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Summary of Contents for SKF 799-000-3035 Series
- Page 1 Electrical fi lling pump Original operating instructions acc. to EC Dir. 2006/42/EC for machinery for the refi lling of pumps in centralized lubrication systems Version 02...
- Page 2 Page 2 Notes Service Masthead © SKF Lubrication Systems Germany AG If you have technical questions, please contact The original operating instructions with associ- This documentation is protected by copyright. the following addresses: ated operating instructions in accordance with SKF Lubrication Systems Germany AG re-...
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Page 3: Table Of Contents
Operating instructions table of contents Page 3 Table of contents Information concerning EC Declaration 3. Overview 8. Shutdown of Conformity 8.1 Temporary shutdown Explanation of symbols and signs 8.2 Permanent shutdown 4. Assembly 4.1 Assembly drawing 1. Safety instructions 9. Faults, causes and remedies 4.2 Setup and attachment 1.1 General information 4.3 Electrical motor connection... -
Page 4: Information Concerning Ec Declaration
Low Voltage Devices 2006/95/EC When used in conformity with their intended Electromagnetic Compatibility 2004/108/EC The aforementioned product may, with use, the products supplied by SKF Lubrication reference to EC Directive 97/23/EC con- Systems Germany AG do not reach the limit Notes: cerning pressure equipment, only be used values listed in Article 3, Para. -
Page 5: Explanation Of Symbols And Signs
Explanation of symbols Page 5 Explanation of symbols and signs You will fi nd these symbols, which warn of Instructions placed directly on the machines/ specifi c dangers to persons, material assets, or grease lubrication pump units, such as: the environment, next to all safety instructions You are responsible! Arrow indicators in these operating instructions. -
Page 6: Safety Instructions
These operating instructions must be instructions are read and understood read and properly understood by the SKF Lubrication Systems shall not be held by all persons responsible for assembly, assembler and the responsible techni- liable for damages:... -
Page 7: Intended Use
Operating manual Page 7 In addition to the operating instructions, 1.3 Authorized personnel statutory regulations and other general regulations for accident prevention Only qualified technical personnel may install, and environmental protection must be operate, maintain, and repair the products de- observed and applied. -
Page 8: Electric Shock Hazard
Page 8 Operating manual 1.4 Electric shock hazard 1.5 System pressure hazard 1.7 Hydraulic pressure hazard Significant bodily injury and property damage Lubrication systems are pressurized The described product is pressurized may result from improperly connected during operation. Centralized lubrication during operation. -
Page 9: Explosion Protection Information
Danger! Only the pump models tested and operating instructions have been read ensure that the palm grips are tight- approved by SKF Lubrication Systems and understood. ened and have been secured against Germany AG in accordance with ATEX loosening using the spring clips. -
Page 10: Lubricants
Directive 67/548/EEC, Article 2, Para. 2, may bricants are critically important in these manufacturer and/or the operator of the ma- only be filled into SKF centralized lubrication considerations. chine/system in cooperation with the lubricant systems and components and delivered and/or supplier. -
Page 11: Approved Lubricants
Warning! limit values but whose other characteristics Please contact SKF Lubrication Systems if you Different lubricants must not be mixed, render them unsuitable for use in centralized have further questions regarding lubricants. -
Page 12: Lubricants And The Environment
Page 12 Operating manual 2.4 Lubricants and the environment 2.5 Lubricant hazards Warning! Danger! Warning! Lubricants can contaminate soil and Filling pumps must always be free of Follow the safety instructions on the bodies of water. Lubricants must be leaks. Leaking lubricant is hazardous lubricant's safety data sheet. -
Page 13: Overview
Operating manual Page 13 3. Overview Item Description Pump components Gear pump unit Remote control Mains plug Grease pail Grease pail bottom with tie-rod Handle Suspension point Pressure regulating valve Vent Cotter pin... -
Page 14: Assembly
Filling hose Cotter pin Tie-rod with palm grip Grease follower plate Intake tube Ø300 16 kg Mobil Oil pail 18 kg SKF pail Ø40 Grease pail bottom Ø265...272 Ø345... -
Page 15: Setup And Attachment
Operating manual Page 15 4.2 Setup and attachment Handle Suspension point • Unscrew palm grip (item 1) (4x) from tie- • Screw all four palm grips removed in first step onto the tie-rods and tighten by hand. rod (item 2). •... -
Page 16: Electrical Motor Connection
Page 16 Operating manual 4.3 Electrical motor connection Circuit breaker Connect the pump unit motor to the mains plug according to the voltage specifications on the motor rating plate. The pump is actuated by pressing the button on the remote control. The pump delivers lubricant as long as the button is pressed. -
Page 17: Note On The Rating Plate
The product can also be returned to SKF Lubrication Systems for disposal, in Enter key data from rating plate in the which case the customer is responsible following table. -
Page 18: Transport, Delivery, And Storage
Page 18 5. Transport, delivery, and storage 5. Transport, delivery, and storage SKF Lubrication Systems products are pack- 5.1 Lubrication units 5.3 General notes aged in accordance with standard commercial practice according to the regulations of the re- Ambient conditions: dry and dust-free The product(s) can be enveloped in plastic cipient's country and DIN ISO 9001. -
Page 19: Design And Function
3. Transport, delivery, and storage Page 19 6. Design and function 6.1 Pump operation Ball valve vent The pump operates according to the same principle as an external gear pump. The pump Worm gear drive motor is driven by a worm gear drive motor. The ro- tary motion of the gears generates a negative Pressure regulating valve pressure in the gear chamber. -
Page 20: Commissioning
Page 20 7. Commissioning 7. Commissioning The product described here functions auto- Warning! 7.1 General commissioning matically. The lubricant transport in the lubri- Different lubricants cannot be mixed, cation lines should, however, be subjected to as mixing may result in damage and Before the product is commissioned, all elec- necessitate costly and complicated trical connections must be inspected. - Page 21 (see 4.2) with fi lled grease pail Do not overfi ll under any circumstances! mains connection and rewind cable (16 kg Mobil Oil or 18 kg SKF) This creates a risk of contamination and hose onto handle. Reinsert hose- Unwind electrical cable from handle and ...
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Page 22: Commissioning Malfunctions
Page 22 7. Commissioning/malfunctions 7.3 Commissioning malfunctions Warning! In cases of functional failure, always make sure that all technical specifi cations have been complied with in the existing operating conditions. Malfunction Cause Remedy Displacement volume and/or Air in the pump (gear chamber) - Vent using ball valve on pump housing delivery pressure too low Driveshaft rotating in wrong direction... -
Page 23: Shutdown
"Commissioning" in the assembly instructions lubricants. and operating instructions. The product can also be returned to SKF Lubrication Systems for disposal, in which case the customer is responsible for reimbursing the costs incurred. -
Page 24: Faults, Causes And Remedies
Page 24 9. Faults, causes and remedies 9. Faults, causes and remedies Operational malfunctions Malfunction Cause Remedy Displacement volume and/or Air in the pump - Vent using ball valve on pump housing delivery pressure too low and leave open until grease without bubbles discharges Gear chamber and gears clogged with old, - Clean gear chamber and gears hardened grease or dirt... - Page 25 However, all connections intercompatible lubricants are used. SKF Lubrication Systems shall not be held li- and fittings must be regularly inspected for able for damages resulting from improperly proper seating to ensure proper function and...
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Page 26: General Information
Page 26 10. Maintenance 10.1 General information The filling pumps function without mainte- Only feed with clean grease. The purity nance in principle. However, make sure that of the lubricants used is the decisive the grease level does not fall below the pump's factor in the service life of the pump intake hole, in order to prevent air being drawn and the lubricated machinery elements. -
Page 27: Visual Inspection
10. Maintenance Page 27 10.2 Visual inspection Visual inspection every 48 operating hours Item Component Check Geared motor Inspect fan slots on fan impeller for contamination. Inspect for loosened screw unions. Inspect for undesired grease discharge. Geared motor Inspect for loose cable connections and Mains plug damage Remote control... - Page 28 For grease pail ..16 kg Mobil Oil or Mobilith SHC 460WT 18 kg SKF Ø internal ... . 265 ... 272 mm Operating pressure . . . Pressure regulating Internal height .
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Page 29: Handle
12. Spare parts Page 29 12. Spare parts Spare parts Item Part no. Description 24-6882-0064 Geared motor, complete with cable 995-001-889 Pressure regulating valve 24-1751-2914 Intake tube 24-1751-2915 Handle 24-1952-2031 Grease follower plate 24-1868-3429 Filling hose 995-001-500 Coupling socket 24-0413-3486 Cover, complete 24-0413-3485 Bottom, complete... - Page 30 Page 30...
- Page 31 Page 31...
- Page 32 But no liability can be accepted for any loss or damage, whether direct, indirect or consequential arising out of use of the information contained herein. All SKF products may be used only for their intended purpose as described in these as- sembly instructions with associated operating instructions. If assembly/operating in- structions are supplied together with the products, they must be read and followed.
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