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dymax BlueWave MX series User Manual

1-channel curing system. led spot - curing system. led flood - curing system.
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BlueWave
Curing System User Guide
BlueWave
®
BlueWave
®
Instructions for Safe Use
Setup and Operation
Maintenance
Ordering Spare Parts and Accessories
BlueWave® MX-150
MX-Series 1-Channel
®
MX-150 LED Spot-Curing System
MX-250 LED Flood-Curing System
BlueWave® MX-250

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Summary of Contents for dymax BlueWave MX series

  • Page 1 BlueWave MX-Series 1-Channel ® Curing System User Guide BlueWave MX-150 LED Spot-Curing System ® BlueWave MX-250 LED Flood-Curing System ®  Instructions for Safe Use  Setup and Operation  Maintenance  Ordering Spare Parts and Accessories BlueWave® MX-250 BlueWave® MX-150...
  • Page 2 System designs enable stand-alone configuration or integration into your existing assembly line. Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application, and use is strictly limited to that contained in the Dymax standard Conditions of Sale.

  • Page 3: Table Of Contents

    Safety ......................... 6 General Safety Considerations ................6 Safety Symbol Index ....................6 Specific Safety Considerations ................7 Dymax UV Light-Curing System Safety Considerations .......... 9 Product Overview..................... 11 Description of BlueWave MX-Series 1CH Systems ..........11 Features & Benefits ....................14 Controller Front Panel ..................
  • Page 4 BlueWave® MX-Series 1 Channel Curing Systems User Guide System Information ....................31 Troubleshooting & Maintenance ................32 Measuring/Checking Intensity ................32 Product Cleaning ....................32 Alarms ........................32 ® BlueWave MX-250 Glass Window Replacement Instructions ......33 Accessories ....................... 36 Spare Parts .......................

  • Page 5: Introduction

    United States, Monday through Friday, from 8:00 a.m. to 5:30 p.m. Eastern Standard Time. You can also email Dymax at info@dymax.com. Contact information for additional Dymax locations can be found on the back cover of this user guide. Additional resources are available to ensure a trouble-free experience with our products: ...

  • Page 6: Safety

    To use a BlueWave MX-Series 1CH system safely, it must be set up and operated in accordance with the instructions given by Dymax. Using the system in any other manner will impair the protection of the system. Dymax assumes no liability for any changes that may impair the protection of the BlueWave MX-Series 1CH system.

  • Page 7: Specific Safety Considerations

    BlueWave® MX-Series 1 Channel Curing Systems User Guide equipment must be disposed of or recycled at the nearest collection facility) Specific Safety Considerations The BlueWave MX-Series curing systems are designed to maximize operator safety and minimize exposure to light-curing energy. To use the unit safely, it must be set up and operated in accordance with the instructions in this user guide.
  • Page 8 BlueWave® MX-Series 1 Channel Curing Systems User Guide these surfaces can result in burns. Please allow either optic to cool for 10 minutes before attempting to replace the optic.

  • Page 9: Dymax Uv Light-Curing System Safety Considerations

    UV Exposure Figure 1. UV Spectrum Standard Dymax UV light-curing systems have been designed primarily to emit UVA and Visible energy (Figure 1). Depending on the model of LED head used, the energy emitted from a BlueWave MX-Series 1CH curing system can either be in the upper end of the UVA portion of the spectrum (PrimeCure®...
  • Page 10 Flexible Film — Translucent UV-blocking, flexible urethane films can be used to quickly create workstation shielding. This UV-blocking, flexible urethane film is available from Dymax, call for assistance. High-Temperature Surfaces Surfaces exposed to high-intensity curing energy may rise in temperature. The intensity, distance, exposure time, cooling fans, and composition of the surface can all affect the rise in surface temperature.

  • Page 11: Product Overview

    BlueWave® MX-Series 1 Channel Curing Systems User Guide Bright Visible Light The bright visible energy emitted by curing systems can cause eyestrain if proper eye protection or shielding is not used. The use of tinted eye protection and/or opaque/ tinted shielding can be utilized to reduce eyestrain and address this concern. Product Overview Description of BlueWave MX-Series 1CH Systems BlueWave MX-Series curing systems feature all the benefits of LED-curing technology in...
  • Page 12 BlueWave® MX-Series 1 Channel Curing Systems User Guide Figure 2. Main Components of a BlueWave MX-150 System Emitter Cable Emitter Touch Screen Display Lightguide Simulator Controller Stand Power Switch...
  • Page 13 BlueWave® MX-Series 1 Channel Curing Systems User Guide Figure 3. Main Components of a BlueWave MX-250 Emitter Cable Emitter Touch Screen Display Controller Stand Power Switch...

  • Page 14: Features & Benefits

    (10% to 100%) Optimum process control Compatible with a variety of UV and visible light-curable materials, including Dymax materials for fewer re- qualifications LED emitters available in 365, 385, or 405 nm wavelengths Wavelength flexibility allows co-optimization of adhesive and...

  • Page 15: Controller Front Panel

    BlueWave® MX-Series 1 Channel Curing Systems User Guide Controller Front Panel The front panel features the power button and a touchscreen display through which the unit can be operated. Power Button — Press the power button to power up the controller. Press the button a second time to turn the unit off.

  • Page 16: Controller Back Panel

    BlueWave® MX-Series 1 Channel Curing Systems User Guide Controller Back Panel Power Cord Receptacle — Connection point for the power cord. Foot Pedal Jack — Connection point for the foot pedal. PLC Connector Terminals — Connection points for an interface with a user- supplied PLC (for remote operation).

  • Page 17: Unpacking

    Upon arrival, inspect all boxes for damage and notify the shipper of box damage immediately. Open each box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim for the damaged parts. Contact Dymax so that new parts can be shipped to you immediately.
  • Page 18 BlueWave® MX-Series 1 Channel Curing Systems User Guide WARNING! Under no circumstance should the interconnect cable from the BlueWave MX-Series 1CH controller to the LED emitter be connected or disconnected while power to the unit is on. This procedure is usually called “hot-swapping” and should not be performed as it could cause damage to the controller or the LED emitter.

  • Page 19: Modes Of Operation

    BlueWave® MX-Series 1 Channel Curing Systems User Guide Modes of Operation The system has three basic modes of operation: manual, timer, and PLC. Manual Mode In manual mode, the LED is energized when the foot pedal is pressed, passing curing energy through the delivery optics, and de-energized when the foot pedal is released.

  • Page 20: Plc (Programmable Logic Controller) Operation

    BlueWave® MX-Series 1 Channel Curing Systems User Guide PLC (Programmable Logic Controller) Operation When in PLC mode, an external PLC can control Figure 5. PLC Mode Screen the unit. The PLC provides input signals to the BlueWave MX-Series 1CH system to control the on/off signals and intensity of the LED.
  • Page 21 BlueWave® MX-Series 1 Channel Curing Systems User Guide Table 1. PLC Inputs Signal Level Signal Name / Description PLC INPUTS 0 VDC PLC ENABLE Active: Unit enters PLC mode and displays the PLC input status screen. The touch screen input is ignored.
  • Page 22 BlueWave® MX-Series 1 Channel Curing Systems User Guide NOTE: When you initiate PLC mode you have the option to toggle PROG/ANALOG. PROG will use the program that has been selected via the GUI. When you toggle back to ANALOG mode you can then set the intensity via the analog intensity inputs (1VDC = 10% intensity, 7VDC = 70%, etc) and then you can have your PLC outputs manage the exposure time by asserting the LED ON command.

  • Page 23: Examples Of Plc Wiring

    BlueWave® MX-Series 1 Channel Curing Systems User Guide Examples of PLC Wiring Figure 7. PLC Interface Using Dry Contact Switches or Relays Figure 8. PLC Analog Control Input Figure 9. PLC Discrete Status Outputs...

  • Page 24: Operation

    BlueWave® MX-Series 1 Channel Curing Systems User Guide Figure 10. PLC Interface Using n-Channel Mosfets or Relays Operation To operate the system, first verify that all Connectors are correctly plugged into the rear panel of the unit (See System Connections, pg. 17 for more details). When all Connectors are properly plugged in, press the Power Button on the front panel of the unit.

  • Page 25: Control Screen

    BlueWave® MX-Series 1 Channel Curing Systems User Guide NOTE: The following lightguide instructions apply to the MX-150 emitter operation only. The MX-250 emitter emits a flood pattern, so lightguide references are not applicable to this unit. The insertion of the 5-mm lightguide adapter, or an actual lightguide, into the end of the LED emitter needs to be fully seated.
  • Page 26 BlueWave® MX-Series 1 Channel Curing Systems User Guide Administration/Production Mode Toggle — Switches between administration and production modes. A password will be required to enter administrator mode. Refer to User Settings/Boot Modes on page 30 for more information. The production screen layout is identical to the administrator screen. The time, power and mode settings reflect the administrator settings and cannot be altered.

  • Page 27: Irradiation

    BlueWave® MX-Series 1 Channel Curing Systems User Guide Irradiation To run a curing cycle in manual mode: 1. Input the power value by pressing the respective field. The time field will be disabled. 2. Press the Run Button or Foot Pedal to start the irradiation. The timer field will begin counting.

  • Page 28: Saving Programs

    BlueWave® MX-Series 1 Channel Curing Systems User Guide Saving Programs Figure 12. Program Screen The current power and time settings (program) may be saved to internal memory by highlighting “New Name” and pressing “SAVE”, which will bring up a QWERTY keyboard for program name entry. The user may also save the current settings by selecting an existing program name and pressing “SAVE”...

  • Page 29: Language Settings

    BlueWave® MX-Series 1 Channel Curing Systems User Guide Language Settings Figure 15. Language Screen BlueWave MX-Series 1CH systems are currently available in English. The Back Button will return the user to the previous screen. Volume Settings Figure 16. Volume Screen The volume of the Alarm Annunciator can be adjusted using the Slider Control on the Volume Screen.

  • Page 30: Brightness Settings

    BlueWave® MX-Series 1 Channel Curing Systems User Guide Brightness Settings Figure 17. Brightness Screen The brightness of the LCD screen can be adjusted using the Slider Control on the Brightness Screen. Moving the Slider upwards towards “MAX” increases the brightness, while moving the Slider downward towards “MIN”...

  • Page 31: System Information

    BlueWave® MX-Series 1 Channel Curing Systems User Guide Administrator Boot Mode Setting the boot mode to “Administrator” will cause the Controller to enter the Admin Mode immediately following power-up. The administrator password may be accessed by pressing the Settings Button followed by the User Button. The password is entered and confirmed in the password screen via the on-screen QWERTY keyboard.

  • Page 32: Troubleshooting & Maintenance

    BlueWave® MX-Series 1 Channel Curing Systems User Guide Figure 20. Information Button Figure 21. Information Screen Troubleshooting & Maintenance Measuring/Checking Intensity ACCU-CAL ™ 50-LED radiometers are designed to measure intensity levels up to 40,000 mW/cm , so they can easily handle BlueWave MX-Series 1CH systems. It is also capable of exposure to temperatures up to 100°C.

  • Page 33: Bluewave ® Mx-250 Glass Window Replacement Instructions

    BlueWave® MX-Series 1 Channel Curing Systems User Guide alarm codes press the red Alarm Button on the bottom of the screen. Errors codes will populate the Alarm Screen. Alarms can be reset by pressing “RESET ALARMS”. Figure 22. Alarm Icon Figure 23.
  • Page 34 BlueWave® MX-Series 1 Channel Curing Systems User Guide 2. Lay the emitter on its side with the cover facing upwards. Using a 5/64” hex key, loosen and fully remove the two screws (Figure 24). 3. Remove the side cover by lifting from the bottom as shown in Figure 25. Figure 24.
  • Page 35 BlueWave® MX-Series 1 Channel Curing Systems User Guide...

  • Page 36: Accessories

    Personal Protection Equipment Protective Goggles — Green 35286 Protective Goggles — Gray (standard model included with unit) 35285 Face Shield 35186 Radiometer Dymax ACCU-CAL™ 50-LED Radiometer 40505 Stands Emitter Mounting Stand 42390 Three-Sided Acrylic Shield 41395 Emitter Holder Assembly Bracket (MX-150 Only) 42426 Misc.

  • Page 37: Spare Parts

    BlueWave® MX-Series 1 Channel Curing Systems User Guide Spare Parts Item Part Number Emitters BlueWave MX-150, VisiCure (405 nm) 42338 BlueWave MX-150, PrimeCure (385 nm) 42337 BlueWave MX-150, RediCure (365 nm) 42336 BlueWave MX-250, VisiCure (405 nm) 42808 BlueWave MX-250, PrimeCure (385 nm) 42807 BlueWave MX-250, RediCure (365 nm) 42806...

  • Page 38: Specifications

    1 year from purchase date Operating Environment 10 to 40°C (50°F to 104°F) ™ * MX-150 measured using Dymax ACCU-CAL 50-LED radiometer with a 5-mm lightguide at a distance of 0 mm. ™ ** MX-250 measured using Dymax ACCU-CAL 50-LED radiometer in flood mode.
  • Page 39 BlueWave® MX-Series 1 Channel Curing Systems User Guide Figure 28. BlueWave MX-150 Spectral Output RediCure PrimeCure VisiCure Figure 29. BlueWave MX-250 Spectral Output RediCure PrimeCure VisiCure...
  • Page 40 BlueWave® MX-Series 1 Channel Curing Systems User Guide Figure 30. Dimensions - Controller Figure 31. Dimensions – BlueWave MX-150 Emitter...
  • Page 41 BlueWave® MX-Series 1 Channel Curing Systems User Guide Figure 32. Dimensions – BlueWave MX-250 Emitter...

  • Page 42: Validation

    As with any manufacturing process, it is advisable to incorporate a safety factor. Contact the Dymax Application Engineering Team for additional process support. Control Process validation confirms a minimum acceptable intensity. Users can then choose to operate at full intensity (using the excess intensity as an additional safety factor) or adjust the output to a specific intensity level.

  • Page 43: Warranty

    BlueWave® MX-Series 1 Channel Curing Systems User Guide Warranty From date of purchase, Dymax Corporation offers a one-year warranty against defects in material and workmanship on all system components with proof of purchase and purchase date. Unauthorized repair, modification, or improper use of equipment may void your warranty benefits.

  • Page 44: Index

    BlueWave® MX-Series 1 Channel Curing Systems User Guide Index Accessories, 32 Safety, 6 Alarms, 31 Safety of UV Light Cleaning, 31 Bright Visible Light, 10 High-Temperature Surfaces, 9 Components, 10 UV Exposure, 8 Control Screen, 24 Saving Programs, 27 Controller Back Panel, 15 Settings, 27 Controller Front Panel, 14 Brightness, 29...
  • Page 45 BlueWave® MX-Series 1 Channel Curing Systems User Guide...
  • Page 46 Dymax standard Conditions of Sale published on our website. Dymax recommends that any intended application be evaluated and tested by the user to ensure that desired performance criteria are satisfied. Dymax is willing to assist users in their performance testing and evaluation by offering equipment trial rental and leasing programs to assist in such testing and evaluations.

This manual is also suitable for:

Bluewave mx-250Bluewave mx-150

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