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Alamo FC-0002 Operator's Manual

Boom arm mower
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BOOM ARM MOWER
Published 12/08
Part No. 02986950C
OPERATOR'S MANUAL
®
ALAMO INDUSTRIAL
1502 E. Walnut
Seguin, Texas 78155
830-372-3551
Email: parts@alamo-industrial.com
©2008 Alamo Group Inc.
$0.00

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  • Page 1 BOOM ARM MOWER Published 12/08 Part No. 02986950C OPERATOR’S MANUAL ® ALAMO INDUSTRIAL 1502 E. Walnut Seguin, Texas 78155 830-372-3551 Email: parts@alamo-industrial.com ©2008 Alamo Group Inc. $0.00...
  • Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci- dents.

  • Page 3: Table Of Contents

    Foreign Debris Hazards/Overhead Obstructions ... 3-35 Operating Speed and Ground Speed ... 3-36 Operating the Attached Mower Heads ... 3-37 Shutting Down the Attached Head ... 3-41 TRACTOR, BOOM, AND ATTACHED HEAD STORAGE ... 3-42 Alamo Industrial is a Registered Trademark of Alamo Group Inc.
  • Page 4 FLAIL AXE HEAD ... 4-15 Grass Flail Head ... 4-16 General Information on Flail Mower Vibration... 4-19 SPINDLE SERVICE PROCEDURE 02960553B and 02960553C ... 4-21 CLEANING... 4-22 INSPECTION ... 4-22 ASSEMBLY... 4-22 Alamo Industrial is a Registered Trademark of Alamo Group Inc.

  • Page 5: Safety Section

    SAFETY SECTION Safety Section 1-1 ©2008 Alamo Group Inc.

  • Page 6: General Safety Instructions And Practices

    Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY (SG-2) (SG-3) (SG-30)

  • Page 7: Operator Safety Instructions And Practices

    KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death. SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY (SG-31) Never allow inexperienced or untrained personnel to (SG-16)
  • Page 8 The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY Children can cause the Implement to shift or fall (SG-25) Drugs and alcohol will affect an operator’s...

  • Page 9: Connecting & Disconnecting Implement Safety Instructions & Practices

    Inadvertent contact with the boom controls could allow a component to fall. A sudden or inadvertent fall by any of these components could cause serious injury or even death. (SBM-23) SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY Stay away until all motion has (SFL-2) (SGM-9)

  • Page 10: Equipment Operation Safety Instructions And Practices

    Do not back up this implement when the boom or mower head is extended. Backing could damage the machine or its components. SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY Be careful when operating or transporting this (S3PT-12) .
  • Page 11 Mower drivetrain, spread cut material better, eliminatestreaking, and make the final cut more uniform.) SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY Shut down PTO and the Tractor Do not operate the mower until the...
  • Page 12 Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY (SG-7) (SG-10) (SG-11)
  • Page 13 If you are unable to clearly see these type of items discontinue mowing. SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY Wear oil impenetrable gloves, safety (SG-23)
  • Page 14 Never mow an area that you have not inspected and removed debris or foreign material. (SGM-8) Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY (SGM-2) Inspect the area before (SGM-5) (SGM-7)

  • Page 15: Maintenance And Service Safety Instructions And Practices

    Implement. Never work on the Implement with the tractor PTO driveline connected and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY (SPU-3) (S3PT-8)
  • Page 16 Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY Tractor engine must be stopped (SBM-12a) DO NOT approach the...
  • Page 17 DO NOT weld or repair rotating mower components. Welds and other repairs may cause severe vibration and/or component failure resulting in part being thrown from the mower causing serious bodily injury. See your Authorized Dealer for proper repairs. SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY (SG-20) (SG-21)

  • Page 18: Transporting Safety Instructions And Practices

    Alamo Industrial mowers use balanced and matched system components for blade carriers, blades, cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and tested to Alamo Industrial specifications. specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present a safety hazard.
  • Page 19 Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death. (STI-10) SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY (SBM-21) (SG-6) Determine the maximum...

  • Page 20: Concluding Safety Instructions And Practices

    Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY Safety Section 1-16...

  • Page 21: Decal Location

    NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
  • Page 22 Watch Your Step (Level w/ Top Wgt Cover on Rear Frm Tube) Do Not Over speed Engine (Cab Window or Fender) ALAMO (4 x 5) (Left Hood of Tractor) ALAMO (7.26 x 7.5) (Front of Step Riser) Boom Safety Decal Booklet (Inside Cab)
  • Page 23 02985242 02985243 00757139 00757140 02958241 02967668 02925100 02967827 02967867 2738332 2738333 02962764 TB1011 24028 D138 22839 D375 SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY QTY. LEVEL LOGO LOGO DANGER DANGER IMPORTANT DANGER DANGER REFLECT REFLECT WARNING WARNING WARNING INSTRUCT CAUTION...
  • Page 24 ITEM PART NO. 002369 02965141 02967668 02967867 00725739 00758194 02925100 000108 000678 00757139 02970887 02979551 SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY QTY. TYPE DANGER DANGER DANGER DANGER WARNING WARNING IMPORTANT INSTRUCT INSTRUCT LOGO LOGO NAME LOGO Safety Section 1-20...
  • Page 25 ITEM PART NO. 002369 02967668 02965141 00725739 00758194 02925100 000108 000678 00757139 02970885 02970896 02970886 SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY QTY. TYPE DANGER DANGER DANGER WARNING WARNING IMPORTANT INSTRUCT INSTRUCT LOGO WIDTH WIDTH NAME S/N PLT Safety Section 1-21...
  • Page 26 SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY QTY. DESCRIPTION TIMBER CAT 5’ TIMBER CAT 7’ Decal - Alamo TK Logo Decal - Timber Cat Decal - Alamo Logo Keep Away - Amputation Decal - Grease Fitting Inside Safety Section 1-22...
  • Page 27 ©2008 Alamo Group Inc. SAFETY QTY. DESCRIPTION Danger - Multi Hazard Warning - Oil Leak Warning - Use/Repair Guards Important - Replacement Parts Logo - Alamo TK Product Logo - Boom Ditcher Logo - Ditcher S/N Plate Metal Tacks Safety Section 1-23...
  • Page 28 02925100 02958241 02962764 00756004 02965262 02967827 00757139 02974998 D138 02975158 02975170 02975515 02975516 02975514 1458392 1458393 02961134 SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY QTY. TYPE WARNING WARNING DANGER CAUTION DANGER DANGER DANGER DANGER DANGER LOGO LOGO DECAL WARNING DANGER...
  • Page 29 ITEM PART NO. 02987466 02987467 02987468 02962764 02981987 SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY QTY. DESCRIPTION Boom Assy LOGO Samurai Boom Length 18’ LOGO Samurai Boom Length 22’ LOGO Samurai Boom Length 25’ Pinch Points Hose Connection Safety Section 1-25...

  • Page 30: Decal Description

    P/N 002369 DANGER! - Multi-Hazard Boom. Take precautions while transporting and operating Boom Unit. P/N 02958241 CAUTION! Watch your step. P/N 03200285 SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY Safety Section 1-26...
  • Page 31 P/N 02965093 NAME LOGO - Alamo Industrial P/N 02960766 ALAMO NAME LOGO. P/N 001650 Peligro Translation, If you do not know how to read English, please find someone who knows how to read English.
  • Page 32 Stay clear to prevent being scalded with hot oil which may cause serious injury to eyes, face and exposed skin. P/N 02971123 INSTRUCT - Service hydraulic system with AW ISO VG 100 hydraulic oil. P/N 02979473 SAMURAI 12/08 Safety Section 1-28 ©2008 Alamo Group Inc.
  • Page 33 DO NOT transport or operate without the SMV. Provided by Tractor Manufacturer. Replace if missing on tractor. P/N 03200347 WARNING! Pinch Points P/N 02962764 INSTRUCT - Hydraulic connection P/N 02981987 SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY If the manual is Safety Section 1-29...
  • Page 34 P/N 00769736 DANGER! Keep Away Thrown Objects. Inspect the area before mowing and remove foreign material that could become mower thrown objects. P/N 00769737 IMPORTANT - Use only Genuine Alamo Industrial replacement parts. P/N 02925100 SAMURAI 12/08 ©2008 Alamo Group Inc.
  • Page 35 DANGER! - Multi Hazard - Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area. P/N 02967867 Name LOGO - Alamo Industrial P/N 00757140 NAME DECAL P/N 02970889 Red Reflectors...
  • Page 36 Yellow Reflectors P/N 2738333 Name LOGO - Alamo Industrial P/N 02979551 WARNING! - Cutting while Flail Head is raised off ground will allow high-speed Flail Blades to throw cuttings at high speed for a considerable distance. Thrown objects can cause serious bodily injury.
  • Page 37 V-Belt and Pulley. P/N 00758194 Instructions to properly lubricate and check mower for potential problems prior to operation. P/N 000108 Information that Grease Fitting is present and must apply grease. P/N 000678 SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY Safety Section 1-33...
  • Page 38 Always use paper or cardboard. P/N 00756059 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 IMPORTANT - Use ALAMO Genuine Flail Parts. P/N 03200432 SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY Safety Section 1-34...
  • Page 39 NAME DECAL P/N 02970885 NAME DECAL P/N 02970896 NAME DECAL P/N 02970886 NAME LOGO P/N 02971931 SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY Safety Section 1-35...
  • Page 40 Blades to prevent amputation of contacted body parts. P/N 02973496 NAME DECAL P/N 02970888 WARNING- Debris from rotor can cause property damage and serious injury to bystanders. P/N 999204 LOGO NAME BUZZBAR. P/N 02974998 SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY Safety Section 1-36...
  • Page 41 100 yards of this machine. P/N 02975158 DANGER- Keep away rotating blades. P/N 02975170 WARNING- Disconnect the hydraulic solenoid before preforming service work on tractor or mower. P/N 02975515 SAMURAI 12/08 Safety Section 1-37 ©2008 Alamo Group Inc.
  • Page 42 INSTRUCT- Do not locate hitch post in this area P/N 02975516 INSTRUCT- Pitch Adjust P/N 02975514 Red Reflector. Keep reflectors clean and visible. P/N 1458392 Amber Reflector. Keep reflectors clean and visible. P/N 1458393 SAMURAI 12/08 Safety Section 1-38 ©2008 Alamo Group Inc.
  • Page 43 NAME LOGO - SAMURAI 18’ P/N 02987466 NAME LOGO - SAMURAI 22’ P/N 02987467 NAME LOGO - SAMURAI 25’ P/N 02987468 SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY Safety Section 1-39...

  • Page 44: Federal Laws And Regulations

    (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) SAMURAI 12/08 ©2008 Alamo Group Inc. SAFETY This section is not intended as a legal...

  • Page 45: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1 ©2008 Alamo Group Inc.
  • Page 46 Identifies special instructions or procedures that, if not strictly observed, could result in damage to, or destruction of the machine, attachments or the environment. NOTE: Identifies points of particular interest for more efficient and convenient operation or repair. SAMURAI 12/08 ©2008 Alamo Group Inc. INTRODUCTION Introduction Section 2-2...
  • Page 47 Throughout this Manual front and rear, left and right are determined by the normal direction of travel, the same as driving an automobile.Front and rear, and left and right are determined by the normal direction of travel (the same as on your automobile). SAMURAI 12/08 Introduction Section 2-3 ©2008 Alamo Group Inc.
  • Page 48 NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement. 3. Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual.

  • Page 49: Operation Section

    OPERATION SECTION Operation Section 3-1 ©2008 Alamo Group Inc.
  • Page 50 ALAMO INDUSTRIAL SAMURAI BOOM MOWER OPERATING INSTRUCTIONS Alamo Industrial SAMURAI Booms are manufactured with quality material by skilled workers. The SAMURAI Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications.

  • Page 51: Operator Requirements

    SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Drugs and alcohol will affect an operator’s Before operating the Tractor or...

  • Page 52: Tractor Requirements

    ROPS and operator protective safety cage that provides protection to the right and above the operator seat. DO NOT remove the ROPS from non-cab tractors to equip a safety cage. OPS-B- 0001 SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION (SG-7) Operation Section 3-4...

  • Page 53: Tractor Lighting And Smv Emblem

    Most tractor’s have different settings for operating and transporting lighting. Refer to the tractor operator’s manual for using the tractor’s light switch and operating the turn signals. OPS-B- 0017 SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Stop mowing if workers or (SBM-9) Operation Section 3-5...

  • Page 54: Tractor Ballast

    For additional information on properly ballasting the tractor, refer to Alamo Industrial Tractor and Mower Stability Pamphlet P/N #02959010 If the unit is operated on slopes greater than 5°,...

  • Page 55: Boarding The Tractor

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION (SG-11) (SG-10)

  • Page 56: Starting The Tractor

    Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION OPS-B- 0003 (SG-23)

  • Page 57: Connecting Attaching Heads To The Boom

    Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION (SG-34) Operation Section 3-9...

  • Page 58: Pre-Operation Inspection And Service

    Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Wear oil impenetrable gloves, safety (SG-15)

  • Page 59: Tractor Pre-Operation Inspection/Service

    Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION The following (SG-21)
  • Page 60 Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION . (SBM-4) Operation Section 3-12...
  • Page 61 REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION (SG-20) Wear oil impenetrable gloves, safety...
  • Page 62 Relieve hydraulic pressure before performing maintenance or repairs. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION (Ops-0001-MISC) (SG-34)
  • Page 63 Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION (SGM-9) Operation Section 3-15...
  • Page 64 Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. stopped and the decks are securely blocked up. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Stay away until all motion has (SFL-2)
  • Page 65 Do not put hands or feet near the cutter bar. Blade contact can result in serious injury. Stay away until all motion has stopped and the mower is securely blocked up. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION (SSM-1) Operation Section 3-17...
  • Page 66 Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Stay away until all motion has...
  • Page 67 There are no cracks or holes in mower deck The Hyd. motor mounting bolts are tight The mower head spindle housing is tight and lubricated Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at...
  • Page 68 The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at...

  • Page 69: Cutting Component Inspection

    Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Operation Section 3-21...

  • Page 70: Blade Bolt Inspection

    Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death. Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037 SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Operation Section 3-22...

  • Page 71: Operating The Boom Joystick Control

    Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you. Implement may cause serious injury or death. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Inadvertent movement of the Tractor or (SG-29)

  • Page 72: Mower Head Power

    To stop the motor on the mower head, lower the Tractor engine speed and push the Motor Switch IN to the STOP position. The mower will come to a complete stop in approximately 15 seconds. OPS-B- 0031_A SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Operation Section 3-24...

  • Page 73: Swing

    Make certain that the Boom swing path is clear of bystanders, powerlines, and obstructions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC) SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Operation Section 3-25...

  • Page 74: Lift

    Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION . (SBM-4) Operation Section 3-26...

  • Page 75: Dipper

    Make certain that the Boom swing path is clear of bystanders, powerlines, and obstructions to prevent injury, electrocution, and possible machine damage. Swing Boom SLOWLY AND CAREFULLY. Avoid sudden starting and stopping. (Ops-0002-MISC) SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Operation Section 3-27...

  • Page 76: Tilt

    Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off the ground. Install weight as needed to keep at least 1500 lb. on the ground under left rear wheel. (Ops-0003-MISC) SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Operation Section 3-28...

  • Page 77: Door

    The two upper thumb buttons on the panel at the top of the joystick actuates the door cylinders. Pushing the left button opens the door. Pushing the right button closes the door. When the buttons are released, the door will lock in current position. OPS-B- 0038_C SAMURAI 12/08 Operation Section 3-29 ©2008 Alamo Group Inc.

  • Page 78: Driving The Tractor And Implement

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Never allow inexperienced or untrained personnel to Operation Section 3-30...

  • Page 79: Starting The Tractor

    Ensure the 3-point control lever is in the lowered position and the PTO is disengaged before starting the tractor. OPS-U-0033 SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Determine the maximum (SG-19) Operation Section 3-31...

  • Page 80: Brake And Differential Lock Setting

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION LOCKED MOST...

  • Page 81: Driving The Tractor And Boom

    Never allow the Mower head or boom within 10 feet of any power line. When working close to overhead power lines consult your electric company for a safe code of operation. (SBM-7) SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION . (SBM-4) Operation Section 3-33...

  • Page 82: Operating The Boom Unit And Attached Head

    The blade could throw an object toward the operator causing serious injury or death. Never operate the mower without an Operator Protective Structure. Always were safety glasses and a hard hat. (Ops-0005-MISC) SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION (SGM-1) Check to make sure there are no...

  • Page 83: Foreign Debris Hazards/Overhead Obstructions

    Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Inspect the area before (SGM-5)

  • Page 84: Operating Speed And Ground Speed

    Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION (SBM-1) (SGM-7)

  • Page 85: Operating The Attached Mower Heads

    When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards. Debri tends to fly out at great speed and can injure or even cause death. OPS-B- 0039 SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION OPS-B- 0010 (SGM-2)
  • Page 86 Debri tends to fly out at great speed and can injure or even cause death. • Operate tractor in lowest gear to allow shredder time to mulch limbs. OPS-B- 0041 SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Operation Section 3-38...
  • Page 87 Grease bearings of saw blade spindles daily. • Two pumps from hand grease gun. • When operating the unit be sure there are no bystanders or animals with in 100 yards of the unit OPS-B- 0043 SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Operation Section 3-39...
  • Page 88 Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Recommended! (SGM-3)

  • Page 89: Shutting Down The Attached Head

    Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION (SGM-6) Operation Section 3-41...

  • Page 90: Tractor, Boom, And Attached Head Storage

    By using good judgement and following safe transport procedures, the possibility of accidents while moving between locations can be substantially minimized. OPS-U- 0017 SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Children can cause the Implement to shift or fall (SG-25)
  • Page 91 Boom Rest, pull the Lift back and raise the boom about 6 inches. Then Swing the boom around to the desired position. OPS-B- 0013_A SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION (SG-10) Operation Section 3-43...

  • Page 92: Transporting On Public Roadways

    Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020 Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION Locking the wheels brake...
  • Page 93 (SBM-8) Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION (SG-6) roads, have (SG-10)

  • Page 94: Hauling The Tractor And Implement

    Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through. OPS-U- 0024 SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION (SG-6) Operation Section 3-46...
  • Page 95 If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 SAMURAI 12/08 ©2008 Alamo Group Inc. OPERATION against Operation Section 3-47...

  • Page 96: Troubleshooting Guide

    The factory does not warrant these parts to any extent other than in normal use in grass, weeds, brush, small bushes, and small trees which the unit is designed to cut. SAMURAI 12/08 Operation Section 3-48 ©2008 Alamo Group Inc.

  • Page 97: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 4-1 ©2008 Alamo Group Inc.

  • Page 98: Lubrication Information

    The Spindle Housing on the Samurai Mower head should be serviced daily (every eight hours of operation) to achieve the best operation and the longest life. Fill with NLGI EP#2 Grease. SAMURAI 12/08 Maintenance Section 4-2 ©2008 Alamo Group Inc.

  • Page 99: Hydraulic Oil, Filters, And Components

    Position the head vertical as shown in Figure MntP-B-0002. Remove the breather/check plug from the square portion of the spindle housing. Remove the fill plug and fill with NLGI 000 grease (Alamo P/N 00765444) until it comes out of the breather/check hole in the square portion of the spindle housing. See Figure MntP-B- 0003.

  • Page 100: Blades

    Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personnel. When replacing blades, take care to replace the blade bolts, nuts, and washers. SAMURAI 12/08 ©2008 Alamo Group Inc. MAINTENANCE Maintenance Section 4-4...

  • Page 101: Hardware

    An assembled spindle housing is quite heavy. Use a hoist or get help to handle them safely. Lift carefully and properly using your legs to lift - NOT YOUR BACK. SAMURAI 12/08 ©2008 Alamo Group Inc. MAINTENANCE Maintenance Section 4-5...

  • Page 102: Proper Torque For Fasteners

    NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. SAMURAI 12/08 Maintenance Section 4-6 ©2008 Alamo Group Inc.

  • Page 103: Service Of Spindle Housing (Figure Mnt-0006)

    When rebuilding the spindle housing assembly, always replace the locknuts, lockwasher, and seal. INSPECTION: Bearing and cups: Inspect bearings and bearing cups for nicks, pitting, discoloration and wear. If any exist, replace bearing and bearing cup. SAMURAI 12/08 Maintenance Section 4-7 ©2008 Alamo Group Inc.
  • Page 104 Press the Lower Cone (3) on the spindle shaft (1) use the proper tool when pressing the bearing onto the shaft, driving against the inner race and not the rollers or cage. Any damage to the bearing will cause premature failures of the bearing and spindle assembly. SAMURAI 12/08 Maintenance Section 4-8 ©2008 Alamo Group Inc.
  • Page 105 100 ft-lbs. Bend the tang of the lockwasher to fit into one of the grooves of the top nut. Install vent plug (8) and Grease Fitting (9). Fill spindle assembly with NLGI EP#2 Grease (Approx 22 oz.). SAMURAI 12/08 Maintenance Section 4-9 ©2008 Alamo Group Inc.

  • Page 106: Start Up Procedure

    Cylinders and Hoses, it goes into the Hydraulic Tank and reduces the oil level. Check your Tractors Operators Manual for the proper level and type of oil to be used. SAMURAI 12/08 ©2008 Alamo Group Inc. MAINTENANCE Maintenance Section 4-10...

  • Page 107: Timber Cat Head

    Continuous operation in this mode will cause premature component failure and hydraulic oil overheat. Once proper adjustment has been achieved, tighten the jam nuts (Item 1) and replace cover. SAMURAI 12/08 Maintenance Section 4-11 ©2008 Alamo Group Inc.

  • Page 108: Buzzbar Head

    Grease each spindle with one pump of high quality lithium grease weekly. More than one pump is unnecessary and will cause extra grease to spill from the relief. Grease fittings are located in front of the machine, just above the blades. SAMURAI 12/08 Maintenance Section 4-12 ©2008 Alamo Group Inc.
  • Page 109 Once the belts begin to tighten, small adjustments will produce large changes in tension. Belts should be tensioned 15-20 lbs of force for 5/16 inches deflection. Tighten nuts on studs and jam nut to hold tension. SAMURAI 12/08 ©2008 Alamo Group Inc. MAINTENANCE Maintenance Section 4-13...
  • Page 110 Never use power tools to tighten belt. Once the belts begin to tighten, small adjustments will produce large changes in belt tension. Too much tension can cause premature bearing, sheave, and belt damage. SAMURAI 12/08 Maintenance Section 4-14 ©2008 Alamo Group Inc.

  • Page 111: Flail Axe Head

    8 to 12 lb. Belt Deflection Force at 7/16" deflection. Inspect belts and recheck belt tension periodically to maintain an 8 to 12 lb. Belt Deflection Force at 7/16" deflection. SAMURAI 12/08 Maintenance Section 4-15 ©2008 Alamo Group Inc.

  • Page 112: Grass Flail Head

    1/4”. Then, tighten the locknut, recheck the belt tension, and replace the belt cover. IMPORTANT: Do not overtighten belt as this may cause premature failure of the rotor shaft and motor bearings. SAMURAI 12/08 Maintenance Section 4-16 ©2008 Alamo Group Inc.
  • Page 113 "find its center." Adjust motor up as needed to provide ample clearance between the top of flex coupling and the motor. Bring angle brackets up to motor mount plate and tighten the bolts. SAMURAI 12/08 Maintenance Section 4-17 ©2008 Alamo Group Inc.
  • Page 114 Carefully tighten cap screws alternately and progressively until tapers are seated (about 5 FT-LB). Check sheave alignment and runout (wobble). Continue careful alternate and progressive tightening of cap screws to 10 FT-LB. Maximum torque should be achieved on each individual bolt only two times. SAMURAI 12/08 Maintenance Section 4-18 ©2008 Alamo Group Inc.

  • Page 115: General Information On Flail Mower Vibration

    - the drive portion of the mower is running smoothly - then the vibration is probably coming from the cutter shaft (it could be a pulley out of balance or a faulty belt with a varying cross section, but this is not likely). SAMURAI 12/08 Maintenance Section 4-19 ©2008 Alamo Group Inc.
  • Page 116 An assembled spindle housing is quite heavy. Use a hoist or get help to handle them safely. Lift carefully and properly using your legs to lift - NOT YOUR BACK. SAMURAI 12/08 ©2008 Alamo Group Inc. MAINTENANCE Maintenance Section 4-20...

  • Page 117: Spindle Service Procedure 02960553B And 02960553C

    Remove the seal retaining ring from the housing using a flat screwdriver or similar tool. Remove the seal and bearing. A punch or similar tool can be used to remove the bearing cups from the housing if the cups are not to be re-used. SAMURAI 12/08 ©2008 Alamo Group Inc. MAINTENANCE Maintenance Section 4-21...

  • Page 118: Cleaning

    1/4 turn. Place a soft, clean cloth over the top of the spindle assembly. Place an aluminum block over the end of the spindle shaft and strike the block with a hammer to loosen the bearing. SAMURAI 12/08 ©2008 Alamo Group Inc. MAINTENANCE Maintenance Section 4-22...
  • Page 119 Install spindle in mower deck and assemble in reverse order. Torque the blade bar or pan bolts to 400 ft-lbs. Torque motor to spindle bolts to 85 ft-lbs. Torque spindle to deck bolts at 175 ft-lbs. SAMURAI 12/08 ©2008 Alamo Group Inc. MAINTENANCE Maintenance Section 4-23...
  • Page 120 LIMITED WARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
  • Page 121 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
  • Page 122 SAMURAI BOOM- SOM- 12/08 P/N 02986950C Printed U.S.A...

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