Brake Shoe Installation - Cushman HAULER 800 2012 Technician's Repair And Service Manual

MECHANICAL BRAKES
Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
B

Brake Shoe Installation

The brake shoe end is pointed and engages the back-
side of the adjuster.There is a 17L stamped into brake
shoe (Ref. Fig. 24 on Page K-18).
Fig. 24 Brake Shoe '17L'
The brake shoe end is squared off and engages the
screw end of the adjuster. The brake shoe is stamped
with '17T into the shoe (Ref. Fig. 25 on Page K-18).
Install the brake shoes using the reverse order of disas-
sembly and secure with the brake shoe retainer springs
and brake shoe return springs.
Clean the axle shaft to remove grease, dirt and all for-
eign matter.
Page K-18
17L
Repair and Service Manual
17T
Fig. 25 Brake Shoe '17T'
Insert a straight blade screwdriver between the adjusting
lever and the adjusting mechanism. Rotate the star
wheel counter clockwise until the shoes have retracted
sufficiently to permit the brake drum to be installed.
install washer (5), brake drum (6), washer (8) castellated
nut (9), and tighten the axle nut to 80 - 90 ft. lbs. (108 -
122 Nm) torque. Continue to tighten until a new cotter
pin (10) can be installed through the castellated nut and
the hole in the axle. Maximum torque 140 ft. lbs. (190
Nm).
Install the brake drum. "Brake Drum Removal and Installa-
tion" on page 15.
Repeat on other side of vehicle.
Adjust the brake pedal free travel. "Adjusting Brake Pedal
Free Travel" on page 14.