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Related Manuals for Rice Lake SURVIVOR PT
Summary of Contents for Rice Lake SURVIVOR PT
- Page 1 SURVIVOR PT ® Pit-Type Truck Scale Assembly Instructions 53280...
- Page 2 ® Survivor PT Pit-Type Truck Scale Assembly Instructions...
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Page 3: Table Of Contents
Course descriptions and dates can be viewed at www.ricelake.com or obtained by calling 715-234-9171 and asking for the training department © 2007 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America. Specifications subject to change without notice. - Page 4 ® Survivor PT Pit-Type Truck Scale Assembly Instructions...
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Page 5: Introduction
A well-organized, experienced installation employees can view or download this crew should be able to install a typical 70’x 11’ truck manual from the Rice Lake Weighing scale in one day. S y s t e m s d i s t r i b u t o r s i t e www.ricelake.com... -
Page 6: Recommended Tools And Equipment
NOTE: Rice Lake Weighing Systems will credit the customer for the return of the four lift lugs. Please call for an RMA number. -
Page 7: Assemble Deck Modules
2.0 Assemble Deck Modules The modules are designated either as an end module adjustments in module alignment, but it is easier to leave the second module attached to the crane for or a center module. All two-module scales will have making small alignment changes. -
Page 8: Install Outriggers And Deck Coping
9. To reduce the on-site crane operating time, the manhole frame (shown in photograph on right) can be installed at this time. It is recommended to locate the frame in a central location close to the J box as shown in the diagram below. -
Page 9: Level Module Assembly
between the deck coping and the pit wall. Remove spacers after the concrete has set and before the scale is put into service. NOTE: Install the 3/4" bolts or shim stock and space at equal intervals between the deck coping and the pit wall coping before welding as shown in the drawing on the right. -
Page 10: Load Cell Mount Installation
3.0 Load Cell Mount Installation Load cell mounts, complete with load cells and retightening load cell bolts, torque to 70 to 80 ft-lb. The 90 degree fitting on the flexible conduit adapters, have been assembled at the factory conduit attached to a load cell can rotate 180 to save on-site installation time. -
Page 11: Attach Flexible Conduit Sections
3.4 Attach Flexible Conduit Sections 1. Use an industrial hammer drill with a 3/4" carbide masonry bit at least 36" long to drill A 30" section of flexible conduit (shown in the photo anchor bolt holes. This long bit allows the below) is included on each load cell.One end is drill body to clear the siderail so the hole can threaded for mating with the LB connector at the load... -
Page 12: Install Support Bars, Corrugated Metal, And Deck Rebar
3.6 Install Support Bars, Corrugated NOTES: • Secure the corrugated metal sheet to the manhole Metal, and Deck Rebar frame by installing 12 sheet metal screws (or tack weld) around base of manhole frame. 3.6.1 Corrugated Metal Sheeting • When pouring concrete, make sure that concrete is To support the concrete deck pour, 26-gauge poured over the overlap not into the overlap. -
Page 13: Pour And Finish Concrete Deck
4.0 Pour and Finish Concrete Deck With a concrete crew of three experienced workers, a 70' by 10' scale can be poured and finished in approximately three hours. Access to only one side of the scale is necessary as most concrete trucks carry extension chutes at least 16' long. -
Page 14: Optional Equipment
Curing the Completed Concrete Deck The concrete deck must be maintained in a moist state for at least seven days for a satisfactory cure. If the top surface of the deck is allowed to dry during this time, the finished surface will be prone to unsightly spalling and be weakened from surface cracking. -
Page 15: Install Cabling In Conduit
5.0 Install Cabling in Conduit 5.1 Load Cells to Junction Box To Scale House Load Cells (8 locations) Junction Box Bottom View Conduit Runs (typical) Figure 5-1. Load Cell Cable to Junction Box. Each load cell is equipped with 60' of load cell cable, sufficient to reach a centrally-located junction box on standard scales. -
Page 16: Electrical Ground Connections
A summing card mounted within the junction box is used to make all cable terminal connections. All terminal pin functions are clearly marked. A 10-gauge bare ground wire is run from one of the junction box mounting studs to the ground lug of the junction box as shown in the figure below. -
Page 17: Install Transient Protection
A 120 VAC uninterruptable power supply/surge protector in the AC line before the indicator. NOTE: Transient protection for additional peripheral devices (except some boards) is not included in the standard transient protection package. Call the Rice Lake Weighing Systems Sales Department at (715) 234-9171 for additional transient protection for these devices. - Page 18 TRIM TRIM EXPANSION/J9 Assembly PN Rev. +SEN -SEN JP10 INDICATOR/J10 TRIM TRIM TRIM TRIM +SEN JP17 JP12 -SEN JP18 JP13 CUT TRACE TO ISOLATE SENSE LINE Transient Board Connectors JMP/POS JMP/NEG JP19 JP14 JP20 JP15 TRIM TRIM 2005 CONNECT BOTH SHUNTS DISCONNECT BOTH SHUNTS TO APPLY SIGNAL TO REMOVE SIGNAL...
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Page 19: Trimming And Calibration
6.0 Trimming and Calibration 6.1 Overview and Equipment Required Load Cell Trimming Individual load cell signal trimming (equalizing the signal output from each load cell) must be done first along each side of the scale so all cells on a side have equal signal output. Adjustments are somewhat interactive, so each side should be done at least twice. -
Page 20: Trimming Paired Sections
Move the cart so the wheels are centered directly over mount No. 4 (you may have to turn the weight cart around so all wheels remain on the scale) and record the reading. Figure 6-4. Trimming Load Cell Number Five. NOTE: The reference cell on Side 2 should be the same as the Side 1 readings. -
Page 21: Calibration With Test Weights
2. Move the weight cart directly over the next 6.4 Calibration with Test Weights paired cell section (2, 7 in Figure ) and record The calibration procedure can only be done after all the indicator reading. trimming as described above has been completed. A qualified scale technician with a test weight truck and the expertise to access the scale indicator’s Setup or Calibration mode must perform the calibration... -
Page 22: Load Cell Replacement
Load cell replacement procedures are included in the following paragraphs. 7.1 Overview 7.2 Replacement Procedure Load cells are replaced on the Survivor PT Pit-Type 1. Remove the upper bolt and washer holding the ground strap to the upper chair. truck scale by jacking up the scale deck approximately 1/4"... -
Page 23: Vehicle Scale Limited Warranty
RLWS and the Buyer. 2001 Rice Lake Weighing Systems, Inc. Rice Lake, WI USA. All Rights Reserved. RICE LAKE WEIGHING SYSTEMS • 230 WEST COLEMAN STREET • RICE LAKE, WISCONSIN 54868 • USA Vehicle Scale Limited Warranty...