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wtw DIQ/S 182-XT-4 Operating Manual

Modular measuring system for 4 digital sensors
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OPERATING MANUAL
ba75753e06 12/2014
DIQ/S 182-XT-4
System 182-XT-4
MODULAR MEASURING SYSTEM FOR 4 DIGITAL SENSORS

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Summary of Contents for wtw DIQ/S 182-XT-4

  • Page 1 OPERATING MANUAL ba75753e06 12/2014 DIQ/S 182-XT-4 System 182-XT-4 MODULAR MEASURING SYSTEM FOR 4 DIGITAL SENSORS...
  • Page 2 DIQ/S 182-XT-4 System 182-XT-4 © Copyright Weilheim 2014, WTW GmbH Reprinting - even as excerpts - is only allowed with the explicit written authorization of WTW GmbH, Weilheim.. Printed in Germany. ba75753e06 12/2014...

  • Page 3: Table Of Contents

    Connecting IQ sensors ......... . . 3-21 Onsite installation of DIQ/S 182-XT-4 and MIQ modules ......3-23 3.6.1...
  • Page 4 3.9.2 DIQ/S 182-XT-4/24V (24 V version) ........3-39 3.10 Connections to the relay and current outputs .
  • Page 5 DIQ/S 182-XT-4 ........
  • Page 6 Contents System 182-XT-4 0 - 4 ba75753e06 12/2014...

  • Page 7: Overview

    System 182-XT-4 Overview Overview Structure and function DIQ/CR3 Main components of DIQ/S 182-XT-4 DIQ/S 182 XT-4 Fig. 1-1 Main components Sensors Up to four main measured variables (e.g. pH, oxygen content, turbidity value...) together with their associated auxiliary measured variable (e.g.
  • Page 8 Overview System 182-XT-4 DIQ/S 182 XT-4 DIQ/JB IQ Sensors, digital Fig. 1-2 Systems with 3 and 4 physical sensors Other installation examples are given in section 3.12 I NSTALLATION EXAMPLES 1 - 2 ba75753e06 12/2014...
  • Page 9 System 182-XT-4 Overview Relay and current The relay and current outputs can be linked with sensors. Linked outputs outputs can be used to monitor sensors and for the output of measured values. A relay output can be programmed as:  a monitoring relay ...

  • Page 10: Behaviour Of The System To A Power Failure

    Overview System 182-XT-4 Behaviour of the system to a power failure  The system configuration is non volatile and is permanently retained. It consists of the following settings: – Sensor settings – Settings and links of the relay outputs – Settings and links of the current outputs –...

  • Page 11: Safety

    The following documents provide additional information, which you should observe for your safety when working with the measuring system:  Operating manuals of other components of the DIQ/S 182-XT-4 system (power packs, controller, accessories)  Safety datasheets of calibration and maintenance equipment (e.g.

  • Page 12: Safe Operation

    ECHNICAL DATA User qualification Target group The DIQ/S 182-XT-4 system was developed for online analysis. Some maintenance activities, e.g. changing the membrane caps in D.O. sensors, require the safe handling of chemicals. Thus, we assume that the maintenance personnel is familiar with the necessary precautions to take when dealing with chemicals as a result of their professional training and experience.
  • Page 13 WARNING A circuit (except for the power supply connections), that is connected to an DIQ/S 182-XT-4 component, must not feed any voltages or currents that are not allowed. It has to be made sure that the circuit at any time meets all requirements of a Limited circuit or Limited Power as well as of SELV (Safety Extra Low Voltage).
  • Page 14 Safety System 182-XT-4 2 - 4 ba75753e06 12/2014...

  • Page 15: Installation

    Installation Installation Scope of delivery The following parts are included in the scope of delivery of the DIQ/S 182-XT-4:  DIQ/S 182 XT-4 with attached DIQ/CR3 combi output module  Accessory kit with: – Contact carrier with screws – ISO cap nuts with screws and ring washers –...

  • Page 16: Basics Of The Installation

    Installation System 182-XT-4 Basics of the installation 3.2.1 System planning Overview of planning Start steps Fundamentals of planning - Number and types of required sensors - Measuring locations to be designed - Distances - Infrastructure, process environment etc. Rough planning topology + layout ENSOR - Sum of all line lengths max.

  • Page 17: Requirements Of The Measurement Location

    System 182-XT-4 Installation 3.2.2 Requirements of the measurement location The measurement location must meet the environmental conditions specified in section 9.1. 3.2.3 Drawing up the power rating General information The System IQ S supplies all components with low voltage ENSOR as well as digital communication via a shielded 2-wire line.
  • Page 18 Installation System 182-XT-4 MIQ/JB MIQ/JBR MIQ/CR3 MIQ/C6 MIQ/R6 MIQ/IC2 + 2.2 W per connected WG 20 A2 power supply/isolator MIQ/CHV PLUS 1.0 x rel. turn-on duration * DIQ/CHV 0.8 x rel. turn-on duration * MIQ/Blue PS * In order to take the relative on-time into account, see following text Allowing for the relative Valves usually switch on periodically for a limited time and then require on-time in valves...

  • Page 19: Optimum Installation Of The Additional Miq Power Supply Module

    System 182-XT-4 Installation Calculation example: Example configuration 1 Power Total power requirement [W] requirement P [W] (sum (component) of the components) ® + 1 VisoTurb 700 IQ ® + 1 ViSolid 700 IQ + 1.5 ® + 1 FDO 700 IQ + 0.7 ®...

  • Page 20: Safety Requirements On The Electrical Installation

    Installation System 182-XT-4 Safety requirements on the electrical installation Electrical equipment (e.g. motors, contactors, cables, lines, relays) must meet the following requirements:  Conformity with national regulations (e.g. NEC, VDE and IEC)  Suitability for the electrical conditions at the installation site –...
  • Page 21 System 182-XT-4 Installation The internal device-related protective measures are already integrated in the WTW online measuring technology as so-called 'lightning protection' (see chapter 9 T ECHNICAL DATA The external protective measures of the installation environment can be carried out with respect to the following guidelines:...
  • Page 22 Installation System 182-XT-4 6 The mains voltage for supplying the measuring system must comply with overvoltage category II. Generally this is ensured through the public operator of the power supply networks. In company-owned networks, e.g. in all power supply systems owned by wastewater treatment plants, this must be kept separate by a potential equalization and a surge protection system for the plant.

  • Page 23: Connecting System Components

    MIQ modules can also be connected with one another. Mounting direction Variant 1 - stack expansion MIQ Module forwards. The DIQ/S 182-XT-4 or an MIQ module is attached by its back to the lid of an MIQ module (from page 3-11). DIQ/S 182 XT-4...
  • Page 24 Installation System 182-XT-4 DIQ/S 182 XT-4. In all MIQ modules in the System 182 XT-4, the terminator switch on the terminal strip must be set to "Off".  2 x ISO blind nuts (M4) Materials required  2 x cheese-head screws (M4x16) with plastic washer ...

  • Page 25: Variant 1: Stack Expansion Forwards

    System 182-XT-4 Installation 3.5.2 Variant 1: Stack expansion forwards Preparing the stack mounting MIQ module t a p t f e e lm r n e t a g u f k n t ie n t a le b t a c k t t r e n...
  • Page 26 Fix the contact base (pos. 5 in Fig. 3-3) onto the DIQ/S 182- XT-4 with the two plastic self-tapping screws (pos. 6). Remove the two countersunk screws (pos. 7 in Fig. 3-3) of the DIQ/S 182-XT-4 and swing open the lid. Premounting the ISO DIQ/S 182 XT-4 blind nuts Fig.
  • Page 27 DIQ/S 182-XT-4 click into place in the lid of the MIQ module. Subsequently, tighten the two screws (pos. 8 in Fig. 3-4). Close the cover of the DIQ/S 182-XT-4 and fix it in place with the two countersunk bolts (pos. 7 in Fig. 3-6).

  • Page 28: Variant 2: Stack Expansion Backwards

    Installation System 182-XT-4 3.5.3 Variant 2: stack expansion backwards Preparing the stack mounting MIQ module t a p t f e e lm r n e t a g u f k n t ie n t a le b t a c r e n k t t...
  • Page 29 System 182-XT-4 Installation Only use the plastic tapping screws supplied for attaching the contact base. They ensure the correct fit. Fix the contact base (pos. 6 in Fig. 3-8) onto the DIQ/S 182- XT-4 with the two plastic self-tapping screws (pos. 7). Premounting the ISO MIQ module blind nuts...
  • Page 30 Installation System 182-XT-4 Stacking the MIQ module MIQ modules DIQ/S 182 XT-4 Fig. 3-10 Stacking the MIQ modules (variant 2) DIQ/S 182 XT-4 MIQ module Fig. 3-11 Closing the enclosure (variant 2) Attach the prepared MIQ module to the back of the DIQ/S 182- XT-4.

  • Page 31: Distributed Mounting

    The cables are delivered as piece goods (please specify length when ordering!). SENSORNET The DIQ/S 182-XT-4 has a SENSORNET connection on the front connections terminal strip and two others on the rear terminal strip. The terminal strips are shown in section 3.13. In addition, free SENSORNET connections can all be used in the system, e.g.
  • Page 32 Installation System 182-XT-4  1 x SNCIQ or SNCIQ/UG connection cable (see Materials required chapter 10 A CCESSORIES AND OPTIONS  Wire end sleeves for 0.75 mm2 wire cross-section with matching crimping tool  1 x cable gland, matched to the cable diameter (see section 3.8 on page 3-33).
  • Page 33 SACIQ sensor connection cable (see section 3.5.5): Open the enclosure of the DIQ/S 182-XT-4 or the MIQ module. Select a free SENSORNET connection. At the same time, look out for the SENSORNET designation on the label on the bottom of the enclosure.
  • Page 34 Installation System 182-XT-4 SENSORNET 1 SENSORNET 2 SNCIQ SACIQ SNCIQ/UG Fig. 3-13 Connect cable (example: rear terminal strip) Screw a cable gland (pos. 1 in Fig. 3-13) with the sealing ring (pos. 2) into the enclosure. Loosen the coupling ring (pos. 3 in Fig. 3-13). Feed the cable through the cable gland into the enclosure.

  • Page 35: Connecting Iq Sensors

    3.5.5 Connecting IQ sensors Sensors can be connected to all free SENSORNET connectors in the System 182 XT-4. The DIQ/S 182-XT-4 has three SENSORNET connections. If no more free SENSORNET connections are available, other sensors with the DIQ/JB branching module can be connected (see section 3.7 and installation examples in section 3.12).
  • Page 36 Installation System 182-XT-4 Remove the protective caps from the plug connections of the IQ sensor and SACIQ sensor connection cable and keep them safe. Connecting the sensor to the connection cable Plug the socket of the SACIQ sensor connection cable onto the plug head connector of the IQ sensor.

  • Page 37: Onsite Installation Of Diq/S 182-Xt-4 And Miq Modules

    + 1 mm. The panel may not be thicker than 15 mm (section 3.6.4).  Top hat rail mounting: The DIQ/S 182-XT-4 or the MIQ module is mounted on a 35 mm top hat rail with the aid of a bracket, e.g. in a control cabinet. The connection can be released again with one simple movement (section 3.6.5).

  • Page 38: Mounting On A Mounting Stand With The Ssh/Iq Sun Shield

    Installation System 182-XT-4 3.6.2 Mounting on a mounting stand with the SSH/IQ sun shield  SSH/IQ sun shield (see chapter 10 A Materials required CCESSORIES AND OPTIONS  4 mm set screw wrench Tools  Phillips screwdriver. Mounting the sun shield on a mounting stand Fig.
  • Page 39 ISO blind nuts (pos. 7). Mounting the DIQ/S 182-XT-4 on the sun shield Fig. 3-17 Mounting DIQ/S 182-XT-4 on the protective cover of the SSH/IQ ba75753e06 12/2014 3 - 25...
  • Page 40 Installation System 182-XT-4 Position the DIQ/S 182-XT-4 on the sun shield and fix it into place with the two screws (pos. 6 in Fig. 3-16). Close the lid and fix it with the two countersunk screws (pos. 5 in Fig. 3-16).

  • Page 41: Mounting Under The Sd/K 170 Sun Shield

    Remove the two countersunk screws (pos. 1 in Fig. 3-18) and swing open the module lid. Position the DIQ/S 182-XT-4 on the sun shield and fix it into place with the two screws (pos. 2 in Fig. 3-18). Close the lid and fix it with the two countersunk screws (pos. 1 in Fig.

  • Page 42: Panel Mounting

    3 mm 34.5 Fig. 3-19 Mounting aperture in the switch panel (dimensions in mm) The space required on the panel for DIQ/S 182-XT-4 is given in the dimension drawings in section 9.5. Mounting the Unscrew the DIQ/CR3 combi output module from the DIQ/ DIQ/S 182-XT-4 in a S 182 Universal Transmitter.
  • Page 43 System 182-XT-4 Installation Fig. 3-20 Mounting DIQ/S 182 Universal Transmitter in switch panel Slightly unscrew the screws (pos. 2 and 3) of the two angle brackets (pos. 1 in Fig. 3-20), but do not remove them. Push in the two angle brackets - as shown in Fig. 3-20 - into the lateral guides of the Universal Transmitter up to the stop.

  • Page 44: Top Hat Rail Mounting

    (item 2) onto the back of the DIQ/ S 182 XT-4. Attach the DIQ/S 182-XT-4 to the top hat rail from above using the clamping assembly and press against the rail until the clamping assembly clicks into place. The DIQ/S 182-XT-4 can subsequently be pushed sideways.

  • Page 45: Using Diq Modules (Accessories)

    DIQ/S 182-XT-4.  Connection of another sensor to the DIQ/S 182-XT-4 if all SENSORNET connections are already in use. Example of the connection of four sensors to the DIQ/S 182-XT-4.

  • Page 46: Installation Of The Diq Modules

    3.7.3 Installation of the DIQ modules The DIQ module enclosure is designed like a commercial connection socket and can be mounted directly on a wall. For mounting on a WTW mounting stand, WTW provides the MS/DIQ mounting set. It contains a pipe clip for the mounting stand and provides enough space for two DIQ modules.

  • Page 47: Electrical Connections: General Instructions

    Cable glands All electric cables are fed from below via prepared openings in the enclosure of the DIQ/S 182-XT-4 and the MIQ modules. Cable glands with different clamping ranges are included with the DIQ/S 182-XT-4 to provide sealing between the cable and enclosure as well as for strain relief.
  • Page 48 Otherwise, there is a danger that areas safe to contact could come into contact with dangerous voltages. which could result in life threatening electric shock when working with the DIQ/S 182-XT-4. Always cut off any wires that are not in use as closely as possible to the cable gland.

  • Page 49: Connecting The Voltage Supply

    – marked as an interrupt facility for the DIQ/S 182-XT-4.  After it has been installed, the DIQ/S 182-XT-4 may only be opened if the mains voltage has been switched off beforehand.  Wire end sleeves, suitable for the power line, with suitable crimping...
  • Page 50 Installation System 182-XT-4 Preparing the power Cut off the cable to the required length. cable Strip the cable insulation for approx. 45 mm. Bare the wires of phases L and N and fit them with wire end sleeves. If present, cut off the ground wire at the end of the cable sheath.
  • Page 51 System 182-XT-4 Installation Connecting the power Open the enclosure of the DIQ/S 182 XT-4 (front terminal line strip). Fig. 3-26 Inserting the supply line. Screw a cable gland (pos. 1 in Fig. 3-26) with sealing ring (pos. 2) into the enclosure below the power supply connection. Loosen the coupling ring (pos.
  • Page 52 Installation System 182-XT-4 Terminal designation: 100... 240V AC NETZ/MAINS Fig. 3-27 Line power connection. The complete assignment of the terminal strip is shown in section 3.13. Connect phases L and N to the terminal strip. Make sure that the cable assignment agrees with the specification on the terminal label under the terminal strip.

  • Page 53: Diq/S 182-Xt-4/24V (24 V Version)

    Pay attention to the following points during installation:  The DIQ/S 182-XT-4 must only be connected by a qualified electrician.  The 24 V AC/DC supply must meet the specifications quoted on...
  • Page 54 Installation System 182-XT-4 Fig. 3-28 Prepared 24 V AC/DC line. Connecting the 24 V AC/ Open the enclosure of the DIQ/S 182 XT-4 (front terminal DC line strip). Fig. 3-29 Inserting the 24V AC/DC line Screw a cable gland (pos. 1 in Fig. 3-29) with sealing ring (pos. 2) into the enclosure below the 24 V AC/DC connection.
  • Page 55 System 182-XT-4 Installation Terminal designation: 24V AC DC EINGANG INPUT POWER Fig. 3-30 24 V AC/DC connection. The complete assignment of the terminal strip is shown in section 3.13. Connect wires 1 and 2 to the terminal strip. Make sure that the cable assignment agrees with the specification on the terminal label under the terminal strip.

  • Page 56: Connections To The Relay And Current Outputs

    Connections The DIQ/S 182-XT-4 has a total of five current outputs and six relay outputs which are spread across the two terminal strips in the DIQ/ S 182 XT-4. The terminal strips are shown in section 3.13.
  • Page 57 System 182-XT-4 Installation Connecting lines to the Open the enclosure of the DIQ/S 182 XT-4. terminal strip Fig. 3-31 Feeding in the lines (example: front terminal strip) Screw a cable gland (pos. 1 in Fig. 3-31) with the sealing ring (pos.

  • Page 58: Usage Of The Auxiliary Voltage

    Installation System 182-XT-4 Close the enclosure of the DIQ/S 182 XT-4. 3.10.2 Usage of the auxiliary voltage The DIQ/S 182 XT-4 has a 24 V output (designation, HILFSSPANNUNG or AUXILIARY VOLTAGE on the terminal strip). You can use this auxiliary voltage for the relay-controlled opening of the valve in a DIQ/CHV valve module for the compressed air-driven sensor cleaning function.
  • Page 59 System 182-XT-4 Installation Separating plate Relais contact Auxiliary voltage output Bridge Valve control line Installation examples with one and two sensors with compressed air cleaning can be found in section 3.12. ba75753e06 12/2014 3 - 45...

  • Page 60: Commissioning

    Installation System 182-XT-4 3.11 Commissioning Start checklist and Before starting the system, carry out the system check using the system start following checklist. Always carry out the check  before the initial commissioning  before any further commissioning if the system has been previously extended or modified.

  • Page 61: Installation Examples

    System 182-XT-4 Installation 3.12 Installation examples 3.12.1 Connection of four sensors (without compressed air cleaning) DIQ/S 182 XT-4 Maximum cable length SNCIQ(/UG) plus SACIQ = 250 m DIQ/S 182 SNCIQ(/UG) SNCIQ(/UG) SACIQ DIQ/JB SACIQ SACIQ SACIQ Sensor 2 Sensor 1 ba75753e06 12/2014 3 - 47...
  • Page 62 Installation System 182-XT-4 Shield / Filler stranded wire Connection scheme of the DIQ/JB SNCIQ(/UG) Terminal strip DIQ/JB green green green SACIQ SACIQ black black Sensor 2 Sensor 1 3 - 48 ba75753e06 12/2014...

  • Page 63: Compressed Air Cleaning Of Two Sensors

    System 182-XT-4 Installation 3.12.2 Compressed air cleaning of two sensors Maximum cable length SNCIQ(/UG) plus SACIQ = 250 m DIQ/S 182 XT-4 SACIQ SNCIQ(/UG) Valve control line 1 Valve control line 2 DIQ/CHV 2 DIQ/JB DIQ/CHV 1 SACIQ SACIQ Sensor 2 Sensor 1 Connection scheme of Example:...
  • Page 64 Installation System 182-XT-4 used to switch SELV voltages only. WARNING No free wires must be allowed to project into the enclosure. Otherwise, there is a danger that areas safe to contact could come into contact with dangerous voltages. Always cut off any wires that are not in use as closely as possible to the cable gland.
  • Page 65 System 182-XT-4 Installation Shield / Filler stranded wire Connection scheme of SNCIQ(/UG) Terminal strip DIQ/JB DIQ/JB green X6 X7 green green SACIQ SACIQ black black Sensor 2 Sensor 1 ba75753e06 12/2014 3 - 51...

  • Page 66: Connection Of A Sensor That Is Located At A Distance

    Installation System 182-XT-4 3.12.3 Connection of a sensor that is located at a distance (without compressed air cleaning) DIQ/S 182 XT-4 Maximum cable length SNCIQ(/UG) plus SACIQ = 250 m SNCIQ(/UG) DIQ/S 182 XT-4 DIQ/JB SNCIQ(/UG) SACIQ SACIQ Sensor Shield / Filler stranded wire Connection scheme of the DIQ/JB SNCIQ(/UG)

  • Page 67: Figures Of The Terminal Strips

    System 182-XT-4 Installation 3.13 Figures of the terminal strips DIQ/S 182-XT-4, £ £ £ 240V AC 240V AC 240V AC 0/4...20mA 0/4...20mA £ £ £ 2A AC 2A AC 2A AC HILFS- front terminal strip SPANNUNG AUXILIARY 100... VOLTAGE 240V AC...
  • Page 68 Installation System 182-XT-4 3 - 54 ba75753e06 12/2014...

  • Page 69: Operation

    System 182-XT-4 Operation Operation Operating elements Display Toggle switch Key pad Fig. 4-1 Operating elements of the DIQ/S 182 XT-4 Functions Function Switches directly to the measured value display from all operating situations Starts calibration of the sensor selected in the measured value display Opens the SETTINGS menu in the measured value and status display...

  • Page 70: Measured Value And Status Display

    Operation System 182-XT-4 Measured value and status display key switches to the last selected measured value and status display from any operating situation. Entries that are not completed are ignored while doing so. Pressing once again cyclically switches between further display options.
  • Page 71 System 182-XT-4 Operation that is shown is always also the selected sensor.  Start a calibration procedure for the selected sensor with Starting a calibration procedure from the display of interfaces is not possible.  Select the PROPERTIES menu with .

  • Page 72: Working With The Settings Menu

    Operation System 182-XT-4 Working with the SETTINGS menu All settings in the SETTINGS menu can be protected by a password against unauthorized changing. For more detailed information on password protection, see section 4.6. 4.3.1 Selection menus Pressing switches from the measured value display to the SETTINGS menu (main menu).

  • Page 73: Setting Tables

    System 182-XT-4 Operation 4.3.2 Setting tables The actual settings are made in the setting tables. Each setting is represented by two lines together. The name of the setting appears in the upper line on the left side of the display. The corresponding value is in the line below on the right side.

  • Page 74: Entry Mode

    Operation System 182-XT-4 4.3.3 Entry mode In the entry mode you can change individual values or enter a character string. Depending on the value type, change a value as follows  Fixed values of a selection list (e.g. sensor measuring ranges): This is the most frequent form of an entry.
  • Page 75 System 182-XT-4 Operation  Numerals: Entering numerals is made in the same way as entering characters. The following numerals can be entered: 0..9-. Entering" -" or "." is only allowed where it makes sense, e.g. "-" at the first position only. Save and quit On principle, all settings made in the entry mode are only taken over after selecting the Save and quit item in the relevant setting table and...

  • Page 76: Properties Menu

    – Error and info messages  System status Here you can prompt the following data of the system: – Series number and software version of the DIQ/S 182-XT-4 – Status of the operational voltage ( = OK / = faulty) –...

  • Page 77: Maintenance Condition

    System 182-XT-4 Operation 4.4.2 Maintenance condition When an IQ sensor is calibrated, cleaned, serviced or repaired, the maintenance condition for the relevant IQ sensor should always be switched on. In the maintenance condition  apart from the measured value display, the system does not react to the current measured value or the condition of the selected IQ sensor ...
  • Page 78 Operation System 182-XT-4 Recommended Switch on the maintenance condition for the IQ sensor. The proceeding for cleaning, measured value display flashes. maintenance and repair Pull the sensor out of the sample. Carry out the cleaning, maintenance or repair (removal and replacement) of the sensor.

  • Page 79: Sensor Status Sxx

    System 182-XT-4 Operation 4.4.3 Sensor status Sxx In the SENSOR STATUS Sxx menu you can prompt the following information on a sensor:  Type and series number  Software status  Error and info messages ("log book")  Data of the last calibration (only for sensors that can be calibrated) Fig.
  • Page 80 Operation System 182-XT-4 The content and form of the calibration data depend on the sensor type. Log book messages Each log book message in the log book consists of one line. The latest message is on the first position. They are not yet marked with a tick, i.e. acknowledged.
  • Page 81 System 182-XT-4 Operation Type number Structure of the message code Type Category Fig. 4-10 Message code Pos. Information Explanation  Info message (I) Category  Error message (E)  Calibration (C) Type  Installation and commissioning (I)  Instructions for service and repair (S) ...
  • Page 82 Operation System 182-XT-4 Select the Log... menu item and press The log book is displayed. Highlight the message to be acknowledged and press . The detailed message text is displayed. Scroll through the text with the toggle switch Press . Thus you acknowledge the message (). Press once again.

  • Page 83: Calibration Of Sensors

    System 182-XT-4 Operation Calibration of sensors Sensors can be protected by a password against unauthorized calibration. For more detailed information on password protection, see section 4.6. General proceeding Switch to the measured value display with Select the sensor to be calibrated with (in the single display, the sensor being displayed is always selected at the same time).
  • Page 84 Operation System 182-XT-4 Confirm the calibration data with . Calibration is completed with this. The following display message describes the further steps to put the sensor into operation again. Putting the sensor into Confirm with . The display returns to the measured value operation after display (the measured value flashes as the sensor is still in the calibrating...

  • Page 85: Passwords

    System 182-XT-4 Operation Passwords You can assign and activate two passwords for the System 182-XT-4.  Settings password protects all settings in the SETTINGS menu. If the password is active, all settings can be viewed but not changed. The password prompt appears on leaving a setting table with the Save and quit command.
  • Page 86 Operation System 182-XT-4 4 - 18 ba75753e06 12/2014...

  • Page 87: The Settings Menu

    PC software. ConfigSaveLoad is part of the "IQ Softwarepack Connect" (see www.WTW.com). More detailed information is given in the operating manual of the "IQ Softwarepack Connect" (see www.WTW.com). Language In this menu, you can set the system language. Procedure: Selecting...

  • Page 88: Sensor S01 To S04

    All settings are specific for the respective sensor type. They can only be modified if the sensor is connected and communicates properly with the DIQ/S 182-XT-4. Otherwise, the dataset is inactive. How to deal with inactive datasets is described below.
  • Page 89 Inactive sensor datasets An inactive dataset for an IQ sensor arises if the DIQ/S 182-XT-4 receives no signals from an IQ sensor that is already registered.The Error display appears on the measured value display instead of a measured value.

  • Page 90: Outputs D00 To Dxx

    Outputs D00 to Dxx These two menus can be used to link the sensors with the relay and current outputs of the DIQ/S 182-XT-4 and setting the outputs. The various setting options are described in detail in the chapter 6 O UTPUTS menu.
  • Page 91 System 182-XT-4 The SETTINGS menu Delivery condition Settings Default values Language English Pressure/Altitude 1013 mbar / 0 m Settings password 1000 / inactive Calibration password 1000 / inactive Sensor settings Sensor dependent (see settings tables in the respective sensor operating manual). Note: Calibration of the sensor is stored in the sensor and is retained when the system...
  • Page 92 The SETTINGS menu System 182-XT-4 5 - 6 ba75753e06 12/2014...

  • Page 93: Outputs

    Outputs Outputs Outputs of the system 182 XT-4 The DIQ/S 182-XT-4 has six relay outputs and five current outputs. The outputs are spread over the two terminal strips as follows (Rx = relay output, Cy = current output): Allocation of the outputs...

  • Page 94: Linking And Adjusting: General Procedures

    Outputs System 182-XT-4  Recorder Functions for current outputs  PID controller  Fixed current value You can view the current states of the relay and current outputs in the measured value and status display (see section 4.2). Valve outputs The MIQ/CHV PLUS valve module is administrated by the system as a (MIQ/CHV PLUS) valve output (designation, MIQ/CHV PLUS V1).

  • Page 95: Deleting A Link With An Output

    System 182-XT-4 Outputs Select the required option with and confirm with The output is linked. The link is displayed in the header when the setting of the output is edited. 6.2.2 Deleting a link with an output If a link is no longer required, it can be erased. Procedure: Open the SETTINGS menu with Erasing a link...

  • Page 96: Setting Outputs

    Outputs System 182-XT-4 6.2.3 Setting outputs Proceeding: Setting an Open the SETTINGS menu with output Select the menu item Relay output Rx or mA output Cy with and confirm. Confirm the selection Set output with The setting table of the output is displayed. Edit the setting table as described in section 4.3.2.

  • Page 97: Basic Information On Relay Functions

    System 182-XT-4 Outputs Basic information on relay functions This chapter describes general basic information concerning the following relay functions:  Monitoring (see section 6.3.1)  Limit indicator (see section 6.3.2)  Proportional output (see section 6.3.3) 6.3.1 Monitoring When using a relay for monitoring, a relay action (Open, Close) occurs when certain states occur.
  • Page 98 Outputs System 182-XT-4 Monitoring limiting Measured values using one or two value relays Relay 1 Hysteresis UL Hysteresis LL Relay 2 Time Fig. 6-1 Switching points for relays with the function of a limit indicator Upper limit value (relay 1) exceeded Selected switching delay t1 for relay 1 expired Relay 1 switches Hysteresis for upper limiting value (relay 1) undercut...

  • Page 99: Proportional Output

    System 182-XT-4 Outputs 6.3.3 Proportional output In the case of proportional output, a relay switches cyclically on and off in a defined measured value range (proportional range). At the same time, the relay switches with a:  duration of operation that corresponds to the measured value (pulse-width output, see page 6-9) or ...
  • Page 100 Outputs System 182-XT-4 Switching frequency f or Output with one relay Pulse width Proportional band Measured value Fig. 6-2 Output with one relay Output with two relays Switching frequency f or Pulse width Proportional bands Relay 1 and 2 Measured value Relay 1 Relay 2 Fig.
  • Page 101 System 182-XT-4 Outputs Pulse width output The output via the pulse width is used, e.g. for controlling valves. Pulse-width regulation changes the duration of operation (ton) of the output signal. Depending on the position of the measured value in the proportional range, the relay is operated for a longer or shorter period.
  • Page 102 Outputs System 182-XT-4 Frequency output Switching frequency output is used, e.g. for controlling dosing pumps. In contrast to the pulse-width output, the pulse width is not modulated with the frequency output but the switching frequency of the output signal. Depending on the position of the measured value in the proportional range, the relay is switched more often or less often.
  • Page 103 System 182-XT-4 Outputs Characteristic curves Through the selection of the Start value and End value, the proportional output can be operated with a positive or negative characteristic curve.  Positive characteristic curve: Select the End value to be greater than the Start value. The turn-on duration or frequency increases with an increasing measured value (see page 6-12).
  • Page 104 Outputs System 182-XT-4 Positive characteristic The proportional output range begins above the initial value. If the curve proportional range is undercut or exceeded, the selected behavior comes into force. Pulse width v [%] Cycle duration T Of f Proportional band Time Measured value 2 Fig.
  • Page 105 System 182-XT-4 Outputs Negative characteristic The proportional output range begins below the initial value. If the curve proportional range is undercut or exceeded, the selected behavior comes into force. Fig. 6-10 Pulse width output Switching frequency f [1/min] Maximum switching frequency 50 % of maximum switching frequency Proportional...

  • Page 106: Functions And Settings

    Outputs System 182-XT-4 Setting table for relays 6.4.1 Functions and settings To set a relay, its function has to be selected first. Then the relevant setting table is displayed: Relay function and Function Setting table relevant setting tables No function The relay output is not used.

  • Page 107: System Monitoring

    Settings Selection Explanations Power failure The Power failure On function monitors the supply voltage in DIQ/S 182-XT-4. If the voltage falls below a critical value, the relay switches. Collective error The Collective errorOnfunction simultaneously monitors the proper function of all sensors.

  • Page 108: Sensor Monitoring

    Outputs System 182-XT-4 6.4.3 Sensor monitoring Function The Sensor monitoring function enables the monitoring of sensor errors and the maintenance condition. In order to set up the Sensor monitoring function for a relay output, the relay output must be linked with a sensor (see section 6.2.1). Settings Setting Selection...

  • Page 109: Limit Indicator

    System 182-XT-4 Outputs 6.4.4 Limit indicator Function The characteristic of the limit indicator is laid down in the Limit value UL, Limit value LL, Hysteresis UL and Hysteresis LL settings. The fundamentals of the function are described in the introductory chapter (see section 6.3.2).

  • Page 110: Frequency Output

    Outputs System 182-XT-4 6.4.5 Frequency output Function The characteristic of the frequency output is laid down in the Start value, End value, Frequency (f) min. and Frequency (f) max. settings. The fundamentals of the function are described in the introductory chapter (see section 6.3.3).

  • Page 111: Pulse-Width Output

    System 182-XT-4 Outputs 6.4.6 Pulse-width output Function The characteristic of the pulse width output is laid down in the Start value, End value, Pulse width (v) min. and Pulse width (v) max. settings. The fundamentals of the function are described in the introductory chapter (see section 6.3.3).

  • Page 112: Sensor Controlled

    Outputs System 182-XT-4 6.4.7 Sensor controlled With the Sensor controlled function, the relay is controlled by a linked sensor.  Controller version from 2.80 Requirements  Sensor that transmits signals to trigger a cleaning cycle, e.g. UV/VIS sensor Settings Setting Selection/Values Explanation Pulse length...
  • Page 113 Function The Cleaning function enables the time controlled automatic start of the sensor cleaning function with the aid of a relay of the DIQ/S 182-XT-4. The relay controls the DIQ/CHV valve module and switches the compressed air for the CH sensor cleaning head on or off.

  • Page 114: Cleaning

    Outputs System 182-XT-4 Settings Setting Selection/Values Explanation Reference time (h) 0 ... 23 h Time at which a cleaning cycle is Reference time 0 ... 60 min started. Further (min) cleaning cycles will be performed at the times specified by the cleaning interval.
  • Page 115 System 182-XT-4 Outputs Example Setting Result Reference time (h): Reference time: 12:00 hours Reference time This specifies the following (min): Hours (h) start times: Interval unit: 04:00, 12:00 and 20:00 hours Cleaning interval: t1a t1b relay condition closed open 00:00 04:00 12:00 20:00...

  • Page 116: Manual Control

    Outputs System 182-XT-4 Canceling the cleaning A running cleaning cycle is canceled:  Automatically – if the sensor switches to the inactive condition during the cleaning cycle  Manually – By pressing – By switching on the maintenance condition Each time the cleaning cycle is canceled, the relay opens immediately. If the cleaning cycle is canceled automatically, the outputs linked to the sensor are released immediately.

  • Page 117: Setting Tables For Current Outputs

    System 182-XT-4 Outputs Setting tables for current outputs 6.5.1 Functions and settings To set a current output, its function has to be selected first. Then the relevant setting table is displayed: Function of current Function Setting table outputs and relevant No function The current output is not used.

  • Page 118: Recorder

    Outputs System 182-XT-4 6.5.2 Recorder Function The measured values of the linked sensor at the current output are set up as current intensity in the Recorder application. The output of measured values is laid down in the Recorder type, Start value and End value settings.
  • Page 119 System 182-XT-4 Outputs Behavior at error Fixed current In case of system errors value and sensor errors, and in case of measured values outside the range between Start value and End value, the current output supplies the specified fixed current value.

  • Page 120: Pid Controller

    Outputs System 182-XT-4 6.5.3 PID controller Function The PID controller function can use an output as a controller output. The controller can be configured as a Proportional controller with a switchable Integral and Differential controller parts (PID controller). The control response of the PID controller is described by the following formula: ...
  • Page 121 System 182-XT-4 Outputs By activating or deactivating the Integral (ti) and Differential (td) controller part, the following controller types can be configured: Controller type td [s] ti [s] P controller PI controller 1 to 9999 PD controller 1 to 9999 PID controller 1 to 9999 1 to 9999...
  • Page 122 Outputs System 182-XT-4  Regulation of the oxygen concentration Application example  Sensor: TriOxmatic 700 IQ (measuring range: 0 to 60 mg/l) Control parameter Value Nominal value 4 mg/l 10 % of the measuring range or 6 mg/l Imin 8 mA Imax 14 mA 12 mA...
  • Page 123 System 182-XT-4 Outputs Within the proportional range an increase of the concentration by 1 mg/ l causes a reduction of the output current by 1 mA. If the measured concentration is 17 mg/l, for example, 11 mA is output: ⋅ −...
  • Page 124 Outputs System 182-XT-4 Setting Selection/Values Explanation 0 ... 20 mA Current value on the output if the measured value equals the Nominal value 0 ... 9999 s Hold-back time: Integral part of the controller (0 = not effective) 0 ... 9999 s Reset time: Differential part of the controller...

  • Page 125: Fixed Current Value

    System 182-XT-4 Outputs 6.5.4 Fixed current value Function The Fixed current value function can be used to test the operativeness of the instruments connected to the outputs: output different current values to the output and, while doing so, check the behavior of the connected instrument.

  • Page 126: Behavior Of Linked Outputs

    Outputs System 182-XT-4 Behavior of linked outputs 6.6.1 Behavior in case of error For linked relay outputs or current outputs, you can determine the behavior of the outputs in case of errors. Depending on the use of the output, the behavior in case of errors is set in the following menus: Output Menu Limit indicator...

  • Page 127: Maintenance And Cleaning

    Component Maintenance IQ sensors Depending on the type of sensor (see the component operating manual of the sensor) DIQ/S 182-XT-4, No maintenance required DIQ modules, MIQ modules Cleaning DIQ/S 182-XT-4, Clean components mounted in the open of gross contamination as DIQ modules, necessary.
  • Page 128 Maintenance and cleaning System 182-XT-4 7 - 2 ba75753e06 12/2014...

  • Page 129: What To Do If

    10 s The selected system Cause Remedy language was not – A system language was selected – Contact WTW, activated for a sensor that is not available in the a software update is sensor. required for the respective...

  • Page 130: Replacing System Components

    If an IQ sensor is removed from the system, its settings remains stored IQ sensors in the DIQ/S 182-XT-4 as an inactive dataset. A dataset contains the following information:  Serial number of the IQ sensor (and, with it, the type of sensor) ...
  • Page 131 System 182-XT-4 What to do if ... The current calibration data of the IQ sensor is always stored in the sensor. If an IQ sensor is connected that is ready for operation and calibrated, this can be used immediately without the need for recalibration. If an IQ sensor is connected to the system when an inactive dataset is present, the following cases are possible: Case 1:...
  • Page 132 Otherwise the component may not be accepted as a substitute component by the DIQ/S 182-XT-4. Operating sequence in Connect the IQ sensor. case 2 Change to the measured value display with .

  • Page 133: Technical Data

    Technical data Technical data DIQ/S 182-XT-4 Dimensions Front view: Side view: 144.0 143.0 43.0 11.0 Rear view: 16.5 115.0 70.0 Stack mounting: 137.0 Fig. 9-1 Dimension drawing of the DIQ/S 182-XT-4 (dimensions in mm) Test marks ba75753e06 12/2014 9 - 1...
  • Page 134 Weight Approx. 0.7 kg Type of protection – IP 66 – corresponds to NEMA 4X The DIQ/S 182-XT-4 is not suitable for conduit connection Ambient conditions Temperature Operation - 20 °C ... + 55 °C (- 4 ... 131 °F) Storage - 25 °C ...

  • Page 135: Diq/S 182-Xt-4

    System 182-XT-4 Technical data Electrical data Supply Nominal voltage:24 V AC/DC ± 10 % DIQ/S 182-XT-4/24V protective low voltage (24 V AD/DC version) SELV (Safety Extra Low Voltage) AC frequency:50/60 Hz according to DIN IEC 60038 Connection:2 pin Line cross-section of connections: Europe:1.5 ...
  • Page 136 Relay functions Programmable as: – Opener or closer – Limit monitor – Monitoring of the warning and error signals of the DIQ/S 182-XT-4 – Proportional frequency output – Proportional pulse width output Current outputs Output Galvanically separated from the sensors...
  • Page 137 B System lightning Extended protective characteristics as protection opposed to EN 61326 FCC, class A Any combination of the DIQ/S 182-XT-4 with IQ S products in a user-specific system ENSOR achieves the listed EMC characteristics. Instrument safety Applicable norms –...

  • Page 138: Miq Modules

    Technical data System 182-XT-4 MIQ modules Technical data on special MIQ modules are given in the respective operating manuals. Dimensions 144,0 52,2 Front view: Side view: 115,0 11,0 70,0 16,5 Rear view Stack mounting: Fig. 9-2 Dimension drawing of MIQ module (dimensions in mm) 9 - 6 ba75753e06 12/2014...
  • Page 139 System 182-XT-4 Technical data Mechanical Maximum number of 1 plus DIQ/S 182-XT-4 construction MIQ modules in a module stack Enclosure material Polycarbonate with 20 % glass fiber Weight Approx. 0.5 kg (type-dependent) Type of protection – IP 66 – In accordance with NEMA 4X...

  • Page 140: Diq/Jb

    Technical data System 182-XT-4 DIQ/JB Dimensions DIQ/JB Fig. 9-3 Dimension drawing of DIQ/JB (dimensions in mm) Mechanical Enclosure material Polystyrene construction Weight Approx. 0.2 kg Type of protection IP 66 Electrical connections (7 passive, potential free terminals for line extension or branching) Terminals Terminal type Screw-type terminal strip...

  • Page 141: Diq/Chv

    System 182-XT-4 Technical data DIQ/CHV Dimensions DIQ/CHV Fig. 9-4 Dimension drawing of DIQ/CHV (dimensions in mm) Mechanical Enclosure material Polystyrene construction Weight Approx. 0.3 kg Type of protection IP 66  1 x valve switching contact Electrical connections  4 x potential-free terminals to connect interface lines Terminal strip inside the enclosure: (HILFLSKONTAKTE) VENTIL...
  • Page 142 Technical data System 182-XT-4 Valve circuits Switching voltage Approx. 22 V Max. switching current Approx. 40 mA NOTE The valve may only be operated with the auxiliary voltage of the DIQ/ S 182-XT-4. Compressed air Required air quality Dry, free of dust and oil Operating pressure Max.

  • Page 143: Space Required By Mounted Components

    System 182-XT-4 Technical data Space required by mounted components Wall mounting and top hat rail mounting Wall mounting top hat rail mounting Space required for screwdriver Fig. 9-5 Space required for wall and top hat rail mounting: (dimensions in mm) Panel mounting Panel mounting Space required...
  • Page 144 Technical data System 182-XT-4 9 - 12 ba75753e06 12/2014...

  • Page 145: Accessories And Options

    138 x 138 mm according to DIN 43700 or IEC 473 (max. thickness 15 mm) Set for mounting of the DIQ/S 182-XT-4 or an THS/IQ 480 050 MIQ module on a 35 mm top hat rail according...
  • Page 146 Accessories and options System 182-XT-4 10 - 2 ba75753e06 12/2014...

  • Page 147: Index

    System 182-XT-4 Index Index Error symbol ........4-3, 4-11 Air pressure ..........5-4 Altitude ............5-4 Ambient conditions ........9-2 Frequency output (relay) ......6-18 Analog output (mA output) ...... 6-26 Auxiliary voltage Terminal strip ........3-53 Inactive dataset ........5-3, 8-2 Usage ..........
  • Page 148 Index System 182-XT-4 Distributed mounting ......3-17 System status ..........4-8 Operating elements ........4-1 Target group ..........2-2 Terminal strips (figures) ......3-53 Time ............5-4 Toggle switch ..........4-1 Password Types of installation .........3-23 Calibration .........4-17 Settings ..........4-17 PID controller (mA output) .......6-28 Power failure ..........1-4 Power rating ..........3-3 Power requirement ........3-3 Pulse width output (relay) ......6-19...

  • Page 149: Appendix (Store Separately If Required)

    First press , then press . The current password is displayed. Quit the display of the password with 12.2 Default passwords In the default condition of the DIQ/S 182-XT-4 both passwords are set to 1000. ba75753e06 12/2014 12 - 1...
  • Page 150 Appendix (store separately if required) System 182-XT-4 12 - 2 ba75753e06 12/2014...
  • Page 152 Anwendungskompetenz, unterstützt durch eine Tradition der Innovation, bekannt sind. Weitere Informationen darüber, wie Xylem Ihnen helfen kann, finden Sie auf xyleminc.com Wissenschaftlich-Technische Werkstätten GmbH Dr.-Karl-Slevogt-Straße 1 D-82362 Weilheim Germany Tel: +49 881 183-0 Fax: +49 881 183-420 E-Mail: info@wtw.com Internet: www.wtw.com...

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