Motor - Cushman HAULER 800 2012 Technician's Repair And Service Manual

Electric powered utility vehicles

Table of Contents

TABLE OF CONTENTS FOR SECTION 'G'

SECTION TITLE

HAULER 800

GENERAL ............................................................................................................................................. G - 1

Motor Removal ........................................................................................................................... G - 1

Motor Disassembly .................................................................................................................... G - 1

Bearing Replacement ................................................................................................................ G - 3

Brush Replacement ................................................................................................................... G - 3

Motor Assembly ......................................................................................................................... G - 4

Motor Tests ................................................................................................................................ G - 4

Motor Installation ........................................................................................................................ G - 4

LIST OF ILLUSTRATIONS

Fig. 1 Disconnect Battery Cable ............................................................................................................ G - 1

Fig. 2 Mark Axle and Motor ................................................................................................................... G - 1

Fig. 3 Motor Components ...................................................................................................................... G - 2

Fig. 4 Brush Wear ................................................................................................................................. G - 3

Fig. 5 Securing Brushes ........................................................................................................................ G - 4

Fig. 6 Motor Wiring ................................................................................................................................ G - 4

HAULER 1000

GENERAL ............................................................................................................................................. G - 7

Motor Removal ........................................................................................................................... G - 7

Motor Disassembly .................................................................................................................... G - 7

Bearing Replacement ................................................................................................................ G - 8

Field Coil Replacement............................................................................................................... G - 9

Brush Replacement ................................................................................................................... G - 9

Motor Assembly ......................................................................................................................... G - 9

Motor Tests .............................................................................................................................. G - 10

Motor Installation ...................................................................................................................... G - 10

LIST OF ILLUSTRATIONS

Fig. 7 Disconnect Battery Cable ............................................................................................................ G - 7

Fig. 8 Mark Axle and Motor ................................................................................................................... G - 7

Fig. 9 Motor Components ...................................................................................................................... G - 8

Fig. 10 Brush Wear ............................................................................................................................... G - 9

Fig. 11 Securing Brushes ...................................................................................................................... G - 9

Fig. 12 Motor Wiring ............................................................................................................................ G - 10

Repair and Service Manual