ABB S800 I/O User Manual

Fieldbus communication interface for advant fieldbus 100

Hide thumbs Also See for S800 I/O:

Manual (176 pages)

User manual (150 pages)

Manual (128 pages)

Table Of Contents

Table of Contents

Quick Links

Summary of Contents for ABB S800 I/O

Page 1 S800 I/O for Advant Fieldbus 100 User’s Guide 3BSE 020 925R101...
Page 2 In no event shall ABB Automation Products AB be liable for direct, indirect, special, incidental, or consequential damages of any nature or kind arising from the use of this document, nor shall ABB Automation Products AB be liable for incidental or consequential damages arising from use of any software or hardware described in this document.
Page 3: Table Of Contents
Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr UhiyrÃ‚sÃ8‚‡r‡† U67G@ÃPAÃ8PIU@IUT 8uhƒ‡r…Ã ÃÃD‡…‚qˆp‡v‚ About This Book ....................2 Product Overview....................3 1.2.1 Product Scope..................4 1.2.1.1 CI810/CI810A Fieldbus Communications Interface..4 1.2.1.2 CI820 Fieldbus Communications Interface....7 1.2.1.3 TB815 Interconnection Unit.........10 Related Documentation ..................14 Terminology ......................15 8uhƒ‡r…Ã!ÃÃD†‡hyyh‡v‚ 8uhƒ‡r…Ã"ÃÃ8‚svtˆ…h‡v‚ Before You Start ....................19 3.1.1 CI810/CI820 FCI ................19 3.1.1.1...
Page 4 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr UhiyrÃ‚sÃ8‚‡r‡† 8PIU@IUTÃp‚‡vˆrq 8uhƒ‡r…Ã#ÃÃPƒr…h‡v‚ Operating Overview..................... 35 Getting Started ..................... 35 4.2.1 FCI Functionality on Advant Fieldbus 100 ........35 4.2.1.1 Module Configuration and Supervision ....... 36 4.2.1.2 Signal Conditioning ............. 36 4.2.1.3 Dynamic Data Transfer ..........37 4.2.2 I/O Module Functionality ..............
Page 5 Advant Fieldbus 100 (AF 100), PROFIBUS-DP or directly. The S800 I/O provides easy installation of the I/O modules and process cabling. It is highly modularized and flexible so that I/O modules can be combined to suit many applications.The S800 I/O can be mounted in many configurations to fit most...
Page 6 Fieldbus 100. It provides instructions for site planning and installation, start-up and shutdown procedures, and information regarding capacity and performance. This book is not intended to be the sole source of instruction for the S800 I/O system. This chapter provides introductory and background information including guidelines how to find information in the manual related documentation and a product and functional overview.
Page 7 ABB Automation University. ! Q…‚qˆp‡ÃP‰r…‰vr The S800 I/O provides easy installation of the I/O modules and process cabling. It is highly modularized and flexible so that the I/O modules can be combined to suit many applications.
Page 8: Ci810/Ci810A Fieldbus Communications Interface
An I/O Station can consist of the FCI module, ModuleBus Modems and the I/O modules. The FCI is the bus-master on the S800 I/O ModuleBus and communicates with the S800 I/O modules. It is a pure “slave station” on the AF 100 which is controlled by a master station.
Page 9 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã ! Q…‚qˆp‡ÃTp‚ƒr Figure 1-2 shows the FCI module. LED Status Indicators Fuse Cover ModuleBus DIN Rail Interface Connector SERVICE STN. ADDR. Address x 10 Switch #1 (Address 04 shown) Address Switch #2 CI810 Service Port Label SWX.X/Y AF100 Tx Rx software...
Page 10 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã D‡…‚qˆp‡v‚ The FCI communicates with the Advant Controller, ModuleBus Modems and the I/O The FCI handles the I/O modules operations such as read and write data, modules. read status and configuration of modules and channels. The FCI has a connector for the TB810/TB811 Optical ModuleBus Port.
Page 11: Ci820 Fieldbus Communications Interface
79. Redundant FCIs of a station must be set to the same address. The FCI is the bus-master on the S800 I/O ModuleBus and communicates with the S800 I/O modules. It is a pure “slave station” on the Advant Fieldbus 100 which is controlled by a master station.
Page 12 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã D‡…‚qˆp‡v‚ Figure 1-4 shows the CI820 FCI module. Electrical ModuleBus LED Status Interface Connector to Indicators TB815 Interconnect Module Electrical ModuleBus Interface Connector to TB815 Interconnect Module DIN Rail STN. ADDR. Address x 10 Switch #1 (Address 04 shown) Address Switch #2...
Page 13: Tb815 Interconnection Unit
Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã ! Q…‚qˆp‡ÃTp‚ƒr The FCI communicates with the Advant Controller, and the I/O modules. The FCI handles the I/O module operations such as read and write data, read status and configuration of modules and channels. The CI820 FCI has an electrical ModuleBus connector that plugs into the TB815 Interconnection Unit.
Page 14 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã D‡…‚qˆp‡v‚ 122 mm (4.8”) 58 mm (3.3”) STN. ADDR. x 10 CI820 AF100 L+ L+ Avtˆ…r $ 8D'!ÃA8DÃ9v€r†v‚† ! " U7' $ÃD‡r…p‚rp‡v‚ÃVv‡ The TB815 Interconnection Unit is used with redundant CI820 FCIs to provide an interface to the ModuleBus (electrical and optical) and service port connections. All signals between the redundant FCIs such as AF 100 signals and control signals are routed through the TB815 and it also provides the termination of the electrical ModuleBus.
Page 15 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã ! Q…‚qˆp‡ÃTp‚ƒr The TB815 has a connector for the optional TB810/TB811 Optical ModuleBus Port extension. Figure 1-6 shows the layout of the TB815 Interconnection Unit. Electrical ModuleBus Electrical ModuleBus Connection to FCI #1 Connection to FCI #2 SERVICE SERVICE Electrical ModuleBus...
Page 16 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã D‡…‚qˆp‡v‚ 38 mm (1.5”) 58 mm (3.3”) SERVICE SERVICE TB815 Avtˆ…r & U7' $ÃD‡r…p‚rp‡v‚ÃVv‡Ã9v€r†v‚† 3BSE 020 925R101...
Page 17 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã ! Q…‚qˆp‡ÃTp‚ƒr Figure 1-8 shows the TB815 configured with two CI820 FCIs for redundant operation. SERVICE SERVICE STN. ADDR STN. ADDR x 10 x 10 CI820 TB815 CI820 SWX.X/Y SWX.X/Y L+ L+ L+ L+ AF100 AF100 Avtˆ…r ' Srqˆqh‡Ã8D'!ÃA8D†ÃhqÃU7' $ÃD‡r…p‚rp‡v‚ÃVv‡ÃGh’‚ˆ‡...
Page 18 User’s Guide Installation configuration information for the S800 I/O system S800 I/O S800 I/O Modules and Termination Units Describes the standard I/O modules and User’s Guide termination units in the S800 I/O system S800 I/O S800 I/O Modules and Termination Units Describes I/O modules and termination User’s Guide...
Page 19 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã Ur…€v‚y‚t’ # Ur…€v‚y‚t’ The following is a list of terms associated with that you should be familiar with. Ur…€ 9r†p…vƒ‡v‚ AF 100 Advant Fieldbus 100 is the communications bus between the I/O stations and Controllers The Fieldbus Communication Interface (FCI) device contains the interface to the fieldbus (e.g.
Page 20 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã D‡…‚qˆp‡v‚ 3BSE 020 925R101...
Page 21 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚ 8uhƒ‡r…Ã! D†‡hyyh‡v‚ Please refer to the for more information and the 6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶ †ÃBˆvqr T'ÃDPÃBrr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶ †ÃBˆvqrÃ 3BSE 020 925R101...
Page 22 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã! D†‡hyyh‡v‚ 3BSE 020 925R101...
Page 23: Advant Fieldbus 100 Connections
Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã" 7rs‚…rÃ`‚ˆÃT‡h…‡ 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ " 7rs‚…rÃ`‚ˆÃT‡h…‡ " 8D' 8D'!ÃA8D The FCI needs to be connected to the Advant Fieldbus 100 and have an address selected. It is also connected to a 24V d.c. power source to provide power to the I/O station.
Page 24 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ range of 01 to 79) for redundant operation. There can be up to 32 stations per Advant Fieldbus 100 twisted-pair section. " ! 6q‰h‡ÃAvryqiˆ† Ã8‚rp‡v‚† The FCI connects to the Advant Fieldbus 100 via the terminals on the front. The fieldbus wires are connected to removable terminal headers.
Page 25 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã" 8D'!ÃA8D Table 3-1 shows the fieldbus connection assignments. Uhiyr " A8DÃAvryqiˆ†Ã8‚rp‡v‚†Ã8uhryÃ ÃY!Ã8uhryÃ!ÃY"Ã Qv 9r†vth‡v‚ 9r†p…vƒ‡v‚ + Signal -Signal Shield Shield (1) Should be jumpered to Pin 4 Shield CI820 TB815 CI820 L+ L+ L+L+ AF100 AF100 Fieldbus Cable #1 Fieldbus Cable #2...
Page 26 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ Table 3-2 shows the fieldbus connection assignments. Uhiyr "! 8D'!ÃA8DÃAvryqiˆ†Ã8‚rp‡v‚† Qv 9r†vth‡v‚ 9r†p…vƒ‡v‚ + Signal - Signal Shield Shield (1) Should be jumpered to Pin 4 Shield " " 6q‰h‡ÃAvryqiˆ†Ã ÃUv†‡rqÃQhv…Ã8‚rp‡v‚ The Advant Fieldbus 100 segment that connects to the CI810 or CI820s of an S800 I/O Station uses shielded twisted pair cables.
Page 27 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã" 8D'!ÃA8D CI810 TC 512 TC512 CI522 Note: CI520 should be connected with CI520 cable TK515/TK593 SERVICE STN. ADDR. x 10 CI810 Modem Cable AF100 Tx Rx L+ L+ TK803/TK804 1 2 3 1 2 3 Tap Cable TC505 TC501V150 Termination...
Page 28 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ TC 516 CI522 No.1 TX I TX II TC516 ST I ST II CI522 CI52x Modem Cable TK803/TK804 SERVICE SERVICE CI52x STN. ADDR STN. ADDR x 10 x 10 AF 100 CI820 TB815 CI820 L+ L+ L+ L+ AF100 AF100...
Page 29 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã" 8D'!ÃA8D Figure 3-6 illustrates the termination of the Advant Fieldbus 100 twisted pair cable. It shows the termination in the first and the last stations. At the first station the terminator GND wire is connected to ground. At the last station the terminator GND wire is not connected at all.
Page 30 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ " # Pƒ‡vphyÃH‚qˆyr7ˆ†Ã8‚rp‡v‚† The CI810 FCI and the TB815 Interconnection Unit have a connection to the optical ModuleBus expansion by the TB810/TB811 ModuleBus Optical Port connection on its front. The fiber optic cable(s) connect to the Tx and Rx ports of the TB810TB811.
Page 31: Power Supply Connections
Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã" 8D'!ÃA8D " $ Q‚r…ÃTˆƒƒy’Ã8‚rp‡v‚† The FCI requires 24V d.c. (19.2 - 30V) with a maximum current requirement of 1,4 Ampere. The FCI can be powered by either a single or redundant power supply. If a redundant power supply is used, the FCI can monitor the status of each supply. Figure 3-8 for power supply connections.
Page 32 25% of the fieldbus load is reserved for message transfers. The remaining load of the fieldbus can be used for S800 I/O Station dynamic data transfer. To calculate the % loading, at the required Cycle Time, the CI810 (FCI)
Page 33 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã"! 6q‰h‡ÃAvryqiˆ† ÃG‚hqvt "! 7ˆ†ÃG‚hqÃ8hypˆyh‡v‚ÃˆƒÃ‡‚Ã!Ã€r‡r…† For bus length 2,000 meters (2,186 yards) use Table 3-5. Uhiyr "$ ÈÃ‚sÃG‚hqÃ‚Ã‡urÃ6q‰h‡ÃAvryqiˆ†Ã Ãi’ÃT'ÃDPÃˆƒÃ‡‚Ã!Ã€Ã7ˆ†ÃGrt‡u H‚qˆyrÃU’ƒr 8’pyrÃ Ã9D' DP820 DP820 Uv€rÃ #Ã9D'! OUT- 6D'" INSCANT 6D'! 6P'! 9D'! Ã9D'" €† SCANT 6D'( 6D'"$ 6P'( 9P'! 9D'"...
Page 34 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ The following example is for one I/O Station with: One CI810, 2 AI810s, 2 AO810s, 4 DI810s and 4 DO810s using 128ms cycle times for the AI and AO modules; and using 64ms cycle times for the DI and DO modules. @‘h€ƒyr) AF100 = 0.033% + (2 x 0.197%...
Page 35 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã"! 6q‰h‡ÃAvryqiˆ† ÃG‚hqvt Uhiyr "% ÈÃ‚sÃG‚hqÃ‚Ã‡urÃ6q‰h‡ÃAvryqiˆ†Ã Ãi’ÃT'ÃDPÃ'$Ã€Ã7ˆ†ÃGrt‡uÃ8‚‡vˆrq H‚qˆyrÃU’ƒrÃ 8’pyrÃ Ã9D' DP820 DP820 Uv€rÃ #Ã9D'! OUT- 6D'" INSCANT 6D'! 6P'! 9D'! Ã9D'" €† SCANT 6D'( 6D'"$ 6P'( 9P'! 9D'" Ã9D''$ 9P'! 9D'( 9P'( 0.065% 0.046% 0.065% 0.097% 0.069% 0.033% 0.033% 0.065% 0.046%...
Page 36 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ Uhiyr "& ÈÃ‚sÃG‚hqÃ‚Ã‡urÃ6q‰h‡ÃAvryqiˆ†Ã Ãi’ÃT'ÃDPÃ $Ã€Ã7ˆ†ÃGrt‡u H‚qˆyrÃU’ƒr 8’pyrÃ Ã9D' DP820 DP820 Uv€rÃ #Ã9D'! OUT- 6D'" INSCANT 6D'! 6P'! 9D'! Ã9D'" €† SCANT 6D'( 6D'"$ 6P'( 9P'! 9D'" Ã9D''$ 9P'! 9D'( 9P'( 20.60% 15.80% 20.60% 20.64% 15.83% 12.40% 12.40% 20.60% 15.80%...
Page 37 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã"! 6q‰h‡ÃAvryqiˆ† ÃG‚hqvt "! # 9h‡hÃTphvt The ModuleBus data is scanned (read or written) cyclically, depending on the I/O module configuration. To calculate the I/O scan cycle time in the FCI do as follows: Totalize (number of module type x) * (used execution time for type x) (see Table 3-8) and increase the total value to the nearest higher multiple of 2 to get...
Page 38 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã" 8‚svtˆ…h‡v‚ For example, a non redundant station with CI810A, 2 AI810, 1 AO810, 2 DI810, 2 DO820 and 1 AI830 will give the following I/O scan cycle time: 2 AI810 => 2*3.00 = 6.00 1 AO810 => 1*1.20 = 1.20 2 DI810 =>...
Page 39 S800 I/O modules are operated and treated. The FCI controls all operations of an S800 I/O station. The FCI acts as a pure slave station on the Advant Fieldbus 100 fieldbus. It is the bus-master on the S800 I/O ModuleBus.
Page 40 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã# Pƒr…h‡v‚ The FCI is responsible for: • Module configuration and supervision. • Performing signal conditioning on input and output values. • Dynamic data transfer. #! H‚qˆyrÃ8‚svtˆ…h‡v‚ÃhqÃTˆƒr…‰v†v‚ The FCI stores the configuration for all configured I/O Modules in the station. The FCI will continuously supervise all I/O modules being configured by the controller.
Page 41 Values Values configuration). Signal conditioning is also performed in this loop. 1 and 8 Input and output values are updated “as fast as possible” (depends on the S800 I/O module configuration) Process Avtˆ…r # 9’h€vpÃ9h‡hÃ@‘puhtrÃs‚…Ã6q‰h‡ÃAvryqiˆ† ÃvÃSˆ‡v€r 3BSE 020 925R101...
Page 42 10 scans to read all slow analog modules. #!! DPÃH‚qˆyrÃAˆp‡v‚hyv‡’ All S800 I/O modules have some common functionality. This makes it easier for the other parts in the system, that is, the Advant Controller, the I/O Station, the configuration tools and above all for the user. This section describes these common functions of the I/O modules.
Page 43 #!! H‚qˆyrÃDqr‡v‡’ All S800 I/O modules contains a module identity. The module identity is used to verify that an I/O module of the expected (user configured) type is mounted before taking it operational. It protects the system from performing unexpectedly.
Page 44 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã# Pƒr…h‡v‚ #!!! H‚qˆyrÃT‡h‡r†Ã The figure below shows the states of the I/O modules. NOT Reset AND 5V OK From ALL states: Restart-Command Init Error Configured From all other states: Fatal error detected by module Parameter loaded Commanded to not configured Ready state...
Page 45 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã#!! DPÃH‚qˆyrÃAˆp‡v‚hyv‡’ The states are described in more detail below: Dv‡ÃT‡h‡r In the Init state the actual initialization of the module is performed, including a self-test. Not scanned Dƒˆ‡† Inactive: 0V Pˆ‡ƒˆ‡† Fault. G@9† I‚‡Ã8‚svtˆ…rqÃT‡h‡r In the Not Configured state the module waits to be configured. The FCI performs the parameter download to the module.
Page 46 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã# Pƒr…h‡v‚ Scanned Dƒˆ‡† Active Pˆ‡ƒˆ‡† Run (and Warning if diagnostic warning). G@9† PTQÃPˆ‡ƒˆ‡†ÃTr‡Ãh†ÃQ…rqrsvrqÃT‡h‡r The OSP state is only used by modules with output channels. It is entered from the Operational state if the OSP-watchdog (see Section 4.2.2.4, OSP-Watchdog) expires or via a command.
Page 47 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã#!! DPÃH‚qˆyrÃAˆp‡v‚hyv‡’ The parameters for a module can mainly be divided into configuration parameters and non-volatile parameters. G‚hqvtÃQh…h€r‡r…† At start-up, the configuration parameters are loaded by the FCI in the Not Configured state. When valid configuration parameters are written to the module, it will change from the Not Configured state to the Ready state.
Page 48 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã# Pƒr…h‡v‚ #!!# PTQXh‡puq‚tÃ The OSP-watchdog is a watchdog timer that all I/O modules with output channels have. It supervises the communication to discover if the traffic on the bus is interrupted. The OSP-watchdog is refreshed when the module is accessed. If this is not done within the time limit the watchdog will force the module to the OSP state (see Section 4.2.2.5, Module...
Page 49 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã$ Q…r‰r‡v‰rÃHhv‡rhpr 8uhƒ‡r…Ã$ Hhv‡rhpr Q…r‰r‡v‰rÃHhv‡rhpr Please see the T'ÃDPÃBrr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶ †ÃBˆvqrÃ $! Ch…qh…rÃDqvph‡‚…† $! 8D' ÃA8DÃH‚qˆyrÃG@9† The CI810 FCI has indicators for FAULT, RUN, POWER OK, one for each fieldbus communication cable and optical ModuleBus communications. For color and functions see Table 5-1.
Page 50: Led Status Indicators
Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã$ Hhv‡rhpr LED Status Indicators SERVICE STN. ADDR. x 10 CI810 TB810/TB811 SWX.X/Y AF100 Tx Rx L+ L+ Avtˆ…r $ 8D' ÃA8DÃv‡uÃU7' U7' ÃT‡h‡ˆ†ÃG@9†ÃG‚ph‡v‚ 3BSE 020 925R101...
Page 51 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã$!! 8D'!ÃA8DÃH‚qˆyrÃG@9† $!! 8D'!ÃA8DÃH‚qˆyrÃG@9† The CI820 FCI has indicators for FAULT, RUN, POWER OK, one for each fieldbus communication cable and status of redundant communications. For color and functions see Table 5-2. and the for the location see Figure 5-2.
Page 52 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã$ Hhv‡rhpr $" Ahˆy‡ÃAvqvtÃhqÃV†r…ÃSrƒhv… $" 8‚€€ˆvph‡v‚ÃH‚qˆyrÃSrƒyhpr€r‡ Brr…hy Normally communications modules can’t be exchanged on-line, the only exception is the CI820 in a redundant configuration. It is important to understand the consequences of a module exchange and how it affects the process.
Page 53 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã$" 8‚€€ˆvph‡v‚ÃH‚qˆyrÃSrƒyhpr€r‡ Q…hp‡vphyÃ@‘rpˆ‡v‚ Replace faulty or suspect communication modules in the following way: Read T'ÃDPÃBrr…hyÃDs‚…€h‡v‚ÃhqÃD†‡hyyh‡v‚ÃV†r…¶ †ÃBˆvqr Special restrictions apply to each module type. See descriptions in Table 5-3 for useful information on individual module types. Check that the new module can replace the old for CI810 and CI820 also check the software version.
Page 54 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã$ Hhv‡rhpr 6 qqv‡v‚hyÃ6 †ƒrp‡†Ã‚ÃDqv‰vqˆhyÃT'Ã8‚€€ˆvph‡v‚†ÃH‚qˆyr† Table 5-3 lists S800 I/O modules. Descriptions of these types are referred individually in the table. Uhiyr $" Srƒyhpr€r‡Ã6†ƒrp‡†Ã‚sÃT'ÃDPÃH‚qˆyr† H‚qˆyrÃU’ƒrÃÃTr‡‡vt† 8‚€€r‡† CI810 Switch setting for AF 100 Fieldbus Can not be replaced with power applied.
Page 55 In normal operation mode, before a TB815 is Unit replaced, the supply to the S800 I/O Station is to be switched off. Power connections can be removed by pulling the header terminals out of the CI820 FCI. $"! 6ƒƒyvph‡v‚ÃHr€‚…’ÃSr†r‡...
Page 56 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã$ Hhv‡rhpr Take away the power supply for a short moment. Apply power and let the FCI restart -- waiting 45 seconds. Now the FCI is cleared and ready for application programming. $# 7hpxˆƒSr†‡‚…rÃQ…‚prqˆ…r† $# G‚hqÃ‡urÃ8D' ÃT‚s‡h…rÃVƒt…hqr It is assumed that the PC communication port is COM1: and the diskette drive is A. Q…‚prqˆ…r Switch the power off at CI810.
Page 57 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã$# G‚hqÃ‡urÃ8D' ÃT‚s‡h…rÃVƒt…hqr 12. You are asked: ‘ CAUTION: Loading BASE software will stop all applications! ‘ OK to load (Y/N) ? Enter `18S3 13. Loading (takes about 6 minutes). 14. Press any Key (to finish). Xuh‡Ã‡‚Ãq‚ÃvÃ8h†rÃ‚sÃQ…‚iyr€†4 Cable was disconnected during download or the power went down. T‚yˆ‡v‚...
Page 58 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã$ Hhv‡rhpr $#! G‚hqÃ‡urÃ8D'!ÃT‚s‡h…rÃVƒt…hqr Software can be loaded on line to a CI820 in backup mode. Q…‚prqˆ…r To be able to load both CI820’s with new software without disturbance Advant Fieldbus 100 must be working on both AF 100 cables. To be able to load one of the CI820’s with new software without disturbance the Advant Fieldbus 100 cable must be connected to the other CI820, and the Advant Fieldbus 100 must be working.
Page 59 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã$#! G‚hqÃ‡urÃ8D'!ÃT‚s‡h…rÃVƒt…hqr Power off/on on the backup CI820. If text “Target does not respond” is shown, repeat from 5. Loading (takes about 8 minutes). Press any Key (to finish). 10. Put the largest label on the back of the CI820 and the smaller one on the front of CI820 according to Figure 5-4.
Page 60 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 8uhƒ‡r…Ã$ Hhv‡rhpr CI820 Label SW*2.0/0 Software L+ L+ AF100 Version CI820 FCI Module Avtˆ…r $# 3BSE 020 925R101...
Page 61 STN. ADDR. The CI810 Fieldbus Communications Interface (FCI) is an x 10 intelligent communication interface between a controller via the Advant Fieldbus 100 fieldbus and the S800 I/O CI810 modules via the ModuleBus. CI810 has four basic parts: Module termination board,...
Page 62 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† power supply and redundant power supply monitoring, screw terminals for Advant Fieldbus 100 twisted-pair, connector for the service port, connector for the Optical ModuleBus Port TB810/TB811 and the electrical ModuleBus. It also carries a replaceable fuse for the +24V supply of the I/O modules and the electrical ModuleBus and a capacitor for back-up of memory.
Page 63 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã6 8D' ÃAvryqiˆ†Ã8‚€€ˆvph‡v‚†ÃD‡r…shprÃA8D Uhiyr 6 8D' ÃA8DÃTƒrpvsvph‡v‚†Ã8‚‡vˆrq D‡r€ Whyˆr Power output - ModuleBus 24V max. = 1.3A 5V max. = 1.5A Connector for Optical ModuleBus Fiber optic interface, one transmit and (TB810/TB811) one receive connection. Indicators R(un) LED: Green indicates that CI810 is operational F(ault) LED: Red indicates a fault condition;...
Page 64 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† 8‚rp‡v‚† Uhiyr 6! Q‚r…ÃTˆƒƒy’Ã8‚rp‡v‚† Qv 9r†vth‡v‚ 9r†p…vƒ‡v‚ X1B - 1 +24V d.c. Supply X1B - 2 +24V d.c. Supply Redundant Power Supply “A” X1B - 3 Monitoring Input X1A - 1 0V d.c. Supply X1A - 2 0V d.c.
Page 65 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã6 8D' ÃAvryqiˆ†Ã8‚€€ˆvph‡v‚†ÃD‡r…shprÃA8D Table A-4. Service Port (X4) Designation Description Transmit Data channel B Receive Data channel B Signal Ground Receive Data channel A (for debugging only) Transmit Data channel A (for debugging only) 3BSE 020 925R101...
Page 66 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† 7y‚pxÃ9vht…h€Ã8D' Fiber Optic ModuleBus Module CH2- TB810 CH2+ LOGIC STN. ADDR MC68340 DDCC+ CH1- CH1+ FLASH Reset logic, +5V Supervision RS-485 P(owok) RS-485 DIN-rail R(un) POWOK F(ault) D+,D- CLK+,CLK- POS(9:0) Electrical ModuleBus Connector 0V24 +24V Service Port Connector BATOK...
Page 67 The CI820 Fieldbus Communications Interface (FCI) is an intelligent communication interface between a controller via the AF 100 fieldbus and the S800 I/O modules via the ModuleBus. When used with a partner CI820 it provides redundant communications to the controller and I/O modules.
Page 68 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† The Processor board contains the CPU, RAM, Flash PROM, ModuleBus interfaces, Advant Fieldbus 100 protocol chip, LED indicators and two rotary switches for the units Advant Fieldbus 100 station address, and a capacitor for back-up of memory. The termination board is a unit where most of the connections to the outside takes place.
Page 69 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã6! 8D'!ÃAvryqiˆ†Ã8‚€€ˆvph‡v‚†ÃD‡r…shprÃA8D Uhiyr 6$ 8D'!ÃA8DÃTƒrpvsvph‡v‚†Ã8‚‡vˆrq D‡r€ Whyˆr Power output - ModuleBus 24V max. = 1.3A 5V max. = 1.5A Indicators R(un) LED: Green indicates that CI820 is operational. F(ault) LED: Red indicates a fault condition; Reset and halt (CPU signal) turns the LED on.
Page 70 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† 8‚rp‡v‚† Uhiyr 6% Q‚r…ÃTˆƒƒy’Ã8‚rp‡v‚† Qv 9r†vth‡v‚ 9r†p…vƒ‡v‚ X1B - 1 +24V d.c. Supply X1B - 2 +24V d.c. Supply Redundant Power Supply “A” X1B - 3 Monitoring Input X1A - 1 0V d.c. Supply X1A - 2 0V d.c.
Page 71 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã6! 8D'!ÃAvryqiˆ†Ã8‚€€ˆvph‡v‚†ÃD‡r…shprÃA8D 7y‚pxÃ9vht…h€ÃÃSrqˆqh‡Ã8D'!†Ãv‡uÃU7' $ GLUE GLUE BAP2 BAP2 Termination MC68340 MC68340 DDCC+ FLASH Reset logic, Reset logic, +5V Superv. +5V Superv. CI820-2 CI820-2 PARTNER PARTNER TB815 CI820 CI820 DIN-rail 3BSE 020 925R101...
Page 72 • DIN rail mounting. SERVICE SERVICE 9r†p…vƒ‡v‚ The TB815 Interconnection Unit is a communication interface between redundant CI820 FCIs and the S800 I/O modules via the optical and electrical ModuleBus. TB815 TB815 has two service ports to the CI820 FCIs. 3BSE 020 925R101...
Page 73 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Trp‡v‚Ã6" U7' $ÃD‡r…p‚rp‡v‚ÃVv‡ UrpuvphyÃ9h‡h Uhiyr 6' U7' $Tƒrpvsvph‡v‚† D‡r€ Whyˆr 2 Service port (D-sub 9-pole female Opto-isolated (RS-232), 19.2 Kbaud/s socket) maximum. Connector for Optical MuduleBus Fibre optic interface, one transmit and (TB810/TB811) one receive connection Connector for Electrical ModuleBus DB25 Female Safety classification Class I according to IEC 536;...
Page 74 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr 6ƒƒrqv‘Ã6 Srsr…rpr† 8‚rp‡v‚† Connector for Optical ModuleBus (TB810/TB811). Fiber optic interface, one transmit and one receive connection. Uhiyr 6( Tr…‰vprÃQ‚…‡ÃY#ÃY$Ã9†ˆiÃ(Ãsr€hyr Qv 9r†vth‡v‚ 9r†p…vƒ‡v‚ Transmit Data channel B Receive Data channel B Signal Ground Receive Data channel A (for debugging only) Transmit Data channel A (for debugging only) 7y‚pxÃ9vht…h€ÃU7' $...
Page 75: Data Scanning
Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Dqr‘ DI9@Y Advant Fieldbus 100 4, 35 LEDs FCI 45, 47 & Channel Status 44 Module status 44 CI810/CI810A 4, 50 CI820 7, 47, 51 Connections Advant Fieldbus 100 20 Not configured state 41 Power supply 27 Operational state 41 Data scanning principles 33, 38 OSP 44 OSP state 42...
Page 76 Avryqiˆ†Ã8‚€€ˆvph‡v‚ÃD‡r…shprÃs‚…Ã6q‰h‡ÃAvryqiˆ†Ã ÃV†r…¶†ÃBˆvqr Dqr‘ Status Channel (Data quality) 44 Module 44 TB815 51, 64 3BSE 020 925R101...

ABB S800 I/O User Manual

Quick Links

Related Manuals for ABB S800 I/O

Summary of Contents for ABB S800 I/O

Table of Contents