

210-379-1480

INTERSTATER

Assembly Instruction

New Holland (Cab or Rops Tractor)

TS-100A, TS-115A, TS-125A & TS-135A

INTERSTATER

Manual

P/N 02981188

Table of Contents

Summary of Contents for Alamo Interstater TS-100A, TS-115A, TS-125A, TS-135A

Page 1 Tractors equipped with additional options, special equipment, tractor manufacturer modifications, new tractor models, or Customer alterations may prevent this Mount Kit from being properly mounted to the tractor. Alamo Group is not responsible for modifications to the MountKit to accommodate these differences.
Page 2 TO THE OWNER/OPERATOR/DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 3: About This Manual
The intent of this publication to provide the competent technician with the information necessary to perform the CORRECT Assembly to the Alamo Industrial Product. This will, in turn provide for complete customer satisfaction It is hoped that the information contained in this and other Manuals will provide enough detail to eliminate the need for contact of the Alamo Industrial Technical Service Dept.
Page 4: Pre-Dilivery Check List...................................................................... 1-1 To
Remote Handle Assembly to Cables ...4-7 to 4-9 Hydraulic Hose Routeing, Valve to Cylinders... 4-9 Wire Harness Connections... 4-10 to 4-11 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Page 0 - 2 Page...
Page 5: Table Of Contents
Lubrication chart... 8-5 Hydraulic Tank Filling Procedure... 8-6 Section 9 Tractor & Mower Mounting Requirements... 9-1 to 9-5 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Page 0 - 3 Page...
Page 6: Alamo Group Inc. Page
NOTES Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Page 0 - 4...
Page 7 Section 1 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor PRE-DELIVERY INSPECTION CHECKLIST Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Page 1 - 1 © 2004 Alamo Group Inc.
Page 8: Hydraulic System
Clutch on Rear Mower has been checked for proper adjustment and conditions per parts book reguirments. All Belt guards are installed correctly. Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Check the following items before operating the unit to Page 1 - 2...
Page 9 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Check the following items before operating the unit to assure Page 1 - 3...
Page 10 Tractor - Mower Component Location Check List Pumps, Hyd. Tank & Cover Right Wing Left Wing Flail Flail Rear Center Flail Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Page 1 - 4 © 2004 Alamo Group Inc.
Page 11 Section 2 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Main Frame Asy. Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Page 2 - 1 © 2004 Alamo Group Inc.
Page 12: Prepare Tractor
Remove any plugs or bolts that will be in the way. (See Figure 4 & 5) Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Removed Tractor Parts that will not be used...
Page 13 (See Figure 7 & 8) Floor Jack Supporting Mainframe Figure 6 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Figure 4 Bolt to center of rear tractor axle using the six...
Page 14 Cylinders Grease Fittings must face up & out Figure 10 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. RH Side Front Shown Wing Lift frame Figure 8 RH Wing Lift Cylinder Mounting...
Page 15 These two bolts is all that will be needed to mount valve to valve bracket. (See Figure 14). Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Figure 12 Figure 13 Valve mounting bolts (2...
Page 17 Section 3 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Pump, Driveshaft & Hyd. Tank Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Section 3 - 1 © 2004 Alamo Group Inc.
Page 18: Pump & Driveshaft Schematic
** Small (Cyl Hyd) Pump Mount Plate mounts here Tandem Pump for Dual Wings Left Wing Pump Figure 1 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Drive Shield Belt Locknut...
Page 19 Flat washers on bolts to mount to pump mount weldment (See Figure 4). DO NOT Tighten these bolts yet. Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Air After-Cooler Cover removed...
Page 20 LH Motor Pump (outer pump on tandem pump) with the supplied elbow (See Figure 9) Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Flatwasher Figure 4 3/8"...
Page 21 Fitting with Pipe Thread Return Tank Ports for Tandem Pump Case Drains Figure 8 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Case Case Suction Drain To Drain To Port Tank Tank...
Page 22 Slide sleeving up until it is about 2 inches past the edge of the hydraulic tank. Figure 12 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Pressure Hose to RH Wing Motor with Red Plastic Tie...
Page 23 Bulk head fitting here for RH Wing Motor LH Wing Side Of Figure 16 Tractor Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Remove this Straight Bulk Head Fitting & Replace it with an Elbow...
Page 24 (See Figure 18 & 19) Figure 20 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Tank Return Filter Figure 18 Return Hose...
Page 25 (See Figure 24 & 25) "In" Pressure Side Figure 24 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Figure 22 Pressure Hose to RH Wing Motor Figure 23 "Out"...
Page 27 Section 4 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Remote Control Cable Connections Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Page 4 - 1 © 2004 Alamo Group Inc.
Page 28 "T" Return Hose To Tank Connect hoses with elbow pointing down (See Fig- ure 8) Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Cable Mounting Clips & Roll Pins (Qty 4 ea.) Figure 1...
Page 29 Remote Control Cable Connections: (continued) Figure 4 Figure 5 Figure 6 Figure 7 Vent Plug Control Valve Hoses Figure 9 Figure 8 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Page 4 - 3 © 2004 Alamo Group Inc.
Page 30 (See Figure 13 & 14) 2" Hole Saw Rubber Floor Mat Figure 12 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Existing Threaded holes in RH Door Frame of Cab Figure 10 Figure 11...
Page 31 (See Figure 17) Figure 15 Figure 17 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Screw the cover to the Rubber Floor Mat with the screws furnished. Figure 14...
Page 32 Dual Wing and Single Wing applications Figure 20 MOWER ON/OFF SWITCH Figure 22 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Figure 19 Figure 21 Left or Right On / Off Switch Brown...
Page 33 (See Figure 26 & 27). The same two long bolts that go through cable control handles will go through switch brackets. Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Tractor Front Figure 23 Figure 24...
Page 34 Tilt Cyl Control Switch Mounting Brackets Figure 27 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Figure 26 Left Wing "On" / "Off" Switch Page 4 - 8 Right Wing Lift Cyl...
Page 35 Unit. (See Figure 29) RH Wing Tilt Cylinder Figure 29 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Figure 28 1 2 1 2 1 2 1 2 Vent Plug...
Page 36: Wiring Schematic
Neatly gather hydraulic hoses and flexguard tubing and strap together using plastic ties. Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Wire Harness Wires Figure 31 Page 4 - 10...
Page 37 Connector Left Wing Safety Cut-off Switch Black Left Wing Motor Solenoid Valve Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Right Left Switch Switch DOUBLE WING MOWER SHOWN (Single Wings have only the Right...
Page 39 Section 5 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Tractor Exhaust Modification Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Page 5 - 1 © 2004 Alamo Group Inc.
Page 40: Modify Tractor Exhaust System
02980917) using the original flange and bolts. Tighten the four flange bolts that retain the turbo downpipe to the turbo. Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Stock Exhaust Pipe to Turbo Components Figure 1...
Page 41 This will be determined by the installer at the time of installation. Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Exhaust Mntg Brkt at corner...
Page 43: Tractor Fuel Tank Replacement
Section 6 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Tractor Fuel Tank Replacement Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Page 6- 1 © 2004 Alamo Group Inc.
Page 44 Install New Fuel Tank. The replacement fuel tank will install with the new straps supplied from Alamo Industrial. The is a Step Weldment that will bolt to the fuel tank to tank the place of the factory step that had to be removed.
Page 45: Wing Mower Installation
Section 7 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Wing Mower Installation Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Page 7- 1 © 2004 Alamo Group Inc.
Page 46 Switch & Bracket RH Wing Magnetic Figure 3 Switch & Bracket Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Small Screw Hole Slotted Hole for switch wires Small Screw Hole Figure 1...
Page 47 Figure 6 LH Wing Shown From Rear Magnetic Activator Switch Bracket Figure 8 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Bracket Shown. Figure 5 Figure 7 deck RH Wing Shown...
Page 48 (See Figure 21) Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. LH Wing Shown From Front...
Page 49 LH Wing Shown Figure 14 RH Wing Shown From Rear Figure 16 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Figure 13 LH Wing Shown From Front Motor Clevis Locking Collar...
Page 50 Start up procedures. DO NOT START Tractor until you have completed the initial start up sec- tion. Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Pressure Hose f/ Pump hose bottom...
Page 51: Wiring Schematic
3 Terminal Connector Left Wing Safety Cut-off Switch Black Left Wing Motor Solenoid Valve Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Wiring Schematic Right Left Switch Switch DOUBLE WING MOWER SHOWN...
Page 52: Pump & Motor Hydraulic Schematic
Direction of Flow Return to Tank from Wet Tubes of RH & LH Wing Figure 22 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. TRACTOR REAR Mainframe Return Tube Cross Over Line...
Page 53 Line RH Wing Pump Suction Line Figure 24 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Case Drain from Motor to Motor Valve HOSE TO WET TUBES High Pressure from Tandem Pump, Inner Pump for RH Wing &...
Page 54 Pump To Wing Motors NEVER TO WET TUBES (HIGH PRESSURE) Figure 26 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Tank Return Filter Assembly & Tank Return Pressure Oil Level Main Frame Cross Over Bracket &...
Page 55 Tubes and the cross over hose are in the oil return to tank circuit which has to be low pressure.. Figure 27 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Page 7 - 11...
Page 57: Rear Mower Installation
Section 8 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Rear Mower Installation Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Page 8- 1 © 2004 Alamo Group Inc.
Page 58 The QD Yoke end connect to the Tractor PTO. Figure 3 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Figure 1 Figure 2 Figure 4 Page 8 - 2...
Page 59 Turn tractor off and tighten the nuts on the springs to their original position of 1-5/16" compressed spring length. Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Figure 5 Figure 6 Figure 7...
Page 60 NOTE: Above information is listed as a reference only and will not apply to mower assembly. Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. FRICTION LINING PLATE Figure 8 Page 8 - 4 1-5/16"...
Page 61: Lubrication Points
TIlt Cylinder Rod Ends Lift Cylinder Rod Ends Roller Bearings Figure 9 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Lubrication Points Page 8 - 5 Rear Mower Idler Arm Banjo Bearings...
Page 62: Initial Start-Up Procedure
If no oil is seen, add oil to bring the level up to the sight gauge. Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Figure 10...
Page 63 Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Remove all foreign objects and stand clear of cutter units. DO NOT GET NEAR!
Page 65 Section 9 INTERSTATER New Holland TS100A, TS115A TS125A, TS135A Tractor Mounting Specifications & Mount Kit Numbers Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 Page 9 - 1 © 2004 Alamo Group Inc.
Page 66 4 wd orders. Clipped foot guards are also recommended for this application. Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Page 9 - 2 As of: 4-16-04...
Page 67 4wd orders. Clipped foot guards are also recommended for this application. Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Furthermore, as a result of the cylinder mount position, the Page 9 - 3...
Page 68 Adjusting the rear wheels to a “full spread” may resolve such issues, however this has not been properly reviewed by our engineering team at this time. Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. As of: 5-19-04 Unreleased (As of this date)
Page 69 Figure 1 Battery Relocation Figure 3 RH Wing (UP) Interstater (NH TS-100A , 115A , 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc. Figure 2 Changed Fuel Tank Figure 4 LH Wing (DOWN) Page 9 - 5...
Page 72 Insterstater Assembly Manual New Holland TS-100A,115A, 125A & 135A 2004 Edition P/N 02981188 iInterstater (NH TS-100A ,115A, 125A & 135A Asy. Manual) 06/04 © 2004 Alamo Group Inc.

This manual is also suitable for:

Ts-100a, ts-115a, ts-125a, ts-135a

Alamo Interstater TS-100A, TS-115A, TS-125A, TS-135A Assembly Instruction Manual

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Summary of Contents for Alamo Interstater TS-100A, TS-115A, TS-125A, TS-135A

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