AGA TC Series Installation Manual

AGA TC Series Installation Manual

Integrated module (ffd (with gas top burners)

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TC/DC INTEGRATED MODULE (FFD)
WARNING: If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage,personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT DO YOU DO IF YOU SMELL GAS
.
Do not try to light any appliance.
.
Do not touch any electrical switch
.
Do not use any phone in your building.
.
Immediately call your gas supplier from a neighbors phone.
Follow the gas suppliers instructions
.
If you can not reach your gas supplier call the fire department.
Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
PLEASE READ THESE INSTRUCTIONS BEFORE COMMENCING INSTALLING THIS APPLIANCE.
IMPORTANT :
IMPORTANT :
(with Gas Top Burners)
Installation
SAVE INSTRUCTIONS FOR FUTURE REFERENCE
CONSERVER CES INSTRUCTIONS POUR REFERENCE FUTURE
For use in USA/Canada
uide
06/15 EINS 517026

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Summary of Contents for AGA TC Series

  • Page 1 TC/DC INTEGRATED MODULE (FFD) (with Gas Top Burners) WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage,personal injury or death. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2: Table Of Contents

    Health and Safety General Installation Requirements Location Specification - AGA Total Control (TC3) / Dual Control (DC3) with TC/DC Integrated Module (Gas Hob) (TC3M/DC3M) Specification - AGA Total Control (TC5) / Dual Control (DC5) with TC/DC Integrated Module (Gas Hob) (TC5M/DC5M)
  • Page 3: Product Safety

    PRODUCT SAFETY MEANING/DESCRIPTION SYMBOL SIGNIFICATION/DESCRIPTION WARNING/CAUTION AVERTISSEMENT An appropriate safety instruction Une consigne de sécurité should be followed or caution to a appropriée doivent être suivies ou potential hazard exists. garde d’un danger potentiel exists. DANGEROUS VOLTAGE TENSION DANGEREUSE To indicate hazards arising from Pour indiquer les dangers dangerous voltages.
  • Page 4: General Notes

    Regulations. It should be in accordance also with any relevant requirements of the Local Authority. In your own interest and that of safety to comply with the law, all appliances should be installed by an authorized AGA distributor in accordance with the relevant regulations.
  • Page 5: Location

    In the interests of safety, due consideration must be given to the protection of the electric cable to the Module/Companion. The AGA TC/DC Integrated Module (Gas Hob) requires a 30 amp power supply and must be connected to the mains with a cable which complies with the latest edition of the Local and National Wiring Regulations.
  • Page 6: Specification - Aga Total Control (Tc3) / Dual Control (Dc3)

    SPECIFICATION - AGA TOTAL CONTROL (TC3) / DUAL CONTROL (DC3) WITH TC/DC MODULE (GAS HOB) (TC3M/DC3M) OVERHEAD CUPBOARD POSITION OF LIDS WHEN RAISED Fig. 1 DESN 517031 The extension channel section at the rear of each side plate may be removed, if required to clear flue pipes.
  • Page 7: Specification - Aga Total Control (Tc5) / Dual Control (Dc5)

    SPECIFICATION - AGA TOTAL CONTROL (TC5) / DUAL CONTROL (DC5) WITH TC/DC MODULE (GAS HOB) (TC5M/DC5M) Fig. 2 DESN 517033 COOKER DIMENSIONS When surveying for a range cooker installation the actual clearance required for the ‘body’ of the appliance should be increased overall by ”...
  • Page 8: Installation Of Clearances Of Combustible Cabinets Adjacent To

    INSTALLATION CLEARANCES OF COMBUSTBLE CABINETS ADJACENT TO RANGE AGA TOTAL/ DUAL CONTROL (WITH MODULE SHOWN) Installation Clearance of Combustible Cabinets Adjacent to Range 1/2” CLEARANCE TO THE BACK OF THE RANGE MAY BE OBTAINED WHEN INSTALLING THE APPLIANCE AGAINST A NON-COMBUSTIBLE WALL OR IF THE WALL BEHIND THE RANGE IS DEEMED COMBUSTIBLE THEN THE MINIMUM SPACING FROM THE BACK OF THE APPLIANCE TO THE NEAREST COMBUSTIBLE WALL IS 1 ”...
  • Page 9: Technical Data

    TECHNICAL DATA HOTPLATE NATURAL GAS R.H.F. L.H.R. R.H.R. L.H.F. BURNER TYPE ULTRA RAPID RAPID SEMI-RAPID SEMI-RAPID (WOK) MAXIMUM HEAT 3.5 kW 3.1 kW 1.8 kW 1.8 kW INPUT 12,000 Btu/hr 10,600 Btu/hr 6,150 Btu/hr 6,150 Btu/hr INJECTOR MARKING PRESSURE POINT POSITION: FRONT LH HOTPLATE INJECTOR PRESSURE SETTING: 4”...
  • Page 10: Installation

    INSTALLATION CAUTION: THIS INSTALLATION MUST CONFORM WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL FUEL GAS CODE ANSI.Z223.I AND NATIONAL ELECTRICAL CODE ANSI/NFPA70 (IN CANADA CAN/CGA-B149) AND ONLY USED IN A WELL VENTILATED SPACE, READ THE INSTRUCTIONS BEFORE INSTALLING OR USING THIS APPLIANCE.
  • Page 11: Installation Sequence And Procedure

    The range is installed adjacent to the LH side of an AGA Total Control/AGA Dual Control. Installation of the Module must, therefore be in conjunction with the build instructions of the ‘parent’ AGA Total Control/AGA Dual Control. Reference must be made to the above Installation Instructions for the ‘parent’ AGA especially regarding pre-site inspection, not only for both cookers but to consider any pipework that may pass at the rear of the Module.
  • Page 12 ” (4.5mm) (See Fig. 5). PLEASE NOTE: When fitting a Module plinth to an AGA TC5 or AGA DC5 the 2 adjustment screws should be screwed in from the outside (until they are fully in). The screw heads will set a gap of ”...
  • Page 13 Fig. 6A DESN 516276 Attach Module plinth to the AGA Total/Dual Control plinth using 2 M6 screws and washers provided (See Fig. 7 or 7A). Slide front jointing bracket into place over two pot magnets, locking the two appliances together.
  • Page 14 FOR AGA TC5/DC5 + MODULE ONLY Fig. 7A DESN 516858 Prior to electrical connections, remove top plate assembly from Module as follows:- a) Remove pan supports and all controls knobs. b) Remove four chrome buttons and the four top plate retaining screws (2 each side).
  • Page 15 Check current is OFF. Connect mains wire to terminal block at the rear of the cooker (See Fig. 9). Sufficient cable should be available to allow cooker to be removed for service. Electrical Connections Electric Shock Hazard Electrical grounding is required on this range. Do Not connect to the electrical supply until the range is permanently grounded.
  • Page 16 Remove the terminal block cover screws located on the back of the range. 10. Make the four-wire connection following the “Power supply cord method”. Power supply cord method This range is manufactured to use a four-wire power supply cord rated at 250-volts, 30-amperes (See “Four wire electrical connection”).
  • Page 17 16. Slide Module onto plinth until rear tongue bracket engages fully into rear of base slot. (See Fig. 10). Ensure the appliance is aligned squarely with the plinth. Check that the Module front plate and AGA Total/Dual Control front plate are the same height, and that the overlap strips correspond correctly.
  • Page 18 Isolate the gas supply and connect pipework as required up to the position marked. c. Check for gas tightness after connecting gas supply to the module. DESN 517042 Fig. 11 AGA DC3G (Power Flue) Gas Supply Connections (Approximate Positions) DESN 517034 Fig. 11A...
  • Page 19 Pressure Testing The maximum gas inlet pressure to the appliance must not exceed 12” wg for N.G. and 14” for L.P. Gas. The minimum gas inlet pressure at the appliance must not be less than 5” w.g. Natural Gas and 11” wg L.P. Gas to enable the correct manifold pressure to be obtained.
  • Page 20 17. Replace Module top plate as follows: a) Support top plate at front and reconnect the wiring to the two neons. b) Carefully lower the top plate into position taking care not to damge wiring or neons. c) Ensure holes for controls spindles are aligned correctly, and replace 2 screws into control panel. d) Loosely screw the top plate down with 4 retaining screws.
  • Page 21 23. Finally, fit the plinth facia to the magnets on the front of the plinth, making sure that the right hand side of the Module plinth facia sits against the left hand side of the AGA Total Control or AGA Dual Control plinth facia leaving no gap between.
  • Page 22: Servicing Notes

    SERVICING NOTES DISCONNECT FROM ELECTRICITY SUPPLY BEFORE SERVICING. WHEN RE-WIRING ANY ELECTRICAL COMPONENTS REFER TO CIRCUIT DIAGRAM AND ELECTRICAL SCHEMATIC DIAGRAM ATTACHED BEFORE ELECTRICAL RECONNECTION CHECK THAT THE APPLIANCE IS ELECTRICALLY SAFE. NOTE: TURN OFF GAS SUPPLY TO RANGE BEFORE SERVICING ANY GAS CARRYING COMPONENTS. ALWAYS CHECK APPLIANCE FOR GAS SOUNDNESS AFTER COMPLETION.
  • Page 23 D. TO CHANGE IGNITION ELECTRODE 1. Turn off electricity supply. 2. Remove top plate and hotplate, (See sections A and B). 3. Disconnect the electrode cable from the ignition generator. 4. Remove spring clip retaining electrode to burner body (See Fig. 17) and remove electrode and cable. 5.
  • Page 24 BURNER CAP RETAINING LUGS Fig. 15 DESN 511617 Fig. 15A DESN 513513 Fig. 15B DESN 513898...
  • Page 25 GAS ADJUSTMENT FOR NATURAL GAS/PROPANE SPARK GENERATOR TERMINAL BLOCK Fig. 16 DESN 517047 Access to the gas governor is as follows:- a) Remove pan supports and all control knobs. b) Remove four chrome buttons and the four plate retaining screws (2 each side). c) Remove left hand and centre grommets from the control panel to gain access to the fixing screws.
  • Page 26 Fig. 17 DESN 511649 Fig. 18 DESN 511650...
  • Page 27 GAS RAIL SUPPORT BRACKET SCREWS GAS RAIL TUBE NUT GAS RAIL SUPPORT BRACKET SCREWS GAS TAP TUBE NUT Fig. 19 DESN 511651 Fig. 20 DESN 511652...
  • Page 28 NOTE: 1. IGNITION SWITCHES AND THERMOSTATS ARE SHOWN IN THE OFF POSITION WITH THE APPLIANCE COLD AND FAN OVEN DOOR IS CLOSED. 2. THE COOKER IS COLD (IE. CUT-IN & CUT-OUT NOT OPERATED) CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION.
  • Page 29: Circuit Diagram

    AGA TC/DC INTEGRATED MODULE (GAS HOB) CIRCUIT DIAGRAM...
  • Page 30: Servicing

    SERVICING In the event of your appliance requiring maintenance please call AGA Service or contact your authorised distributor/stockist. Your cooker must only be serviced by a Qualified Engineer from an authorised distributor or stockist. Do not alter or modify the cooker.
  • Page 32 For further advice or information contact your local AGA Specialist With AGA Marvel’s policy of continuous product im- provement, the Company reserves the right to change specifications and make modifications to the appliance described and illustrated at any time. Supplied by AGA Marvel 1260 E.

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