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Alamo FC-0001 Operator's Manual

Alamo industrial boom arm mower operator's manual
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Published 03/09
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
ALAMO INDUSTRIAL
1502 E. Walnut
Seguin, Texas 78155
830-372-3551
Email: parts@alamo-industrial.com
OPERATOR'S MANUAL
®
©2009 Alamo Group Inc.
BOOM ARM MOWER
Part No. 02981992C
$0.00

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Summary of Contents for Alamo FC-0001

  • Page 1 READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com ® ©2009 Alamo Group Inc. BOOM ARM MOWER Part No. 02981992C $0.00...
  • Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci- dents.
  • Page 3 In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
  • Page 4 Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...

  • Page 5: Table Of Contents

    Head Swivel ... 3-35 Door ... 3-36 DRIVING THE TRACTOR AND IMPLEMENT ... 3-37 Starting the Tractor ... 3-38 Brake and Differential Lock Setting ... 3-39 Driving the Tractor and Boom ... 3-40 Alamo Industrial is a Registered Trademark of Alamo Group Inc.
  • Page 6 Grass Flail Head ... 4-16 General Information on Flail Mower Vibration ... 4-19 Spindle Service Procedure 02960553B and 02960553C ... 4-21 Cleaning ... 4-22 Inspection ... 4-22 Assembly ... 4-22 Alamo Industrial is a Registered Trademark of Alamo Group Inc.

  • Page 7: Safety Section

    SAFETY SECTION Safety Section 1-1 © 2009 Alamo Group Inc.

  • Page 8: General Safety Instructions And Practices

    Safety Messages. Always use good common sense to avoid hazards. Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY (SG-2) (SG-3)

  • Page 9: Operator Safety Instructions And Practices

    Always read carefully and comply fully with the manufacturer’s instructions when handling oil, solvents, cleansers, and any other chemical agent. MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY (SG-30) (SG-31) Never allow inexperienced or untrained personnel to...
  • Page 10 Avoid contact with hot surfaces of the engine or muffler. when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY (SG-24) Children can cause the Implement to shift or fall (SG-25) Drugs and alcohol will affect an operator’s...

  • Page 11: Connecting & Disconnecting Implement Safety Instructions & Practices

    A sudden or inadvertent fall by any of these components could cause serious injury or even death. (SBM-23) MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY “Wait a minute...Save a life!” Stay away until all motion has...

  • Page 12: Equipment Operation Safety Instructions And Practices

    300 feet of the mower. This cut debris can be thrown at great velocities and could result in serious injury or even death. MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY (S3PT-1)
  • Page 13 To reduce the possibility of property damage, serious injury, or even death, never allow the Mower to be operated with blades missing. MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY (SBM-19) Shut down PTO and the Tractor...
  • Page 14 Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY (SG-7) (SG-10) (SG-11)
  • Page 15 In case of mechanical difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stopped before dismounting. MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY (SG-13) (SG-15)
  • Page 16 Inspect the cutting area for such objects before mowing. Remove any like object from the site. Never allow the cutting blades to contact such items. (SGM-06) MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY (SGM-1) Inspect the area before...
  • Page 17 Implement. Lower the implement carefully to the ground. Do not put hands or feet under lifted components. MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY Check to make sure there are no (SGM-14)

  • Page 18: Maintenance And Service Safety Instructions And Practices

    Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SBM-18) MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY (S3PT-8) (S3PT-11) Tractor engine must be stopped before working on...
  • Page 19 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY DO NOT approach the Do not permit anyone to modify or alter this...

  • Page 20: Transporting Safety Instructions And Practices

    See your Authorized Dealer for proper repairs. Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications.
  • Page 21 When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY (SBM-3) Stop mowing if workers or...

  • Page 22: Concluding Safety Instructions And Practices

    Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY Determine the maximum...

  • Page 23: Decal Location

    NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
  • Page 24 03200347 ITEM PART NO. 02971943 02981986 02979473 02965262 02971123 ITEM PART NO. 000678 02971943 ITEM PART NO. 00776031 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY QTY. TYPE MULTI REFLCTR QTY. TYPE LOGO INSTRUCT INSTRUCT WARNING WARNING QTY. TYPE INSTRUCT LOGO QTY.
  • Page 25 ITEM PART NO. 02981782 00757139 00757140 00769736 00769737 02925100 02967827 02967867 2738332 2738333 02970889 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY QTY. LEVEL LOGO LOGO WARNING DANGER IMPORTANT DANGER DANGER REFLECT REFLECT SIZE Safety Section 1-19 DESCRIPTION 60” Rotary...
  • Page 26 ITEM PART NO. 02980202 00769736 00769737 02725100 02925100 02967827 02967867 02970883 00757139 2738332 2738333 02979551 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY QTY. TYPE WARNING DANGER LOGO NAME IMPORTANT DANGER DANGER SIZE LOGO REFLECT REFLECT LOGO Safety Section 1-20 DESCRIPTION 50”...
  • Page 27 ITEM PART NO. 002369 02965141 02967668 02967867 00725739 00758194 02925100 000108 000678 00757139 02970887 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY QTY. TYPE DANGER DANGER DANGER DANGER WARNING WARNING IMPORTANT INSTRUCT INSTRUCT LOGO LOGO S/N PLT Safety Section 1-21...
  • Page 28 ITEM PART NO. 002369 02967668 02967867 00725739 00756059 00758194 000108 000678 00763977 03200432 001650 00757139 02967592 02967595 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY QTY. TYPE DANGER DANGER DANGER WARNING WARNING WARNING INSTRUC INSTRUC INSTRUC IMPORTANT LOGO LOGO NAME...
  • Page 29 ITEM PART NO. 002369 02967668 02965141 00725739 00758194 02925100 000108 000678 00757139 02970885 02970896 02970886 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY QTY. TYPE DANGER DANGER DANGER WARNING WARNING IMPORTANT INSTRUCT INSTRUCT LOGO WIDTH WIDTH NAME S/N PLT Safety Section 1-23...
  • Page 30 PART NO. 02972149 02972150 00757139 02971931 00757140 02973496 000678 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY QTY. DESCRIPTION TIMBER CAT 5’ TIMBER CAT 7’ Decal - Alamo TK Logo Decal - Timber Cat Decal - Alamo Logo Keep Away - Amputation...
  • Page 31 02967827 00756059 00769736 02925100 00757139 02970888 999204 3710151 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY QTY. DESCRIPTION Danger - Multi Hazard Warning - Oil Leak Warning - Use/Repair Guards Important - Replacement Parts Logo - Alamo TK Product Logo - Boom Ditcher...
  • Page 32 02958241 02962764 00756004 02965262 02967827 00757139 02974998 D138 02975158 02975170 02975515 02975516 02975514 1458392 1458393 02961134 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY QTY. TYPE WARNING WARNING DANGER CAUTION DANGER DANGER DANGER DANGER DANGER LOGO LOGO DECAL WARNING DANGER...
  • Page 33 PART NO. 02981778 02981777 02981987 02981815 02981816 02981817 02981818 02962764 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY QTY. DESCRIPTION 30’ Boom Assy 24’ Boom Assy Hose Connection, Maverick Name Logo, Maverick Logo, Maverick 24 Logo, Maverick 30 Logo, Maverick...

  • Page 34: Decal Description

    P/N 002369 DANGER! - Multi-Hazard Boom. Take precautions while transporting and operating Boom Unit. P/N 02958241 CAUTION! Watch your step. P/N 03200285 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-28...
  • Page 35 P/N 00776031 Slow Moving Vehicle Decal. Keep SMV reflector clean and visible. DO NOT transport or operate without the SMV. P/N 03200347 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY If the manual is Safety Section 1-29...
  • Page 36 Stay clear to prevent being scalded with hot oil which may cause serious injury to eyes, face and exposed skin. P/N 02971123 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY Slowly Safety Section 1-30...
  • Page 37 Information that Grease Fitting is present and must apply grease. P/N 000678 Name LOGO - Alamo Industrial P/N 00757139 Name LOGO - Alamo Industrial P/N 00757140 WARNING! Maintain shields and deflectors in good condition. Failure to do so may lead to injury or even death.
  • Page 38 Do Not approach mower until all motion has stopped. P/N 00769737 IMPORTANT - Use only Genuine Alamo Industrial replacement parts. P/N 02925100 DANGER! - Multi Hazard - Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area.
  • Page 39 Red Reflectors P/N 2738332 Yellow Reflectors P/N 2738333 NAME DECAL P/N 02970889 NAME LOGO - Boom-Axe P/N 02725100 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-33...
  • Page 40 NAME DECAL P/N 02970883 Name LOGO - Alamo Industrial P/N 02979551 WARNING! - Cutting while Flail Head is raised off ground will allow high-speed Flail Blades to throw cuttings at high speed for a considerable distance. Thrown objects can cause serious bodily injury.
  • Page 41 Finger(s) may be pinched off if get caught between V-Belt and Pulley. P/N 00758194 Instructions to properly lubricate and check mower for potential problems prior to operation. P/N 000108 NAME DECAL P/N 02970887 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-35...
  • Page 42 P/N 00756059 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 IMPORTANT - Use ALAMO Genuine Flail Parts. P/N 03200432 ALAMO NAME LOGO. P/N 001650 MAVERICK 3/09 © 2009 Alamo Group Inc.
  • Page 43 FML LOGO NAME. P/N 02967592 100H LOGO NAME. P/N 02967595 NAME DECAL P/N 02970885 NAME DECAL P/N 02970896 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-37...
  • Page 44 KEEP AWAY! Sickle Blades are guarded only by remote location. Keep all persons away from cutting Blades to prevent amputation of contacted body parts. P/N 02973496 NAME DECAL P/N 02970888 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-38...
  • Page 45 DANGER! Guard Missing, Do Not Operate. If you see this decal, Do Not Operate the mower until the shield has been replaced. P/N 00756004 LOGO NAME BUZZBAR. P/N 02974998 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-39...
  • Page 46 100 yards of this machine. P/N 02975158 DANGER- Keep away rotating blades. P/N 02975170 WARNING- Disconnect the hydraulic solenoid before preforming service work on tractor or mower. P/N 02975515 MAVERICK 3/09 Safety Section 1-40 © 2009 Alamo Group Inc.
  • Page 47 INSTRUCT- Do not locate hitch post in this area P/N 02975516 INSTRUCT- Pitch Adjust P/N 02975514 Red Reflector. Keep reflectors clean and visible. P/N 1458392 Amber Reflector. Keep reflectors clean and visible. P/N 1458393 MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY Safety Section 1-41...
  • Page 48 SAFETY INSTRUCT - Hydraulic connection P/N 02981987 LOGO NAME MAVERICK P/N 02981815 LOGO NAME MAVERICK ALAMO INDUSTRIAL P/N 02981816 LOGO NAME 24 MAVERICK P/N 02981817 MAVERICK 3/09 Safety Section 1-42 © 2009 Alamo Group Inc.
  • Page 49 SAFETY LOGO NAME 30 MAVERICK P/N 02981818 MAVERICK 3/09 Safety Section 1-43 © 2009 Alamo Group Inc.

  • Page 50: Federal Laws And Regulations

    (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) MAVERICK 3/09 © 2009 Alamo Group Inc. SAFETY This section is not intended as a legal...

  • Page 95: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1 © 2009 Alamo Group Inc.
  • Page 96 Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR INJURY. Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment. MAVERICK 3/09 © 2009 Alamo Group Inc. INTRODUCTION Introduction Section 2-2...
  • Page 97 Throughout this Manual front and rear, left and right are determined by the normal direction of travel, the same as driving an automobile.Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile). MAVERICK 3/09 Introduction Section 2-3 © 2009 Alamo Group Inc.
  • Page 98 NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement. 3. Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual.

  • Page 99: Operation Section

    OPERATION SECTION Operation Section 3-1 © 2009 Alamo Group Inc.

  • Page 100: Operating Instructions

    ALAMO INDUSTRIAL MAVERICK BOOM MOWER OPERATING INSTRUCTIONS Alamo Industrial MAVERICK Booms are manufactured with quality material by skilled workers. The MAVERICK Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications. The boom and heads are equipped with safety warning decals, protective deflectors, shields, and other safety features to provide operator and passerby protection, however, no shielding is 100% accurate.

  • Page 101: Operator Requirements

    MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Drugs and alcohol will affect an operator’s...

  • Page 102: Rops And Seat Belt

    Never operate the Tractor and Mower Unit without an OPS (Operators Protective Structure) or Cab to prevent injury from objects thrown from ground or from overhead trimming. passersby are with in 100 yards. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION (SG-7) Stop mowing if workers or (SBM-9)

  • Page 103: Tractor Lighting And Smv Emblem

    For additional information on properly ballasting the tractor, refer to Alamo Industrial Tractor and Mower Stability Pamphlet P/N #02959010 If the unit is operated on slopes greater than 5°,...

  • Page 104: Getting On And Off The Tractor

    Use hand rails and extra steps when exiting the tractor. Be careful of your step and use extra caution when mud, ice, snow, and other matter has accumulated on the steps and handrails. Never rush or jump off the tractor. OPS-B- 0002 MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION (SG-11) (SG-10)

  • Page 105: Starting The Tractor

    Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION OPS-B- 0003 (SG-23)

  • Page 106: Connecting Attaching Heads To The Boom

    Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION (SG-34) Operation Section 3-8...

  • Page 107: Pre-Operation Inspection And Service

    Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION (SG-15) (SG-21) (SGM-3)

  • Page 108: Tractor Pre-Operation Inspection/Service

    Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION (SG-21) Operation Section 3-10...
  • Page 109 Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Turret Frame Assy. . (SBM-4)
  • Page 110 REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION (SG-20) Hydraulic Hoses...
  • Page 111 Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION (Ops-0001-MISC) (SG-34)
  • Page 112 Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION (SGM-09) Operation Section 3-14...
  • Page 113 Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. stopped and the decks are securely blocked up. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Stay away until all motion has (SFL-2)
  • Page 114 Do not put hands or feet near the cutter bar. Blade contact can result in serious injury. Stay away until all motion has stopped and the mower is securely blocked up. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION (SSM-1) Operation Section 3-16...
  • Page 115 Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Stay away until all motion has...

  • Page 116: Cutting Component Inspection

    Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-18...

  • Page 117: Blade Bolt Inspection

    Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death. Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037 MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-19...
  • Page 118 The Hyd. motor mounting bolts are tight The mower head spindle housing is tight and lubricated Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at...
  • Page 119 The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at...

  • Page 120: Operating The Boom Joystick Control

    Before attempting to operate this equipment, read these instructions completely. If you have any questions concerning safety of operation, contact your dealer or ALAMO INDUSTRIAL. Each joystick control and responding boom action is covered in detail on the following pages. Read...

  • Page 121: Maverick Boom Control System

    Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Figure 2 Figure 3...

  • Page 122: The Mower Head Circuit

    REFERENCE PRODUCT MANUAL FOR MDM DISPLAY. AVAILABLE ON THE INTERNET AT www.iqan.com. VIEWABLE WITH ABOBE ACROBAT READER, AVAILABLE AT www.adobe.com. OPS-B- 0048 MAVERICK 3/09 Operation Section 3-24 © 2009 Alamo Group Inc.
  • Page 123 The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION f r o m t h e “Wait a minute...Save a life!”...

  • Page 124: The Instrumentation

    The filter does not have a bypass, therefore the cutter circuit will be turned off by the electronic network. It will remain inactive until the filter is changed and the back-pressure at the filter is normalized. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-26...

  • Page 125: Operator Interface

    The following steps outline how to successfully page through the menu system to execute operation. Executing Set-up The following representations will outline the steps necessary to execute set-up. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-27...
  • Page 126 Setup is now complete, the boom speed and the head attachment have been chosen. • Select F-1 to activate the Joystick. The boom will not move until the joystick is activated. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-28...
  • Page 127 Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Inadvertent movement of the Tractor or Implement may cause serious injury or death. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION (SG-29) Operation Section 3-29...

  • Page 128: Swing

    Make certain that the Boom swing path is clear of bystanders, powerlines, and obstructions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC) MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-30...

  • Page 129: Lift

    Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION . (SBM-4) Operation Section 3-31...

  • Page 130: Dipper

    Make certain that the Boom swing path is clear of bystanders, powerlines, and obstructions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC) MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-32...

  • Page 131: Telescoping Boom

    Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off the ground. Install weight as needed to keep at least 1500 lb. on the ground under left rear wheel. (Ops-0003-MISC) MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-33...

  • Page 132: Tilt

    Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off the ground. Install weight as needed to keep at least 1500 lb. on the ground under left rear wheel. (Ops-0003-MISC) MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-34...

  • Page 133: Head Swivel

    Make certain that the Boom swing path is clear of bystanders, powerlines, and obstructions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC) MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-35...

  • Page 134: Door

    Pressing the trigger button and pushing the left swivel button opens the door. Pressing the trigger button and pushin the right swivel button closes the door. When the buttons are released, the door will lock in current position. OPS-B- 0038 MAVERICK 3/09 Operation Section 3-36 © 2009 Alamo Group Inc.

  • Page 135: Driving The Tractor And Implement

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-37 (SG-5)

  • Page 136: Starting The Tractor

    Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Determine the maximum (SG-19) Operation Section 3-38...

  • Page 137: Brake And Differential Lock Setting

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-39 (SG-9)

  • Page 138: Driving The Tractor And Boom

    Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation. (SBM-7) MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION . (SBM-4) Operation Section 3-40...

  • Page 139: Operating The Boom Unit And Attached Head

    The blade could throw an object toward the operator causing serious injury or death. Never operate the mower without an Operator Protective Structure. Always were safety glasses and a hard hat. (Ops-0005-MISC) MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION (SGM-1) Operation Section 3-41 protected right side ®...

  • Page 140: Foreign Debris Hazards/Overhead Obstructions

    Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION (SGM-05) Operation Section 3-42...

  • Page 141: Operating Speed And Ground Speed

    Be sure to shut down cutting head at or around idle so that no unnecessary stress is placed on driveline and hydraulic system components. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION OPS-B- 0010 Operation Section 3-43...
  • Page 142 100 yards. Debri tends to fly out at great speed and can injure or even cause death. OPS-B- 0040 MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-44...
  • Page 143 • Two pumps from hand grease gun. • When operating the unit be sure there are no bystanders or animals with in 100 yards of the unit OPS-B- 0043 MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-45...
  • Page 144 Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION (SGM-3) Operation Section 3-46 (SGM-4)

  • Page 145: Shutting Down The Attached Head

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-47 (SG-9)

  • Page 146: Tractor, Boom, And Attached Head Storage

    By using good judgement and following safe transport procedures, the possibility of accidents while moving between locations can be substantially minimized. OPS-U- 0017 MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Children can cause the Implement to shift or fall (SG-25)
  • Page 147 The boom is now in the transport position. To remove the boom from the Boom Rest, pull the Lift back and raise the boom about 6 inches. Then Swing the boom around to the desired position. OPS-B- 0013 MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION (SG-10) BOOM ARM LUG REST...

  • Page 148: Transporting On Public Roadways

    Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020 MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-50...
  • Page 149 Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION (SG-10) (SG-6) Operation Section 3-51...

  • Page 150: Hauling The Tractor And Implement

    OPS-U- 0025 MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-52...
  • Page 151 If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 MAVERICK 3/09 © 2009 Alamo Group Inc. OPERATION Operation Section 3-53...

  • Page 153: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 4-1 © 2009 Alamo Group Inc.

  • Page 154: Lubrication Information

    The driveline powering the hydraulic system may have a universal joint at each end. Check you tractor and locate the grease points on the driveline that is connected from the front engine pulley to the front mounted pump. Grease weekly. MAVERICK 03/09 Maintenance Section 4-2 © 2009 Alamo Group Inc.
  • Page 155 Fill with NLGI EP#2 Grease. If possible, it is best to check the spindle oil level after the machine has been operated. This will allow the oil to flow easier. MAVERICK 03/09 Maintenance Section 4-3 © 2009 Alamo Group Inc.

  • Page 156: Hydraulic Oil, Filters, And Components

    Upon repair or scheduled service remember to wipe areas clear of debris or dirt to avoid the introduction of contamination into the hydraulic system. Check hydraulic fluid level daily and fill with hydraulic fluid suitable for your operating conditions, as shown below. MAVERICK 03/09 Maintenance Section 4-4 © 2009 Alamo Group Inc.

  • Page 157: Blades

    Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personnel. When replacing blades, take care to replace the blade bolts, nuts, and washers. MAVERICK 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 4-5...

  • Page 158: Hardware

    Also remember that any other protectant must be compatible with hydraulic fluid. Alamo Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting. If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting, the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial.

  • Page 159: Proper Torque For Fasteners

    NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. MAVERICK 03/09 Maintenance Section 4-7 © 2009 Alamo Group Inc.

  • Page 160: Service Of Spindle Housing (Figure Mnt-0006)

    When rebuilding the spindle housing assembly, always replace the locknuts, lockwasher, and seal. INSPECTION: Bearing and cups: Inspect bearings and bearing cups for nicks, pitting, discoloration and wear. If any exist, replace bearing and bearing cup. MAVERICK 03/09 Maintenance Section 4-8 © 2009 Alamo Group Inc.
  • Page 161 Before installing the spindle (with the bearing pressed on it), lubricate the rubber portion of the seal. This will reduce the chance of the Seal being torn by the installation of the spindle and is a necessary step when setting the rolling Torque. MAVERICK 03/09 Maintenance Section 4-9 © 2009 Alamo Group Inc.
  • Page 162 100 ft-lbs. Bend the tang of the lockwasher to fit into one of the grooves of the top nut. Install vent plug (8) and Grease Fitting (9). Fill spindle assembly with NLGI EP#2 Grease (Approx 22 oz.) MAVERICK 03/09 Maintenance Section 4-10 © 2009 Alamo Group Inc.

  • Page 163: Start Up Procedure

    Cylinders and Hoses, it goes into the Hydraulic Tank and reduces the oil level. Check your Tractors Operators Manual for the proper level and type of oil to be used. MAVERICK 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 4-11...

  • Page 164: Timber Cat Head

    Continuous operation in this mode will cause premature component failure and hydraulic oil overheat. Once proper adjustment has been achieved, tighten the jam nuts (Item 1) and replace cover. MAVERICK 03/09 Maintenance Section 4-12 © 2009 Alamo Group Inc.

  • Page 165: Buzzbar Head

    Grease each spindle with one pump of high quality lithium grease weekly. More than one pump is unnecessary and will cause extra grease to spill from the relief. Grease fittings are located in front of the machine, just above the blades. MAVERICK 03/09 Maintenance Section 4-13 © 2009 Alamo Group Inc.
  • Page 166 Once the belts begin to tighten, small adjustments will produce large changes in tension. Belts should be tensioned 15-20 lbs of force for 5/16 inches deflection. Tighten nuts on studs and jam nut to hold tension. MAVERICK 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 4-14...

  • Page 167: Flail Axe Head

    8 to 12 lb. Belt Deflection Force at 7/16" deflection. Inspect belts and recheck belt tension periodically to maintain an 8 to 12 lb. Belt Deflection Force at 7/16" deflection. MAVERICK 03/09 Maintenance Section 4-15 © 2009 Alamo Group Inc.

  • Page 168: Grass Flail Head

    1/4”. Then, tighten the locknut, recheck the belt tension, and replace the belt cover. IMPORTANT: Do not overtighten belt as this may cause premature failure of the rotor shaft and motor bear- ings. MAVERICK 03/09 Maintenance Section 4-16 © 2009 Alamo Group Inc.
  • Page 169 Adjust motor up as needed to provide ample clear- ance between the top of flex coupling and the motor. Bring angle brackets up to motor mount plate and tighten the bolts. MAVERICK 03/09 Maintenance Section 4-17 © 2009 Alamo Group Inc.
  • Page 170 Check sheave alignment and runout (wobble). Continue careful alternate and progressive tightening of cap screws to 10 FT-LB. Maximum torque should be achieved on each individual bolt only two times. MAVERICK 03/09 Maintenance Section 4-18 © 2009 Alamo Group Inc.

  • Page 171: General Information On Flail Mower Vibration

    - the drive portion of the mower is running smoothly - then the vibration is probably coming from the cutter shaft (it could be a pulley out of balance or a faulty belt with a varying cross section, but this is not likely). MAVERICK 03/09 Maintenance Section 4-19 © 2009 Alamo Group Inc.
  • Page 172 An assembled spindle housing is quite heavy. Use a hoist or get help to handle them safely. Lift carefully and properly using your legs to lift - NOT YOUR BACK. MAVERICK 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 4-20...

  • Page 173: Spindle Service Procedure 02960553B And 02960553C

    Remove the seal and bearing. A punch or similar tool can be used to remove the bearing cups from the housing if the cups are not to be re-used. MAVERICK 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 4-21...

  • Page 174: Cleaning

    4 turn. Place a soft, clean cloth over the top of the spindle assembly. Place an aluminum block over the end of the spindle shaft and strike the block with a hammer to loosen the bearing. MAVERICK 03/09 © 2009 Alamo Group Inc. MAINTENANCE Maintenance Section 4-22...
  • Page 175 11. Remove the cloth, being careful not to allow any contamination into the spindle. Tighten the nut until a rolling torque of 16-21 inch-pounds is reached. (If the seal was not lubricated, add 10 inch-pounds). 12. Stake the nut with a blunt, round nosed punch. Do not tear the nut. 13.
  • Page 176 LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
  • Page 177 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
  • Page 178 P/N 02981992C MAVERICK - SOM 3/09 Printed in USA...

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