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Summary of Contents for SKF GSE
- Page 1 Installation and commissioning Multi-outlet drum pump GSE Version Date of issue June 2016 Publication number 951-130-407 Languages Country/Countries ...
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Page 3: Multi-Outlet Drum Pump Gse
Multi-outlet drum pump GSE English translation of the original installation and commissioning manual... -
Page 4: Imprint
FRANCE dards and regulations on documentation. Tel. +33 (0) 247 40 087 © SKF Or an SKF Service Centre, the addresses of which are given on our website: This documentation is protected by copy- right. All rights reserved. The photomechan- lubrication-france@skf.com... -
Page 5: Table Of Contents
Contents Multi-outlet drum pump GSE ..3 2.4 Lubricants and the environment 14 7. Shutdown ....29 2.5 Danger relating to lubricants . -
Page 6: Information Concerning The Ec Declaration Of Conformity And The Ec Declaration Of Incorporation
Especially observe the following: tional directives to be applied. – Products of SKF must not be used in 4 Operation of the products on non-stan- conjunction with fluids, group I (hazard- dard main voltage as well as nonobser-... - Page 7 – When used as intended, the products supplied by SKF do not reach the limit values listed in the Article 3 par. 1, sec- tions 1.1 to 1.3 and par. 2 of the Direc- tive 97/23/EC. Therefore, they do not come under the requirements set forth in annex I of that Directive.
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Page 8: General
General Table 1 Hazard symbols Meaning of symbols and Symbol Standard Meaning corresponding information In this manual, the symbols and safety wordings shown on this page are intended to DIN 4844-2 W000 General hazard communicate a particular risk to persons, material assets, or the environment. -
Page 9: Safety Instructions
These instructions must be read purpose is considered unintended. and understood by all persons Products of SKF must not be used in con- who are involved with the installation, junction with substances and mixtures clas- operation, maintenance, and repair of sified as hazardous by the Annex I part 2-5 the product. -
Page 10: Authorized Personnel
1.2 Authorized personnel 1.3 Danger relating to electric 1.4 Danger relating to system current pressure The products described in the installation in- structions may only be installed, operated, maintained, and repaired by qualified ex- The electrical connection for the described perts. -
Page 11: Warranty
1.5 Warranty The instructions do not contain any informa- tion on the warranty. This can be found in the General Conditions of Sales, which are available at: www.skf.com/lubrication. -
Page 12: Lubricants
Should there be a need to use the product to convey media other than lubricants or hazardous substances, this must be dis- cussed with SKF first and the company must give express written permission. The intended use of this product is for the... -
Page 13: Selection Of Lubricants
When se- You can request an overview of lubricant lecting a lubricant, the type of bearing/wear tests offered by SKF from our Service Center. You must observe the machinery point, the stresses and strains to be expected... -
Page 14: Lubricants And The Environment
2.4 Lubricants and the 2.5 Danger relating to DANGER! environment lubricants Different lubricants must not be mixed together. Doing so can cause damage and require extensive cleaning of the products/centralized lubrication system. To prevent confusion, we recom- DANGER! DANGER! mend that you attach information indi- Lubricants can contaminate the Centralized lubrication systems cating the lubricant to be used on the lu-... -
Page 15: Design And Function
(† table 1). The motor-driven pump GSE can have a lu- bricant level monitoring device (pressure switch). A follower plate is fitted to the pump GSE in the case of a grease drum. - Page 16 Table 1 Multi-outlet drum pumps GSE Order No. Drum capacity Level monitoring Follower plate Cover GSE0-25-00 GSE0-25-01 • • GSE0-25-10 • • • GSE0-25-11 GSE0-25N-00 GSE0-25N-01 • • GSE0-25N-10 GSE0-25N-11 • • • GSE0-50-00 • • GSE0-50-01 GSE0-50-10 GSE0-50-11 •...
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Page 17: Construction
Multi-outlet drum pump GSE motor-driven pump GSE. lift ring The main element of the motor-driven pump GSE is the pump housing with the ec- motor centric cam in it. The gear motor on the back pump element side of the pump housing drives the cam. - Page 18 Fig. 2 Dimensions of the motor-driven pump unit GSE 205 env. 367 env. Table 2 Drum Cover Unit (drum OD) min. Ø B max. Ø B max. H 25 kg 25 kg N 285 50 kg 1,150 50 kg L 360...
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Page 19: Function
3.3 Function through the pump element outlet. The pump When the motor-driven pump GSE is element outlet is either directly connected to switched on, the primary shaft of the gear a lubrication point, or to a primary line, motor (1/100) is driving a vertical shaft, on which is delivering the lubricant to progres- which an eccentric cam is mounted. -
Page 20: Installation Instructions
4. Installation Country-specific accident prevention reg- Hand tighten the tube fittings, then tighten ulations and the operating and maintenance them by 1 1/2 turn. instructions instructions for the operator must be ob- The motor-driven pump unit described in the mounting instructions may only be in- stalled, operated, maintained, and repaired CAUTION! by qualified experts. -
Page 21: Installation
• Fasten the cover with the three lock Follower plate (drum of grease) screws. • Remove the cover from the lubricant The GSE pump drum • Press the follower plate onto the grease • Correctly press on the follower plate in or- •... -
Page 22: Pump Element
4.3 Pump element Fig. 3 The pump element type GS100.8._ is made of two different pistons: the valve piston and the pumping piston. The pump piston is building up the pressure inside the pump el- ement. It is actuated (to-and-fro movement) by the eccentric as the heel of the piston is inserted into the groove of the eccentric. -
Page 23: Pump Element Assembly
Failure to comply with this re- There are six outlet ports radially placed quirement may lead to bodily injury or dam- around the GSE pump unit housing. The age of the unit. pump element can be mounted in one of these ports. -
Page 24: Level Monitoring
4.5 Level monitoring The level monitoring of a motor-driven pump unit is performed with a pressure switch located inside the pump housing. The suction pipe of the motor-driven pump sucks the lubricant in the drum and delivers it into the pump housing. Pressure builds up inside the pump housing. -
Page 25: Transport, Delivery And Storage
5.1 Transport Keep the packaging material until any and all be screened SKF products are packaged in accordance problems have been clarified. 5.3.3 Storage – general information with the regulations of the recipient country and in accordance with DIN ISO 9001. -
Page 26: Activation
6.2. Commissioning 6. Activation CAUTION! Before starting the motor-driven pump unit Only use a clean lubricant. Soiled check if all connections have been well 6.1 General lubricants can cause major defects in the mounted and tightened. system. The motor-driven pump unit described op- To ensure the good function of the lubri- erates automatically. -
Page 27: Flow Rate Adjustment
6.3 Flow rate adjustment 6.2.2 Bleeding the pump elements Fig. 7 For an easier priming bleed the pump ele- To adjust the pump element flow rate you 4.3 Pump element bleeding ments. († fig. 7) need a 4 mm key for hexagon socket screw. (†... -
Page 28: Replacing The Drum
6.5 Replacing the drum • The installation is now ready to operate. • Switch off the motor-driven pump GSE *) These procedures apply only in the case of • Disconnect the pump elements grease drum. • Screw off the three clamping screw, which **) In the case of the oil drum, the cover is often the one of the drum. -
Page 29: Shutdown
If you wish to shut down the product tem- porarily, refer also to the instructions in the section Transport, delivery, and storage of The system can also be taken back by SKF this manual. for disposal if the costs are covered. -
Page 30: Maintenance
Installation, maintenance, The motor-driven pumps GSE are for the and repair work may only be carried out You must not dismantle the prod- most part maintenance free. To ensure they... -
Page 31: Failures
9. Failures SKF is not liable for damage caused by im- You must not dismantle the prod- proper installation, maintenance, or repair uct or parts of the product during work. Table 4 gives an overview of possible mal- the warranty period. Doing so invalidates functions and their causes. - Page 32 Table 4 CAUTION! Working on products that have not been disconnected from the power Failure analysis and remedy supply can cause serious injury or death Failure Possible cause Solution to persons. Installation, maintenance, and repair work may only be carried out Not outflow at the Electric causes Check the motor power supply...
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Page 33: Technical Data
Technical data Table 5 Motor-driven pump unit Number of outlets 1 to 6 Flow rate per outlet adjustable from 0,05 to 0,15 cm /stroke Number of strokes ≈ 15/min Pressure max. 250 bar Operating temperature -10 to +40 °C Lubricant (at operating temperature) –... - Page 34 Table 6 Motor of the pump unit Voltage key Voltage Frequency Power Current Rotation speedProtection Reduction Class [Hz] [rpm] +140 230/400 V AC 50 0,59/0,34 1 500 IP 55 F/vented +428 230 V AC 50/60 1 500 IP 55 F/vented +924 24 V DC –...
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Page 35: Spare Parts And Accessories
11. Spare parts and Table 7 accessories List of spare parts Order No. Designation Only original SKF spare parts may GSJ1115-RE Outlet plug HC – M20×1,5 with washer GSJ1111+140 Gear motor 230/400 V three-phase, 50 Hz be used. It is prohibited for the... - Page 38 Important information on product usage SKF and Lincoln lubrication systems or their components are not approved for use with gases, liquefied gases, pressurized gases in solution and fluids with a vapor pressure exceeding normal atmospheric pressure (1 013 mbar) by more than 0,5 bar at their maximum permissible temperature.
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