Related Manuals for Qsonica Sonicator Q2000
Summary of Contents for Qsonica Sonicator Q2000
- Page 1 Sonicator ULTRASONIC PROCESSOR Part No. Q2000/Q2000F OPERATION MANUAL 53 Church Hill Road, Newtown, CT 06470 Phone: 203.426.0101 · 1.877.338.9636 Fax: 203.426.7026 www.sonicator.com | info@sonicator.com...
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Page 2: Table Of Contents
HIGH INTENSITY ULTRASONIC PROCESSOR 2000 Watt Model TABLE OF CONTENTS Warranty ………………………………………………………………….……3 Important Safeguards …………………………………………………….…..4 Specifications ………………………………………………………………….5-6 SECTION 1 – INSTALLATION Inspection ……………………………………………………………………...7 Electrical Requirements ……………………………………………….….….7 Installing the Ultrasonic Processor ………………………………………..7 Description of Components ………………………………………………..8 Q2000 Assembly ……………………………………………………………...10-11 Q2000F Assembly …………………………………………………………….12-18 SECTION II –... -
Page 3: Warranty
WARRANTY Your Ultrasonic Processor is warranted for a period of two years from the date of shipment against defects in material and workmanship under normal use as described in this instruction manual. During the warranty period, the manufacturer will, at its option, as the exclusive remedy, either repair or replace without charge for material and labor, the part(s) which prove to be defective, provided the unit is returned to us properly packed with all transportation charges prepaid. -
Page 4: Important Safeguards
IMPORTANT SAFEGUARDS READ BEFORE INSTALLING OR USING THE EQUIPMENT Your Ultrasonic Processor has been designed with safety in mind. However, no design can completely protect against improper usage, which may result in bodily injury and/or property damage. For your protection and equipment safeguard, observe the following warnings at all times, read the operating instructions carefully before operating the equipment, and retain this instruction manual for future reference. -
Page 5: Specifications
SPECIFICATIONS POWER SUPPLY MODEL NUMBER: Q-2000XXX-220, XXX=ACCESSORY OPTIONS POWER RATING 2000 WATTS. FREQUENCY: 20 KHz DIMENSIONS: 7” X 15” X 18 ¼” (H x W x D) 178 mm x 380 mm x 463.5 mm WEIGHT: 21 lbs. (9.5 kg) CONVERTER PART NUMBER: CL-294 DIAMETER: 3”... - Page 6 POLLUTION DEGREE INSTALLATION CATEGORY ENVIRONMENT INDOOR USE ONLY HUMIDITY MAXIMUM RELATIVE HUMIDITY 80 % FOR TEMPERATURES UP TO 31°C DECREASING LINERALY TO 50% RELATIVE HUMIDITY AT 40°C OPERATING LIMITS TEMPERATURE: 41°F – 104°F (5°C - 40°C) ALTITUDE: 6,651 FEET (2000 METERS) SHIPPING/STORAGE TEMPERATURE: -4°F –...
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Page 7: Section 1 - Installation
SECTION 1 – INSTALLATION INSPECTION Prior to installing the Ultrasonic Processor, perform a visual inspection to detect any evidence of damage, which might have occurred during shipment. Before disposing of any packaging material, check it carefully for small items. The equipment was thoroughly inspected and carefully packed before leaving our factory. -
Page 8: Description Of Components
DESCRIPTION OF COMPONENTS The model Q2000 includes a 1.5” Diameter High Intensity Probe (Part #4777) Compressed Air Hose Converter (Part #CL-294) Converter Cable Stand with Clamp Probe Booster (Part #4777) (Part # 4121TI) Power Supply... - Page 9 Q2000 REAR PANEL Converter Fuses Cable Cooling Fan Connector Power Cord Footswitch Temperature Probe Connector Connector Jack Connector...
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Page 10: Q2000 Assembly
Q2000 ASSEMBLY 1. Screw the converter to booster by hand . 2. Set the Torque wrench to 64.5 ft.lb. Use the spanner wrench and Torque wrench to tightly attach the converter to the booster. - Page 11 3. Screw the booster to the horn by hand. 4. Set the Torque wrench to 64.5 ft.lb. Use the spanner wrench and Torque wrench to tightly attach horn to booster.
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Page 12: Q2000F Assembly
Q2000F ASSEMBLY (Optional Flocell Accessory) Sound Enclosure Chiller Power Supply with Flocell... - Page 14 1. Screw the converter to booster by hand. Set the Torque wrench to 64.5 ft.lb. Use the spanner wrench and Torque wrench to tightly attach the converter to the booster.
- Page 15 3. Slide o-ring onto the probe flange as shown. 4. Place flocell lid above the o-ring. 5. Screw the booster to probe by hand. 6. Set the Torque wrench to 64.5 ft.lb. With the probe and lid hanging over the edge of the benchtop - use the spanner wrench and Torque...
- Page 16 7. Slide o-ring to the bottom of probe flange as shown. 8. Align gasket in groove on the lower inlet chamber. 9. Attach to flocell body and lock tri- clamp.
- Page 17 10. Align gasket in groove on top of flocell. 11. Insert probe and lid on top of flocell. 13. Attach to flocell body and lock tri- clamp.
- Page 18 14. Insert gasket and flocell as shown. 15. Lock tri-clamp...
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Page 19: Section Ii - Operation
SECTION II – OPERATION PRINCIPLES OF ULTRASONIC DISRUPTION The ultrasonic electronic generator transforms AC line power to a 20 KHz signal that drives a piezoelectric converter/transducer. This electrical signal is converted by the transducer to a mechanical vibration due to the characteristics of the internal piezoelectric crystals. - Page 20 probe tip remains constant. The displayed wattage readings will vary as the load changes, however the amplitude will remain the same. The resistance to the movement of the probe determines how much power will be delivered to maintain amplitude. For example, a 1/2” probe at 100% amplitude will require approximately 5 watts to operate in air.
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Page 21: Set Up And Getting Started
Proper setup is important to optimizing the sonication amplitude settings and processing times. The probe should be securely held using the Qsonica stand and clamp. This clamp can be secured to either the booster ring or bottom of the converter. - Page 22 Eventually the system will display an overload error message. If you experience this please contact a Qsonica representative for more information. Note: The above recommendations are for low viscosity, water based products with no particle load.
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Page 23: Functions Of Controls, Indications, And Connectors
FUNCTIONS OF KEYS, CONTROLS, INDICATORS AND CONNECTORS FRONT PANEL Displays prompts and the following control parameters: Amplitude selected Output power delivered to the probe in watts and as percentage of the total power Selected duration of processing SCREEN Actual processing time ... - Page 24 Set the switch to “External” on the Backplane Interface PCB. Re-install the cover and fasten all 6 screws. Re-connect the power cord to the wall socket. Please contact Qsonica for specific applications assistance related to remote control and monitoring.
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Page 25: Preparation For Use
PREPARATION FOR USE CAUTION Do not operate an Ultrasonic Processor that has been in a very cold or hot environment for a prolonged period of time. Allow the system to reach room temperature before use. 1. Plug the electrical line cord into the electrical outlet. If the unit is already on, switch the unit off by depressing the key. -
Page 26: Using The Ultrasonic Processor
USING THE ULTRASONIC PROCESSOR CAUTION Do not operate the power supply unless it is connected to the converter. Press the key on the front panel. The screen will display the power rating and the frequency of the Ultrasonic Processor, and the following control parameters. TIME __:__:__ TEMP__ __°C PULSE _ _ _ _... - Page 27 Larger samples may require the probe to be submerged deeper. Contact your Qsonica representative with any questions. If using a flocell accessory, make sure that the probe assembly is installed properly and then begin to flow liquid into the flocell before starting sonication.
- Page 28 Using the numeric keys, set the processing time as required. For example, to enter a value of 15 minutes total sonication time, first depress the key, the key, the key, key and then the key. Time Setting Hrs: 0 Min: 15 Sec: 00 Press the ENTER/REVIEW key.
- Page 29 Using the numeric keys set the OFF portion of the cycle, then press the ENTER/REVIEW key. For example, to enter a value of 15 seconds OFF, first depress the key, then the and then depress the ENTER/REVIEW key. The screen will display: TIME 0:15:00 TEMP __ __C PULSE 30 : 15...
- Page 30 REVIEW: The REVIEW function provides a “window” on the process by displaying various operating parameters without process interruption. Pressing ENTER/REVIEW key repeatedly during processing will consecutively display the following information. Selected amplitude: e.g. Amplitude 40% Set processing time and elapsed processing time: e.g.
- Page 31 ENERGY SETPOINT: The energy setpoint continuously monitors the amount of energy in Joules (watts-seconds), that is being delivered to the probe, and terminates the ultrasonics when the energy level reaches a predetermined setpoint. To set the energy setpoint, press the ENERGY key.
- Page 32 SAVE/RECALL SAVE: The save function retains in memory up to 9 (1-9) control parameters under a storage identification (ID) number. To store the parameters under an ID number, press SAVE/RECALL key. The screen will display: *RECALL JOB SAVE JOB Press the key one more time. The screen will display: RECALL JOB *SAVE JOB...
- Page 33 RECALL: The recall function can retrieve from memory any of 9 stored control parameters for verification or usage. To retrieve any parameters press the SAVE/RECALL key. The screen will display: *RECALL JOB SAVE JOB Press the ENTER/REVIEW key. The screen will display: R# T__:__:__ T__ __ °C P _ _ _ _ E _, _ _ _, _ _ _ A_ _ _%...
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Page 34: Section Iii - Service Information
SECTION III – SERVICE INFORMATION Troubleshooting Your Sonicator is designed for many years of dependable service but on rare occasions a problem may occur. Causes may include: The system is overheating. A connector or cable is damaged. The probe/booster is not tightened properly with the wrenches provided. ... - Page 35 WARNING: Do not use a cable with broken end connections, exposed wires or frayed insulation. High voltage is present in the cable and will pose a shock hazard. Do not touch the converter assembly until the power switch is off and the unit is unplugged.
- Page 36 SAFETY CERTIFICATION FORM Federal law prohibits the transfer of equipment or products contaminated with radiological, biological or chemical waste residue. Qsonica requires that each customer certify one of the statements on page 34 prior to returning any equipment. Please print a copy of the form on page 34, fill it out and send it back with the equipment being returned.
- Page 37 Qsonica reserves the right to refuse delivery of the equipment without necessary documentation or where we determine they have not been properly decontaminated. Qsonica reserves the right to bill the customer for any and all costs associated with the decontamination and/or disposal of the equipment we determine was not properly decontaminated.