Fagor CNC 8055 T Examples Manual
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Fagor CNC 8055 T Examples Manual

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Summary of Contents for Fagor CNC 8055 T

  • Page 1 8055 T Examples manual . 1010...
  • Page 2 V2.9; linux-ftpd V0.17; ppp V2.4.0; utelnet V0.1.1. The librarygrx V2.4.4. The linux kernel V2.4.4. The linux boot ppcboot V1.1.3. If you would like to have a CD copy of this source code sent to you, send 10 Euros to Fagor Automation...

  • Page 3: Table Of Contents

    The tool number will also be different depending on the machine. ========= 0 ======== The information described in this manual may be subject to variations due to technical modifications. FAGOR AUTOMATION, S.Coop. Ltda. reserves the right to modify the contents of the manual without prior notice.

  • Page 4: Tools

    TOOLS List of tools used in these examples: XAMPLE MANUAL...

  • Page 5: Tool Calibration

    TOOL CALIBRATION Example of how to calibrate tool T2 using a part of known dimenstions (diameter: 60 mm, length: 100 mm). Note: The X axis operates in diameter. XAMPLE MANUAL...
  • Page 6 Calibrating procedure 1. Edit the tool and tool offset tables with all the data known for each tool. Tool table: T2 D2 F0 N0 R0 Tool offset table: D2 X0 Z0 R0.4 F3 I0 K0 Tool geometry table T2 NOSEA 60 NOSEW 7 CUTA 100 2.
  • Page 7 User Notes: XAMPLE MANUAL...

  • Page 8: General Examples

    8055T Zero offset....................6 Programming in absolute (G90) and incremental (G91) coordinates....7 Programming of arcs (G02/G03). (Programming in radius)......8 Programming of arcs (G02/G03). (Programming in diameters) ...... 9 Tangential entry/exit (G37/G38) and corner rounding(G36) with tool radius compensation (G40/G41/G42).

  • Page 9: Zero Offset

    Zero offset. Being the Machine Zero point (home: 0.0), the face of the part, point (120,0) is going to be the new Part Zero. This example shows two ways to do this operation: manual mode and by program. Both methods use zero offset G54.

  • Page 10: Programming In Absolute (G90) And Incremental (G91) Coordinates

    Programming in absolute (G90) and incremental (G91) coordinates. Programming in radius Programming in diameters Absolute coordinates (G90) Absolute coordinates (G90) G90 G95 G96 F0.15 S180 T2 D2 M4 M41 G90 G95 G96 F0.15 S180 T2 D2 M4 M41 G0 X50 Z100 G0 X100 Z100 G1 X0 Z80 ........

  • Page 11: Programming Of Arcs (G02/G03). (Programming In Radius)

    Programming of arcs (G02/G03). (Programming in radius) Programming the arc center Programming the arc radius Absolute coordinates (G90) Absolute coordinates (G90) G90 G95 G96 F0.15 S180 T2 D2 M4 G90 G95 G96 F0.15 S180 T2 D2 M4 G0 X60 Z120 G0 X60 Z120 G1 X0 Z90 ........

  • Page 12: Programming Of Arcs (G02/G03). (Programming In Diameters)

    Programming of arcs (G02/G03). (Programming in diameters) Programming the arc center Programming the arc radius Absolute coordinates (G90) Absolute coordinates (G90) G90 G95 G96 F0.15 S180 T2 D2 M4 G90 G95 G96 F0.15 S180 T2 D2 M4 G0 X120 Z120 G0 X120 Z120 G1 X0 Z90 ........

  • Page 13: Tangential Entry/Exit (G37/G38) And Corner Rounding(G36) With Tool Radius Compensation (G40/G41/G42)

    Tangential entry/exit (G37/G38) and corner rounding(G36) with tool radius compensation (G40/G41/G42). G90 G95 G96 F0.15 S180 T2 D2 M4 G0 X120 Z120 G42 X0 ................ Begin tool radius compensation. G01 G37 R4 X0 Z100 ..........Tangential entry at point A. G01 G36 R5 X40 ............

  • Page 14: Canned Cycles

    8055T Inside turning of arcs and outside turning of straight sections..... 12 Inside arc facing and outside straight turning..........14 Inside straight facing and outside arc facing..........16 Inside roughing on the Z axis and outside arc turning......... 18 Inside straight turning and outside roughing on the Z axis.

  • Page 15: Inside Turning Of Arcs And Outside Turning Of Straight Sections

    Inside turning of arcs and outside turning of straight sections. Stock dimensions: Ø80x114mm First fixture: Set part zero (ORGX54=0, ORGZ54=112) G92 S2200 Operation 1 (Drilling) G94 G97 F90 S600 M4 Z150 T9 D9 G0 X0 Z8 G83 X0 Z0 I45.773 B9 D4 K0 H0 C1 G0 Z150 Operation 2 (Inside arc turning) G95 G96 F0.2 S120 M4...
  • Page 16 Second fixture: Set new part zero (MSG “* NEW FIXTURE - REVERSE PART *”) M0 M5 (MSG “”) (ORGX54=0, ORGZ54=110) G92 S2200 Operation 4 (Taper turning and facing) G95 G96 F0.2 S180 M4 G0 X90 Z20 G1 G42 X84 Z5 G81 X10 Z0 Q78 R-75 C2 L0.3 M0.3 H0.1 G0 G40 X14 Z0 G1 X-0.4...

  • Page 17: Inside Arc Facing And Outside Straight Turning

    Inside arc facing and outside straight turning. Stock dimensions: Ø80x69mm. First fixture: Set part zero (ORGX54=0, ORGZ54=67) G92 S2200 Operation 1 (Drilling) G94 G97 F90 S600 M4 Z150 T9 D9 G0 X0 Z8 G83 X0 Z0 I38.773 B3 D7 K0 H0 C4 G0 Z150 Operation 2 (Facing and outside turning) G95 G96 F0.2 S180 M4...
  • Page 18 Second fixture: Set new part zero (MSG “* NEW FIXTURE - REVERSE PART *”) M0 M5 (MSG “”) (ORGX54=0, ORGZ54=65) G92 S2200 Operation 4 (Outside taper facing) G95 G96 F0.2 S180 M4 T2 D2 G0 X90 Z20 G1 G41 X83 Z5 G82 X78 Z-33 Q10 R0 C2 L0.3 M0.3 H0.1 G0 G40 X14 Z0 G1 X-0.4...

  • Page 19: Inside Straight Facing And Outside Arc Facing

    Inside straight facing and outside arc facing. Stock dimensions: Ø80x84mm First fixture: Set part zero (ORGX54=0, ORGZ54=82) G92 S2200 Operation 1 (Drilling) G95 G97 F0.15 S600 M4 Z150 T9 D9 G0 X0 Z8 G83 X0 Z0 I40.773 B3 D7 K10 H0 C4 G0 Z150 Operation 2 (Inside taper facing) G95 G96 F0.2 S100 M4...
  • Page 20 Second fixture: Set new part zero (MSG “* NEW FIXTURE - REVERSE PART *”) M0 M5 (MSG “”) (ORGX54=0, ORGZ54=80) G92 S2200 Operation 4 (Outside arc facing) G95 G96 F0.2 S180 M4 T2 D2 G0 X90 Z20 G41 X84 Z5 G85 X78 Z-27 Q10 R0 C1.5 L0.3 M0.3 H0.1 I-45.011 K-21.772 G0 G40 X14 Z0 G1 X-0.4 F0.2...

  • Page 21: Inside Roughing On The Z Axis And Outside Arc Turning

    Inside roughing on the Z axis and outside arc turning. Stock dimensions: Ø80x84mm First fixture: Set part zero (ORGX54=0, ORGZ54=82) G92 S2200 Operation 1 (Drilling) G94 G97 F90 S600 T9 M4 Z150 T9 D9 G0 X0 Z8 G83 X0 Z0 I35.773 B5 D5 K15 H0 C1.5 G0 Z150 Operation 2 (Inside profile facing) G95 G96 F0.2 S100 M4...
  • Page 22 Operation 3 (Facing and outside turning) G95 G96 F0.2 S180 M4 T2 D2 G0 X90 Z20 G1 X78 Z5 G1 Z-40 G1 X85 G0 Z0 G1 X66 G1 Z5 G1 G42 X72 Z1 G1 X80 Z-3 G0 G40 Z150 Second fixture: Set new part zero (MSG “* NEW FIXTURE - REVERSE PART *”) M0 M5...

  • Page 23: Inside Straight Turning And Outside Roughing On The Z Axis

    Inside straight turning and outside roughing on the Z axis. Stock dimensions: Ø80x121mm First fixture: Set part zero (ORGX54=0, ORGZ54=119) G92 S2200 Operation 1 (Facing and outside turning) G95 G96 F0.2 S180 M4 G0 Z150 T2 D2 G0 X90 Z20 G1 X85 Z0 G1 X-0.4 G0 X78 Z2...
  • Page 24 Second fixture: Set new part zero (MSG “* NEW FIXTURE - REVERSE PART *”) M0 M5 (MSG “”) (ORGX54=0, ORGZ54=117) G92 S2200 Operation 4 (Outside profile facing) G95 G96 F0.2 S180 M4 T2 D2 G0 X90 Z20 G1 X85 Z5 G69 X78 Z-61.403 C1 L0.3 H0.1 S100 E110 (GOTO N120) N100 G1 G5 X60 Z-47...

  • Page 25: Inside And Outside Roughing On The X Axis

    Inside and outside roughing on the X axis. Stock dimensions: Ø80x114mm First fixture: Set part zero (ORGX54=0, ORGZ54=112) G92 S2200 Operation 1 (Drilling) G94 G97 F90 S600 M4 G0 Z150 T9 D9 G0 X0 Z10 G83 X0 Z0 I75.773 B8 D2 K50 H0 C5 G0 Z150 Operation 2 (Facing and outside turning) G95 G96 F0.2 S180 M4...
  • Page 26 Operation 3 (Inside profile turning) G95 G96 F0.2 S120 M4 T8 D8 G0 X18 Z20 G1 Z5 G68 X68 Z0 C1.5 L0.4 H0 S100 E110 G0 G41 X68 Z1 G5 G1 Z0 F0.1 N100 G3 X40 Z-35 I-53.985 K1.293 N110 G3 X20 Z-60 R36 G1 X18 G1 Z5 G0 G40 G7 Z150...

  • Page 27: Inside And Outside Taper Threading

    Inside and outside taper threading. Stock dimensions: Ø80x124mm First fixture: Set part zero (ORGX54=0, ORGZ54=122) G92 S2200 Operation 1 (Drilling) G95 G97 F0.15 S600 M4 G0 Z150 T9 D9 G0 X0 Z5 G83 X0 Z0 I75.773 B5 D5 K130 H0 C2 G0 Z150 Operation 2 (Facing and outside turning) G95 G96 F0.2 S180 M4...
  • Page 28 Operation 4 (Inside taper threading) G95 G96 F0.15 S60 M4 T10 D10 G0 X20 Z20 G1 X16 Z1.5 G86 X53 Z0 Q20 R-60 I-1 B0.4 D-2 L0 C-3 J5 A29.5 G0 Z150 Second fixture: Set new part zero (MSG “* NEW FIXTURE - REVERSE PART *”) M0 M5 (MSG “”) (ORGX54=0, ORGZ54=120)

  • Page 29: Inside And Outside Roughing On X. Outside Grooving And Threading

    Inside and outside roughing on X. Outside grooving and threading. Stock dimensions: Ø80x104mm First fixture: Set part zero (ORGX54=0, ORGZ54=102) G92 S2200 Operation 1 (Facing and outside turning) G95 G96 F0.2 S180 M4 G0 Z150 T2 D2 G0 X90 Z20 G1 X78 Z5 Z-38 G0 Z0...
  • Page 30 Operation 3 (Inside profile turning) G95 G96 F0.1 S120 M4 T8 D8 G0 X18.2 Z10 G68 X74 Z1 C1 L0.3 H0 S100 E110 G0 G41 X74 Z1 N100 G1 G5 X66 Z-3 Z-17.169 G3 X63.033 Z-22.411 I-10 K0 G1 G36 R10 X50 Z-33 X50 Z-47 G3 X38 Z-53 I-6 K0 N110 G1 X19 Z-53...

  • Page 31: Outside Pattern Repeat. Inside Grooving And Threading

    Outside pattern repeat. Inside grooving and threading. Stock dimensions: Ø80x132mm First fixture: Set part zero (ORGX54=0, ORGZ54=130) G92 S2200 Operation 1 (Facing and outside turning) G95 G96 F0.2 S180 M4 G0 Z150 T2 D2 G0 X90 Z20 G1 X78 Z5 G1 Z-36 F200 G1 X85 G0 Z0...
  • Page 32 G0 G41 X65.35 Z0.5 N100 G1 G5 X58.35 Z-3 G1 G36 R13 X58.35 Z-32 G1 G36 R6 X25.4024 Z-54 N110 G1 X18 Z-54 G0 G40 G7 Z150 Operation 4 (Inside grooving) G95 G96 F0.08 S50 M4 T13 D13 G0 G41 X40 Z-15 G88 X60 Z-19 Q62 R-25 K5 G0 Z150 Operation 5 (Inside threading)

  • Page 33: Inside And Outside Roughing On The X Axis

    Inside and outside roughing on the X axis Stock dimensions: Ø80x124mm First fixture: Set part zero (ORGX54=0, ORGZ54=122) G92 S2200 Operation 1 (Facing and outside turning) G95 G96 F0.2 S180 M4 G0 Z150 T2 D2 G0 X90 Z20 G1 X85 Z0 X-0.4 G1 G42 X0 Z0 G36 R5 X78 Z0...
  • Page 34 Operation 2 (Outside profile turning) G95 G96 F0.2 S180 M4 T3 D3 G0 X80 Z20 G1 Z5 G68 X0 Z0 C1 L0.5 H0.1 S100 E110 (GOTO N120) N100 G1 G36 R5 X78 Z0 G3 X40 Z-32 R92.74 G1 Z-42 G36 R5 X65 Z-49.39 X40 Z-57 N110 G2 X78 Z-90 R31 N120 G0 Z150...
  • Page 35 User Notes: XAMPLE MANUAL...

  • Page 36: C» Axis Programming

    8055T Machining a profile in the ZC plane............34 Machining a profile in the XC plane............35 Programming examples: «C» axis programming...
  • Page 37 Machining a profile in the ZC plane. Selecting the radial live tool. G0 X100 Z150 T15 D15 M45 S-600 Operation 1 (Machining of the slot) G15 R36 ......... Select the "C" axis. G16 ZC ........... Select the work plane. G0 X90 Z-15 C0 G1 G94 X72 F100 M13 Z-35...
  • Page 38 Machining a profile in the XC plane. Select the axial live tool. G0 X100 Z150 T16 D16 M45 S600 Operation 1 (Machining of a hexagon) G15 ..........Select the "C" axis. G16 XC ........... Select the work plane. G94 Z10 C0 F100 G1 Z-6 G1 G42 X39.26 C0 .......
  • Page 39 User Notes: XAMPLE MANUAL...

  • Page 40: Profile Editor

    8055T Profile editor. Example 1................. 38 Profile editor. Example 2................. 39 Profile editor. Example 3................. 40 Profile editor. Example 4................. 41 Programming examples: Profile Editor...
  • Page 41 Profile editor. Example 1. PROFILE DEFINITION WITHOUT ROUNDINGS, CHAMFERS, TANGENTIAL ENTRY AND EXIT • STARTING POINT : Z = 100 X = 0 • STRAIGHT : Z = 80 X = 0 • STRAIGHT : Z = 80 X = 50 •...
  • Page 42 Profile editor. Example 2. PROFILE DEFINITION • STARTING POINT : Z= 170 X= 0 • CCW ARC (1) : Zcenter= 140 Xcenter= 0 Radius= 30 Tangent= Yes • CCW ARC (2) : Radius= 350 Tangent= Yes • CW ARC (3) : Zcenter= 50 Xcenter= 190 Radius= 30...
  • Page 43 Profile editor. Example 3. PROFILE DEFINITION • STARTING POINT : Z = 180 X = 0 • CCW ARC (1) : Zcenter= 150 Xcenter=0 Radius = 30 • STRAIGHT LINE (2) : Angle= 195 Tangent = Yes The CNC shows all the possible options between sections 1-2. Select the right one •...
  • Page 44 Profile editor. Example 4. PROFILE DEFINITION • STARTING POINT : Z = 128 X = 0 • CCW ARC (1) : Zcenter = 107 Xcenter = 0 Radius = 21 • CW ARC (2) : Radius= 10 Tangent = Yes •...
  • Page 45 User Notes: XAMPLE MANUAL...

  • Page 46: User Screen Customizing Programs

    8055T Machine diagnosis................. 44 Machining a pulley................. 52 Programming examples: User screen customizing programs...
  • Page 47 Machine diagnosis. This example shows: a.- How to write a user screen customizing program. In order to be able to execute this program in the user channel of the MANUAL mode, general machine parameter «USERMAN» must be set with the program number. For better understanding, the explanation is divided into parts indicating the section of the program and the creation of the corresponding screens (pages) and symbols.
  • Page 48 Part 2: "Shows the status of inputs I1 through I40" Program lines (main program). N200 (PAGE2) ........... Shows page 2 (KEY=0) ........... Clears the memory of the last key pressed. N210 (P100=PLCI1) ......... Assigns to parameter P100, the value of inputs I1 to I32 (P199=85) ........
  • Page 49 Editing page 2 Access the screen customizing mode and select: [Utilities] [Edit] [Page] 2 [Enter] Select background color: Navy blue Edit the following texts: Main color Size Text Position Main color Size Text Position Main color Size Text Position White Large INPUTS X226...
  • Page 50 Part 3: "Shows the status of outputs O1 to O18" Program lines (main program). N300 (PAGE3) ........... Shows page 3 (KEY = 0 ) ........Clears memory of last key pressed N310 (P100=PLCO1) ......... Assigns to parameter P100 the value of the outputs O1 to O32 (P199=85) ........
  • Page 51 Editing page 3 Access the screen customizing mode and select: [Utilities] [Editor] [Page] 3 [Enter] Select background color: Navy blue Edit the following texts: Main color Size Text Position Main color Size Text Position Main color Size Text Position White Large OUTPUTS X235 White...
  • Page 52 Part 4: "Shows the consumption of motors" The speed drives have an analog output (0 to 10V) proportional to the current consumed by the motor. In this example, the following connections have been made: - The X axis drive’s current output is connected to the analog input 1 of the CNC. - The Z axis drive’s current output is connected to the analog input 2 of the CNC.
  • Page 53 Editing page 4 Access the screen customizing mode and select: [Utilities] [Editor] [Page] 4 [Enter] Select background color: Navy blue Edit the following texts: Main color Size Text Position Main color Size Text Position White Large MOTOR CONSUMPTION X120 White Large Y253 Large...
  • Page 54 XAMPLE MANUAL...
  • Page 55 Machining a pulley. This example shows: a.- How to create a subroutine to execute the pulley. In the example, the program contains the subroutine to execute the pulley (Subroutine 50). The dimensions of the pulley must be defined by the user before calling upon this subroutine. b.- How to create a user screen customizing program.
  • Page 56 Pulley executing subroutine (Subroutine 50) The tool data is: D=12 NOSEA=90 NOSEW=4 CUTA=0 Calibrated for the corner indicated by the arrow. The Call parameters of the subroutine are: P100 = Angle between the sides of the pulley. P101 = Absolute Z center coordinate of the pulley. P102 = Outside diameter of the pulley.
  • Page 57 Program lines of the subroutine: (SUB 50) (IF NOSEW12 GT (P104-2*(P107/COS(P100/2))- 2*(P103-P107)*TAN(P100/2)) ERROR “WRONG DATA”) ....... If cutter width > "d" => Error ;——————————————————————————————————————————————————————————————— ; Roughing operation ;——————————————————————————————————————————————————————————————— (P115=FUP((P103-P107)/P106)) ................Calculates Nr. of passes (P115). (P106=(P103-P107)/P115) ..................Recalculates the pass (P106). G92 S500 G95 G96 FP109 SP108 T12 M4 M41 (P1=P102+2*P105, P2=P101+(P104/2)-(P107/COS(P100/2))-NOSEW12)
  • Page 58 Editing page 50. Access the screen customizing mode and select: [Utilities] [Editor] [Page] 50 [Enter] Select background color: Navy blue. Edit the following graphic elements: Element Main color Line type 1st corner 2nd corner Element Main color Line type 1st corner 2nd corner Y150 X100...
  • Page 59 XAMPLE MANUAL...
  • Page 60 XAMPLE MANUAL...

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