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CNC and at the drives. • Tendency test on analog axes. FAGOR AUTOMATION shall not be held responsible for any personal injuries or physical damage caused or suffered by the CNC resulting from any of the safety elements being disabled.
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Hard wa re co nf igu r at i on . I N D E X About the product - CNC 8060 ..................... 5 Declaration of CE conformity and warranty conditions ..............9 Version history - CNC 8060 ......................11 Safety conditions ........................13 Returning conditions ........................
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Securing the module....................69 Voltage supply for the module..................70 Connectors........................71 Selecting the language and the keyboard distribution........... 71 Using the Fagor logo key....................73 Numeric keypad......................73 5.10 Touchpad (touch screen)....................74 CHAPTER 6 OP-PANEL-329.
Hardw a re co nf igu r at i on . ABOUT THE PRODUCT - CNC 8060 BASIC CHARACTERISTICS. Basic characteristics. 8060 8060 8060 8060 8060 M FL M Power T FL T Power Number of axes. 3 to 4 3 to 6 3 to 4 3 to 6...
CNC 8060 It allows for the editing, modification and simulation of a those that are not familiarized with Fagor CNC's. part-program. Working in conversational mode is easier than in ISO mode, as it ensures proper data entry and minimizes the SOFT TOOL RADIUS COMP number of operations to be defined.
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A tandem axis consists in two motors mechanically The program translator may be used to convert programs coupled (slaved) and making up a single transmission written in other languages into Fagor ISO codes. system (axis or spindle). A tandem axis helps provide the SOFT THIRD PARTY CANOPEN necessary torque to move an axis when a single motor is Third-party CANopen.
Hardw a re co nf igu r at i on . DECLARATION OF CE CONFORMITY AND WARRANTY CONDITIONS DECLARATION OF CONFORMITY The declaration of conformity for the CNC is available in the downloads section of FAGOR’S corporate website. http://www.fagorautomation.com. (Type of file: Declaration of conformity).
Hardw a re co nf igu r at i on . VERSION HISTORY - CNC 8060 Here is a list of the features added to each manual reference. Ref. 1402 First version. Ref. 1409 The name of the E21 connector (K21 before) of the central unit has been corrected. New ambient characteristics of the enclosure.
Read the following safety measures in order to prevent harming people or damage to this product and those products connected to it. Fagor Automation shall not be held responsible of any physical or material damage originated from not complying with these basic safety rules.
Central unit enclosure. To maintain the right ambient conditions in the enclosure of the central unit, it must meet the requirements indicated by Fagor. See the corresponding chapter in the hardware manual. Power switch. This switch must be easy to access and at a distance between 0.7 and 1.7 m (2.3 and 5.6 ft) off the floor.
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Hard wa re co nf igu r at i on . Symbols that the product may carry. Ground symbol. This symbol indicates that that point must be under voltage. ESD components. This symbol identifies the cards as ESD components (sensitive to electrostatic discharges). CNC 8060 : 1709) ·15·...
Hardw a re co nf igu r at i on . RETURNING CONDITIONS Pack it in its original package along with its original packaging material. If you do not have the original packaging material, pack it as follows: Get a cardboard box whose 3 inside dimensions are at least 15 cm (6 inches) larger than those of the unit itself.
• Do not handle the connectors with the unit supplied with power. Before handling these connectors (I/O, feedback, etc.), make sure that the unit is not powered. • Do not get into the inside of the unit. Only personnel authorized by Fagor Automation may access the interior of this unit.
In order to avoid personal injuries and damage to this product or to those connected to it, read carefully the section on safety conditions in the introduction to this manual. Fagor Automation shall not be held responsible of any physical damage or defective unit resulting from not complying with these basic safety regulations.
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H a r d w a r e c on fi g u r a t io n. CNC 8060 : 1709) ·22·...
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Hard wa re co nf igu r at i on . CONFIGURATION. Central unit + Monitor + Keyboard. The central unit is located on the rear of the monitor. Identification. Description. Available for 8060M-Power and 8060T-Power models. • Central unit. •...
Hard wa re co nf igu r at i on . Remote modules. Remote modules may be used to have extra resources (see table below) distributed at different locations of the machine or installed in the electrical cabinet. Identification. Description. •...
H a r d w a r e c on fi g u r a t io n. General diagram. See the schematic description of all the elements that make up the CNC system: MONITOR-LCD-10 VERTICAL MONITOR-LCD-10 TOUCH VERTICAL MONITOR-LCD-10K-001 MONITOR-LCD-10 HORIZONTAL MONITOR-LCD-10 TOUCH HORIZONTAL Sercos II...
• The enclosure must not have any ventilation holes, because they could let dust or other substances • To improve heat dissipation, install a fan inside the enclosure for air circulation. Before building an enclosure with glass fiber u another poor heat dissipating material, contact Fagor Automation.
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H a r d w a r e c on fi g u r a t io n. CN60-10H. Required minimum dimensions: CN60-10H 502 mm 19.76 inch 305 mm 12.00 inch 125 mm 4.92 inch 15 mm 0.59 inch 15 mm 0.59 inch (*) The minimum gap between the CNC and the side walls of the enclosure.
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Hard wa re co nf igu r at i on . Calculation of the surface needed for heat dissipation. To calculate the total surface required for the enclosure, in order to dissipate the heat generated in it, the following data must be considered. Cf ·...
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H a r d w a r e c on fi g u r a t io n. CNC 8060 : 1709) ·30·...
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Hard wa re co nf igu r at i on . CN60-10H / CN60-10HT CN60-10V / CN60-10VT CN60-10K. Module. Differences. CN60-10H Available for 8060M Power and 8060T Power models. CN60-10HT(*) • The central unit is located on the rear of the monitor. CN60-10V •...
H a r d w a r e c on fi g u r a t io n. Specifications. Type. Description. General. • Monitor and keyboard set with the central unit attached on the rear. The CN60-10K also comes with an operator panel. •...
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Fagor Automation may access the interior of this unit. Fagor Automation offers several flash compact in its catalog to increase storage space; if you are going to use other compact flashes, always use industrial grade compact flash SLC; they support temperatures between -40ºC and +80ºC (-40 ºF and 176 ºF) and last 27 years with 1000 writes per day.
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H a r d w a r e c on fi g u r a t io n. Dimensions. 4.2.1 CN60-10V / CN60-10VT (8060M-Power and 8060T-Power models). inch inch 18.58 17.32 10.83 9.57 58.5 2.30 CNC 8060 : 1709) ·34·...
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Hard wa re co nf igu r at i on . 4.2.2 CN60-10V / CN60-10VT (8060M-Power and 8060T-Power models). inch inch 12.95 11.65 15.47 14.21 58.5 2.30 CNC 8060 : 1709) ·35·...
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H a r d w a r e c on fi g u r a t io n. 4.2.3 CN60-10K (8060M-FL, 8060T-FL and 8060L models). inch inch 16.54 15.28 13.78 12.52 2.68 CNC 8060 : 1709) ·36·...
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Hard wa re co nf igu r at i on . Enclosure and securing of the modules. 4.3.1 Ambient characteristics of the enclosure. To ensure the ambient conditions inside the enclosure, it must meet the requirements mentioned earlier. See chapter "3 Central unit (cpu) enclosure.".
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H a r d w a r e c on fi g u r a t io n. CN60-10V / CN60-10VT. inch inch 11.77 1.5 - 4 0.06 - 0.16 14.29 CN60-10K. inch inch 15.40 1.5 - 4 0.06 - 0.16 12.63 CNC 8060 : 1709)
Hard wa re co nf igu r at i on . 4.3.3 Securing the module. The module must be installed in a proper enclosure that may be located on the machine or on an external support. To insert the unit into the enclosure, it must have a big enough hole to allow to insert it easily, without obstacles and without forcing the unit.
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H a r d w a r e c on fi g u r a t io n. Power supply for the module. O v e r - v o l t a g e protection fuse. Power supply. 4.4.1 Electrical characteristics.
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Hard wa re co nf igu r at i on . 4.4.4 Non-volatile RAM (FRAM). The CNC has non-volatile RAM (FRAM) that keeps the information saved in it even when a power failure occurs. The non-volatile RAM (FRAM) always saves the position of the axes, the rest of the data that it saves is determined by machine parameters, like for example, PLC registers (parameter BKUPREG), common arithmetic parameters (parameter BKUPCUP), etc.
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H a r d w a r e c on fi g u r a t io n. 4.4.6 NOT recommended circuits. The following types of circuits should NOT be used. Examples of circuits that cannot maintain the output voltage in an instantaneous interruption (the output voltage drops under 20.4 V).
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Hard wa re co nf igu r at i on . Hardware functionality. Connectors. 4.5.1 Front of the monitor. USB connector. USB 2.0 USB 2.0 port accessible from the front and protected by a cover, for the connection of a pendrive, mouse or keyboard.
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H a r d w a r e c on fi g u r a t io n. 4.5.2 Rear. Central unit and handwheel connectors. CN60-10H CN60-10HT CN60-10V CN60-10VT CN60-10K Connector identification. Connector. ·A22· 24 V supply input. Page ·B28· CAN bus.
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Hard wa re co nf igu r at i on . ·A22· 24 V DC supply input. Plug-in part 3-pole Phoenix-contact combicon connector (7.62 mm pitch). Rated current; 12 A. Signal. Function. - - -. 0 V reference signal. +24 V Power supply.
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H a r d w a r e c on fi g u r a t io n. ·E21· Local feedback input. The feedback signals may be incremental (TTL, differential TTL, Vpp) or communication protocols (SSI, EnDat). Plug-in part 15-pin female SUB-D HD connector. •...
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Compact flash Additional storage space for user programs. Fagor Automation offers several flash compact in its catalog to increase storage space; if you are going to use other compact flashes, always use industrial grade compact flash SLC; they support temperatures between -40ºC and +80ºC (-40 ºF and 176 ºF) and last 27 years with 1000 writes per day.
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H a r d w a r e c on fi g u r a t io n. ·I23· Local digital inputs (16 inputs). Plug-in part 2 identical connectors 9-pole Phoenix-contact minicombicon connector (2.5 mm pitch). Rated current; 4 A. •...
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Hard wa re co nf igu r at i on . ·I25· Probe input. Plug-in part 8-pole Phoenix-contact minicombicon connector (3.5 mm pitch). Rated current; 8 A. Pin. Signal. Description. GND_5V 0 V reference signal for 5V. +5 V 5 V output. PRB1_IN5V 5 V input of probe 1.
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H a r d w a r e c on fi g u r a t io n. ·X27· Relay for the emergency chain. Plug-in part 2-pole Phoenix-contact minicombicon connector (3.5 mm pitch). Rated current; 8A. Pin. Signal. Function. RELAY Relay for the emergency chain.
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Hard wa re co nf igu r at i on . 4.5.3 RS expansion board (available soon). CN60-10H CN60-10V CN60-10HT CN60-10VT CN60-10K ·RS· RS232 / RS422 / RS485 serial line. Plug-in part 9-pin male SUB-D connector. Pin. RS232 signal. RS422 signal. RS485 signal.
H a r d w a r e c on fi g u r a t io n. Technical/electrical characteristics of the inputs and outputs. 4.6.1 Digital inputs. All digital inputs are galvanically isolated up to 500 V through opto-couplers. All digital inputs meet the standard IEC61131-2 type 1 and type 3.
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Hard wa re co nf igu r at i on . 4.6.4 Feedback inputs. The central unit has one feedback input. The feedback signals may be incremental (TTL, differential TTL, Vpp) or communication protocols (SSI, EnDat). Characteristic. Value. +5 V power consumption. 250 mA.
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H a r d w a r e c on fi g u r a t io n. Work levels for sinusoidal 1 Vpp signal. VApp VBpp VIopp Characteristic. Value. Maximum frequency: 500 kHz. A and B signals. Amplitude: 0.6 ÷ 1.2 Vpp A and B signals.
Hard wa re co nf igu r at i on . Connections. 4.7.1 Connecting the relay for the emergency chain. Single-contact relay, normally open contact that closes when the CNC is powered up and running properly; it opens again when the CNC is turned off or when an internal failure occurs. The relay withstands up to 1 A at 24 V.
Connect the cable shield to the connector housing at both ends. Cable characteristics. Fagor Automation offers a wide range of cables and extension cables to connect the feedback systems to the CNC. The cable characteristics , as well as its length, depend on the type of feedback being used.
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Hard wa re co nf igu r at i on . 4.7.3 Handwheel connection (only CN60-10K). The LCD-10K model admits the connection of up to 3 handwheels (MPG1, MPG2 and MPG3) with A and B signals (5 V DC TTL). If he handwheel has an axis selector button, the button signal may be connected to a digital input and may be managed from the PLC using the -NEXTMPGAXIS-mark.
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H a r d w a r e c on fi g u r a t io n. 4.7.4 Probe connection. Connector pinout. Plug-in part 8-pole Phoenix-contact minicombicon connector (3.5 mm pitch). Pin. Signal. Description. GND_5V 0 V reference signal for 5V. +5 V 5 V output.
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Hard wa re co nf igu r at i on . Probe whose output has a normally closed contact. Connection to +5 V. The connection acts upon the up flank (positive pulse) of the probe signal. Chassis PROBE + 5 V PRB1_IN5V GND_5V Probe whose output has a normally closed contact.
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H a r d w a r e c on fi g u r a t io n. Interface with a PUSH-PULL output. Connection to +24 V. Depending on the interface being used, the connection acts upon the up flank or down flank of the probe signal.
Hard wa re co nf igu r at i on . 4.7.5 Connection to an Ethernet network. The Ethernet connection enables the CNC to be configured as another node in the local network, thus being able to communicate with other CNCs or PCs to transfer files, run telediagnoses, etc.
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H a r d w a r e c on fi g u r a t io n. 4.7.6 RS232 serial line connection. Connector pinout. Plug-in part 9-pin male SUB-D connector. Pin. Signal. Description. Carrier detect. Receive data. Send data. Data terminal ready.
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Hard wa re co nf igu r at i on . 4.7.7 RS422 serial line connection. Connector pinout. Plug-in part 9-pin male SUB-D connector. Pin. Signal. Description. - - - - - - LineTerm 120line terminating resistor. LineTerm 120line terminating resistor. - - - - - - Reference signal.
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H a r d w a r e c on fi g u r a t io n. 4.7.8 RS485 serial line connection. Connector pinout. Plug-in part 9-pin male SUB-D connector. Pin. Signal. Description. - - - - - - LineTerm 120line terminating resistor.
• Numeric keypad optimized to operate with the CNC (keys for axes, feedrate, speed, etc). • Special functions with the Fagor key. In the operating system, customize the keyboard arrangement as "English (United States)". See "5.7 Selecting the language and the keyboard distribution."...
H a r d w a r e c on fi g u r a t io n. General diagram. • Do not replace the cable supplied by Fagor. • Do not connect any type of extension cord to the USB power cable.
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Hard wa re co nf igu r at i on . Dimensions. inch inch 16.54 15.28 6.89 5.63 1.33 31.50 CNC 8060 : 1709) ·67·...
• The enclosure must not have any ventilation holes, because they could let dust or other substances • To improve heat dissipation, install a fan inside the enclosure for air circulation. Before building an enclosure with glass fiber u another poor heat dissipating material, contact Fagor Automation.
Hard wa re co nf igu r at i on . 5.4.2 Securing the module. The module must be installed in a proper enclosure that may be located on the machine or on an external support. To insert the unit into the enclosure, it must have a big enough hole to allow to insert it easily, without obstacles and without forcing the unit.
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Rear view. USB power cable. • Do not replace the cable supplied by Fagor. • Do not connect any type of extension cord to the USB power cable. • Connect the keyboard directly to the central unit; do not connect the keyboard to any type of hub.
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Hard wa re co nf igu r at i on . Connectors. The connectors are in the rear. Side view. Ground connection. Selecting the language and the keyboard distribution. In the operating system, customize the input language and the keyboard distribution as "English (United States)".
H a r d w a r e c on fi g u r a t io n. In the "Installed services” section, click on the button "Add". Add the desired input language and the keyboard distribution (in this case, English (United States)). Click on "OK"...
The second function of the keys is available with a long press of the key; the [SHIFT] key is not necessary. The behavior of the three axis keys can be modified with the [FAGOR]+[C] keys. Option 1. The keys write the name of the first six axes of the channel.
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H a r d w a r e c on fi g u r a t io n. 5.10 Touchpad (touch screen). Left button. Right button, Primary button. Double click. Secondary button. Tap lightly with one finger to Tap lightly twice with one finger Tap lightly with two fingers to simulate a mouse click.
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Hard wa re co nf igu r at i on . OP-PANEL-329. The machine manufacturer must comply with the EN 60204-1 (IEC-204-1) regulation regarding electrical shocks in case of defective input/output pins with external power supply when not plugging the connector before turning the power supply on. Module.
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H a r d w a r e c on fi g u r a t io n. General diagram. OP-PANEL-329 Connection. Description. Communication with CNC. Maximum length: 500 m (1640 ft) for the CANopen bus. CNC 8060 : 1709) ·76·...
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Hard wa re co nf igu r at i on . Dimensions. inch inch 12.95 11.65 6.89 5.59 0.78 1.49 CNC 8060 : 1709) ·77·...
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• The enclosure must not have any ventilation holes, because they could let dust or other substances • To improve heat dissipation, install a fan inside the enclosure for air circulation. Before building an enclosure with glass fiber u another poor heat dissipating material, contact Fagor Automation.
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Hard wa re co nf igu r at i on . 6.4.2 Securing the module. The module must be installed in a proper enclosure that may be located on the machine or on an external support. To insert the unit into the enclosure, it must have a big enough hole to allow to insert it easily, without obstacles and without forcing the unit.
H a r d w a r e c on fi g u r a t io n. Power supply for the module. 24 V DC universal power supply, via Phoenix connector. See "24 V DC voltage supply." on page 82. 24 V DC Connector pinout.
Hard wa re co nf igu r at i on . Hardware functionalities. 6.6.1 Ground connection. It is up to the system integrator to meet all the requirements of local and national electrical codes as well as all the regulations applicable regarding the grounding of the whole unit. Ground connection.
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H a r d w a r e c on fi g u r a t io n. 24 V DC voltage supply. Plug-in part 3-pole Phoenix-type combicon connector (7.62 mm pitch). Rated current; 12 A. Signal. Function. Chassis. 0 V reference signal. +24 V Power supply.
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Hard wa re co nf igu r at i on . ·B28A / B28B· CAN bus. Plug-in part 5-pole Phoenix-contact minicombicon connector (3.5 mm pitch). Rated current; 8 A. Pin. Signal. Function. Ground / 0 V. (LOW) bus signal. CAN shield. (HIGH) bus signal.
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H a r d w a r e c on fi g u r a t io n. ·S41· CAN bus. Address (node) of the element. Each one of the elements (nodes) integrated into the CAN bus is identified by the 16-position rotary switch (0-15) "Address" (also referred to as "Node_Select").
Hard wa re co nf igu r at i on . Handwheel connection. The keyboard admits the connection of up to 3 handwheels (MPG1, MPG2 and MPG3) with A and B signals (5 V DC TTL). If he handwheel has an axis selector button, the button signal may be connected to a digital input and may be managed from the PLC using the NEXTMPGAXIS mark.
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H a r d w a r e c on fi g u r a t io n. CNC 8060 : 1709) ·86·...
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Hard wa re co nf igu r at i on . OP-PANEL / OP-PANEL+SPDL RATE. The machine manufacturer must comply with the EN 60204-1 (IEC-204-1) regulation regarding electrical shocks in case of defective input/output pins with external power supply when not plugging the connector before turning the power supply on.
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H a r d w a r e c on fi g u r a t io n. General diagram. OP-PANEL OP-PANEL+SPDL RATE Connection. Description. Communication with CNC. Maximum length: 500 m (1640 ft) for the CANopen bus. CNC 8060 : 1709) ·88·...
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Hard wa re co nf igu r at i on . Dimensions. inch inch 16.54 15.28 6.89 5.63 0.94 54.5 2.15 CNC 8060 : 1709) ·89·...
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• The enclosure must not have any ventilation holes, because they could let dust or other substances • To improve heat dissipation, install a fan inside the enclosure for air circulation. Before building an enclosure with glass fiber u another poor heat dissipating material, contact Fagor Automation.
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Hard wa re co nf igu r at i on . 7.4.2 Securing the module. The module must be installed in a proper enclosure that may be located on the machine or on an external support. To insert the unit into the enclosure, it must have a big enough hole to allow to insert it easily, without obstacles and without forcing the unit.
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H a r d w a r e c on fi g u r a t io n. Power supply for the module. 24 V DC universal power supply, via Phoenix connector. See "24 V DC voltage supply." on page 94. 24 V DC Connector pinout.
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Hard wa re co nf igu r at i on . Hardware functionalities. 7.6.1 Ground connection. It is up to the system integrator to meet all the requirements of local and national electrical codes as well as all the regulations applicable regarding the grounding of the whole unit. Ground connection.
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H a r d w a r e c on fi g u r a t io n. 24 V DC voltage supply. Plug-in part 3-pole Phoenix-type combicon connector (7.62 mm pitch). Rated current; 12 A. Signal. Function. Chassis. 0 V reference signal. +24 V Power supply.
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Hard wa re co nf igu r at i on . ·B28A / B28B· CAN bus. Plug-in part 5-pole Phoenix-contact minicombicon connector (3.5 mm pitch). Rated current; 8 A. Pin. Signal. Function. Ground / 0 V. (LOW) bus signal. CAN shield. (HIGH) bus signal.
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H a r d w a r e c on fi g u r a t io n. CAN bus. Address (node) of the element. Each one of the elements (nodes) integrated into the CAN bus is identified by the 16-position rotary switch (0-15) "Address" (also referred to as "Node_Select").
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Hard wa re co nf igu r at i on . Handwheel connection. The keyboard admits the connection of up to 3 handwheels (MPG1, MPG2 and MPG3) with A and B signals (5 V DC TTL). If he handwheel has an axis selector button, the button signal may be connected to a digital input and may be managed from the PLC using the NEXTMPGAXIS mark.
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H a r d w a r e c on fi g u r a t io n. CNC 8060 : 1709) ·98·...
Hard wa re co nf igu r at i on . CAN BUS (CANOPEN PROTOCOL). CANopen is a network communication protocol based on the CAN bus system for connecting the CNC with remote modules and keyboards. The CAN connection supports up to 32 devices (nodes), including the central unit;...
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H a r d w a r e c on fi g u r a t io n. Module interconnection. Respect the cable's minimum bending radius when connecting it. They must be connected in series; on elements having two CAN connectors, either one may be used. Once the elements have been connected, define their logic order in the bus and the transmission speed.
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Hard wa re co nf igu r at i on . Identification of the modules at the bus. Each one of the elements integrated into the CAN bus is identified by its address or node number. The CNC must always occupy position "0" and the rest of the elements of the bus will occupy consecutive positions starting with 1.
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H a r d w a r e c on fi g u r a t io n. Configuring the address (node number). RIOW series remote modules. The dipswitch may be used to select the address of the node and the transmission speed.
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Hard wa re co nf igu r at i on . Type of CAN bus. Bus type selector: CANfagor / CANopen. The RIO5 and RIOR modules are always in CANopen mode. The CNC and the operator panel must be configured for the CANopen bus. Bus type selection at the operator panel.
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H a r d w a r e c on fi g u r a t io n. Speed selection at RIOR remote modules. The speed is selected with switches ·2· and ·3· (CO BR). DS ·2· DS·3· Speed Length of the CAN bus. 1000 kHz Up to 20 meters.
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DRIVE DRIVE Sercos cable characteristics. Fagor Automation supplies the fiber optic cables needed for Sercos communication. There are several types of cable depending on their length and their dynamic and static installation characteristics. • Fiber optic cable with polymer core (SFO, SFO-FLEX) for up to 40 meters. If the fiber...
Storage: -40 ºC / 80 ºC (-40 ºF / 176 ºF). Cable handling. The cable provided by Fagor has its pins protected with a hood. Before connecting the cable, remove the protecting hood. Both for removing the pins protecting hood for the pins and...
The Sercos connection is carried out in a ring using fiber optic cable by joining an OUT terminal with an IN terminal. The drawing shows the Sercos connection of the CNC with Fagor spindle drives and the X, Y axes. X AXIS...
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H a r d w a r e c on fi g u r a t io n. Data exchange via Sercos. The data exchange between the CNC and the drives takes place in each position loop. The more data is exchanged, the more overloaded the Sercos transmission will be. These registers should be limited leaving only the ones absolutely necessary after the setup.
The analog input for the sensor can be installed in remote CAN modules or on the Sercos drive of any axis. Fagor Automation recommends using a drive input. Use the machine parameters GAPANAINTYPE and GAPANAINID to define the CNC where the sensor input is located.
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