Quik-drive tap-changer motor replacement kit (12 pages)
Summary of Contents for Eaton Char-Lynn 6000 Series
Page 1
Char-Lynn ® July, 1999 Disc Valve Motor Repair Information 6000 Series (includes Big 6) Geroler ®...
Page 2
6000 Series Char-Lynn Motors Cross Section Drawing ® Char-Lynn 6000 Series Motor Bearing Package Change Current Production -006 Version -005 Version...
Page 3
6000 Series Char-Lynn Motors Parts Drawing Seal Geroler Shuttle (Two Way) Plug Assembly Spring Geroler Seal Poppet Plug Assembly Spring Plug Assembly Seal Sleeve, Dash Pot Check Plug Piston Shuttle Valve Outer Valve Housing Plug Sleeve, Dash Pot Face Seal (Split Flange Ports) Inner Assembly...
Page 4
6000 Series Char-Lynn Motors Parts Drawing — Big 6 Shaft Face Seal Screw, Cap Special Global Mount Shaft and Bearing Seal Shaft Seal Assembly Retainer, Front Dust Seal Tools Wheel motor and bearingless motor repair information on page 12. Shuttle valve and seal guard repair information on page 13. Seal guard reference on page 13.
Page 5
6000 Series Char-Lynn Motors Disassembly Cleanliness is extremely important when repairing a hydraulic motor. Plug Valve Work in a clean area. Before disconnecting the lines, clean port area of Assembly Housing motor thoroughly. Use a wire brush to remove foreign material and debris from exterior joints of motor.
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6000 Series Char-Lynn Motors Disassembly Geroler Seal Seal Shaft Retainer Seal Back-up Dust Seal Ring Seal Drive Figure 9 Figure 6 12 Remove Geroler. Retain rollers in outer Geroler ring if they are loose. 13 Remove 2 seals (6,1mm [.24 inch]) from Geroler, 1 seal on each 17 Remove 92,3 mm [3.64 inch] I.D.
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6000 Series Char-Lynn Motors Reassembly 21 Install shaft and bearing assembly in bearing housing (see Figure 12). Do not damage seal in bore of housing. You may need a press to Check all mating surfaces. Replace any parts that have scratches or install shaft and bearing assembly.
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6000 Series Char-Lynn Motors Reassembly Rotate Valve Clockwise Anyone of 6 Ports Largest Open 1/2 Tooth to Engage Spline Open to Outside Pocket of Valve Geroler Valve Valve Plate Figure 15 Alignment 25 Lubricate threads of 6 bolts with a film of light oil. Install and finger Ref.
Page 9
Drain Plug Torque to 17 Nm [150 lb-in] (lubricated Threads) Char-Lynn ® Product number Eaton Corp. Hydraulics Div. Eden Prairie, MN 55344 Check Plug Torque to 7-14 Nm [60-120 lb-in] (lubricated Threads) Figure 21 Figure 24 42 Align balance ring assembly pins with 2 holes in valve housing (see 45 Install 2 check plug assemblies (ball, spring, plug with seal).
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6000 Series Char-Lynn Motors Wheel Motors Seal Retainer A different bearing housing is used on wheel motors (see Figure 25). Other than this, the parts are the same as the standard motor and the same disassembly and reassembly procedures apply. Bolt Shaft Seal Bearing Housing...
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Last 3. Part Name Year 01 Number(s) Eaton Corp. Hydraulics Div. Eden Prairie, MN 55344 For More Detailed Information Contact Eaton Corp. Hydraulics Thru 52 of Year Product Number Division 15151 Highway 5 Eden Prairie, MN 55344. 000 0000 000 Specifications and performance data, Catalog No.
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Disc Valve Motors 6000 Series Motors Product Numbers—6000 Series Motors Use digit prefix —112-, 113-, or 114- plus four digit number from charts for complete product number—Example 114-1047. Displacement cm /r [ in /r ] and Product Number [60.0] [11.9] [ 15.0] [19.0] [23.9]...
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