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FQ-CR2
Model
Fixed Mount 2D Code Reader
INSTRUCTION SHEET
Thank you for selecting OMRON product. This sheet pri-
marily describes precautions required in installing and
operating the product.
Before operating the product, read the sheet thoroughly to
acquire sufficient knowledge of the product. For your con-
venience, keep the sheet at your disposal.
TRACEABILITY INFORMATION:
Representative in EU:
Manufacturer:
Omron Europe B.V.
Omron Corporation,
Wegalaan 67-69
Shiokoji Horikawa, Shimogyo-ku,
2132 JD Hoofddorp,
Kyoto 600-8530 JAPAN
The Netherlands
Ayabe Factory
3-2 Narutani, Nakayama-cho,
Ayabe-shi, Kyoto 623-0105 JAPAN
The following notice applies only to products that carry the CE mark:
Notice:
This is a class A product. In residential areas it may cause radio
interference, in which case the user may be required to take adequate
measures to reduce interference.
2011
©
OMRON Corporation
All Rights Reserved.
SAFETY PRECAUTIONS
● Keys to Warning Symbols
Indicates a potentially hazardous situation which, if
WARNING
not avoided, could result in death or serious injury.
Additionally, there may be severe property damage.
● Warning Symbols
WARNING
The Sensor emits visible light which may on rare occasions
have a harmful effect on the eyes. Do not look directly at the
light emitted by the sensor. If the light projects onto a reflective
surface, prevent the reflected light from entering a person's
eyes.
Precautions for Safe Use
Always follow the rules below to ensure safety.
1. Installation environment
· Do not use in a location where there is ammable or explosive gas.
· To ensure safe operation and maintenance, install away from high-voltage equipment and
power equipment.
· Tighten the mounting screws to the torque speci ed in these instructions.
2. Power and cable connections
· Always turn off the power of the unit before connecting or disconnecting cables.
· Do not reverse the polarity of the power connection. Do not short the load of the open
collector output.
· Wire this product separately from the wiring of high-voltage wires and power wires. If wired
together or in the same conduit, induction may occur and cause malfunctioning or damage.
· Use a load that is equal to or less than the rating.
· Use the speci ed power voltage.
· Use the speci ed size of crimp terminals for wiring connections. Do not connect wires that
have been simply twisted together directly to the power supply or terminal block.
· Supply power from a DC power supply for which measures have been applied to prevent
high voltages (e.g., a safety extra low voltage circuit).
· If UL certi cation is required for the overall system, use a UL Class II DC power supply.
· Use an independent power source for this product. Do not use a shared power source.
3. Other Rules
· Do not use in safety circuits for atomic energy or that are critical for human life.
· Do not attempt to disassemble, deform by pressure, incinerate, repair, or modify this product.
· Use the FQ-D Touch Finder and the FQ-WN or FQ-WD Cable. Sensor malfunction or
damage may occur if any other devices or cables are used.
· When disposing of the product, treat as industrial waste.
· If you notice an abnormal condition such as a strange odor, extreme heating of the unit, or
smoke, immediately stop using the product, turn off the power, and consult your dealer.
· The device surface becomes hot during use. Do not touch.
Precautions for Correct Use
Observe the following to prevent failure, malfunctioning, and adverse effects on performance and
the device.
1. Installation site
· Do not install in the following locations:
· Locations where the ambient temperature exceeds the rated temperature range.
· Locations subject to sudden temperature changes (where condensation will form).
· Locations where the relative humidity is below or above 35 to 85% RH.
· Locations where there are corrosive or ammable gases.
· Locations where there is dust, salt, or iron powder.
· Locations where the device will be subject to direct vibration or shock.
· Locations where there is strong scattered light (laser light, arc welding light, ultraviolet light, etc.)
· Locations exposed to direct sunlight or next to a heater.
· Locations where there is splashing or spraying of water, oil, or chemicals.
· Locations where there is a strong electrical or magnetic eld.
2. Power and cable connections
· When using a switching regulator, ground the FG pin of the switching regulator.
· If there are surges on your power line, connect a surge absorber as appropriate for your conditions of use.
· Before turning on the power after the wiring is completed, verify that the power is correct, that
there are no incorrect connections such as a shorted load circuit, and that the load current is
suitable. Incorrect wiring may cause damage and failures.
3. Optical axis and detection range
There is a certain amount of deviation among sensors in the center of the optical axis. For this
reason, when installing the sensor, be sure to check the center of the image and the detection
range in the LCD monitor of the Touch Finder and in the sensor software.
4. Focus adjustment knob
Do not turn the focus adjustment knob to higher than 0.1 N·m. This may cause damage.
5. Maintenance and inspection
· Do not use thinner, alcohol, benzene, acetone, or kerosene to clean the sensor or Touch Finder.
· If considerable foreign matter or dust collects on the panel on the front of the senor, use a blower
brush (for camera lenses) to blow off the foreign matter. Avoid blowing it off with your breath.
· For a small amount of foreign matter or dust, gently wipe with a soft cloth. Do not wipe hard.
If the surface is damaged, false detection may result.
6. Connector cover
Always attach the covers of I/O cable connector and Ethernet cable connector.
This prevents extraneous material from making malfunction of sensor.
7. Defective pixel
· It is neither a defect of the product nor a breakdown though two or more defective pixels might
be included in this product by the speci cation of CMOS image sensor.
8. Installation of camera
· In the environment with high humidity and intense temperature change, the inside of a front
plate might uncommonly become cloudy.
■ Attaching the LED Warning Label
Attach the enclosed LED warning label to the cable or other location. The LED warning
label must be attached to a location that is readily visible from the Sensor.
Attachment Example
Warning Label
LED放射
ビームをのぞき込まないこと
Max.65mW
400-700nm
クラス ２ Ｌ Ｅ Ｄ製品
Warning Label
JIS C 6802:2005
■ Part Names and Functions
(6)
(5)
(1)
(2)
(4)
(7)
(3)
No.
Name
Description
(1)
Lighting
LEDs for illumination are mounted here.
(2)
Camera lens
Lens with a focus feature.
(3)
I/O Cable connector
An I/O Cable is used to connect the Sensor to the power
supply and external devices.
(4)
Ethernet cable
An Ethernet cable is used to connect the Sensor to the
Touch Finder or a computer.
connector
(5)
Focus adjustment screw
Used to adjust the focus of the image.
(6)
OR
Lights orange when the OR signal turns ON.
Operation
Lights orange during communication by Ethernet.
indicators
ETN
ERROR
Lights red when an error occurs.
Lights green when the Sensor is executing a process.
BUSY
(7)
Mounting Bracket
Used to secure the Sensor in place.
The Mounting Bracket can be attached to the front, left
side, right side, or back of the Sensor.
■ Power connection
(when a switching regulator is connected)
The following power supply is recommended (option)
FQ-CR2□010F-M/FQ-CR2□050F-M
Power supply voltage
24 VDC (21.6 to 26.4 V)
Output current
1.25 A min.
Recommended Power Supply
S8VS-030024□ (24 VDC, 1.25 A)
M4 (tightening torque: 1.2 N ・ m)
External power supply terminal screws
FQ-CR2□100F-M/FQ-CR2□100N-M
Power supply voltage
24 VDC (21.6 to 26.4 V)
Output current
2.5 A min.
Recommended Power Supply
S8VS-060024□ (24 VDC, 2.5 A)
M4 (tightening torque: 1.2 N ・ m)
External power supply terminal screws
■
Ratings/Performance
Item
Fixed Mount 2D Code Reader
Model
NPN
FQ-CR20□□□□-M
PNP
FQ-CR25□□□□-M
Field of view
Refer to the optical diagram
Installation distance
Main
Inspection items
2D code (compatible code: Data Matrix ECC200 from 10
functions
x 10 to 64 x 64, 8 x 18 to 16 x 48, QR Code model 1 and
2 from 21 x 21 to 57 x 57 (version 1 to 10)
Number of simultaneous
32
inspections
Number of registered
32
scenes
Retry function
Simple retry, brightness fluctuation retry, scene switch
retry, level trigger retry
Image
Image filter
High dynamic range (HDR) polarizing filter
input
(attachment), and smoothing, expansion, reduction,
median
Image elements
1/3-inch Monochrome CMOS
Shutter
1/250 to 1/32258
Processing resolution
752×480
Lighting
Lighting method
Pulse
Lighting color
White
Data
Measurement data
In Sensor: 1,000 items (If a Touch Finder is used,
logging
results can be saved up to the capacity of an SD card.)
Images
In Sensor: 20 images (If a Touch Finder is used, images
can be saved up to the capacity of an SD card.)
Measurement trigger
External trigger (single or continuous)
I/O
Input signals
7 signals: Single measurement input (TRIG),
specifications
Control Command Input (IN0 to IN5)
Output signals
3 signals *1: Control output (BUSY), overall judgment
output (OR), error output (ERROR)
Ethernet specifications
100Base-TX/10Base-T
Numerical output, control command compatible
(Non-procedural communications)
Input specifications
Refer to *2.
Output specifications
Connection method
Special connector cables
- Power supply and I/O: 1cable (FQ-WD□□□)
- Touch Finder and computer: 1cable (FQ-WN□□□)
Indications
Judgment results indicator (color: orange), ERROR
indicator (color: red), and BUSY indicator (color: green)
Ratings
Power supply voltage
20.4 to 26.4 VDC (including ripple)
Insulation resistance
Between all lead wires and case: 0.5 MΩ (at 250 V)
LED RADIATION
Current consumption
2.4 A max.
DO NOT STARE
INTO BEAM
Environ-
Ambient temperature range
Operating: 0 to 50°C, storage: -25 to 65°C (no icing or
Max.65mW
400-700nm
condensation)
mental
CLASS 2 LED PRODUCT
JIS C 6802:2005
Ambient humidity range
Operating and storage: 35% to 85% (with no condensation)
immunity
Ambient atmosphere
No corrosive gas
Vibration resistance
10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z
(destruction)
directions 8 min each, 10 times
Shock resistance
150 m/s
2
3 times each in 6 direction (up, down, right,
(destruction)
left, forward, and backward)
Degree of protection
IEC 60529 IP67 (except when the polarizing filter
attachment is attached)
Materials
Sensor: PBT, PC, SUS
Mounting Bracket: PBT
Polarizing Filter Attachment: PBT, PC
Ethernet connector: Oil-resistance vinyl compound
I/O connector: Lead-free heat-resistant PVC
Weight
200 g max.
Accessories
· Mounting Bracket (FQ-XL)(1)
· Polarizing Filter Attachment (FQ-XF1) (1)
· Instruction Manual (this document)
· Quick Startup Guide
· Member Registration Sheet
· Warning Label
LED class*
3
Class 2
*1: The three output signals can be allocated for the judgments of individual inspection items.
*2: The following table gives the I/O specifications.
Item
NPN
PNP
Input
ON: Shorted to 0 V, or 1.5 V max.
ON: Shorted to power supply voltage, or power
specifica-
OFF: Open (leakage current: 0.1 mA max.)
supply voltage -1.5 V max.
tions
OFF: Open (leakage current: 0.1 mA max.)
Output
NPN open collector
PNP open collector
specifica-
30 VDC, 50 mA max., residual voltage: 1.2
30 VDC, 50 mA max., residual voltage: 1.2 V
tions
V max.
max.
*3: Applicable standards: JIS C 6802:2005
■ Optical diagram (typical example)
· FQ-CR2□010F-M
· FQ-CR2□100F-M
Installation distance (L) (mm)
55
1000
45
600
35
200
6
8
10
12
14
Horizontal field of view (mm)
· FQ-CR2□050F-M
· FQ-CR2□100N-M
Installation distance (L) (mm)
210
800
400
130
50
0
0
20
40
60
Horizontal field of view (mm)
Note 1: Vertical eld of view will be approximately 60% of the horizontal eld of view.
2: Field of view tolerance: ±10%
■ Dimensions
* Dimension diagram with mounting bracket (rear-side attachment) and polarizing filter
attachment is shown.
FQ-CR2□010F-M/FQ-CR2□050F-M
The mounting bracket can be
attached to any side
1
Optical axis
FQ-CR2□100F-M/FQ-CR2□100N-M
1
THE PRODUCTS CONTAINED IN THIS SHEET ARE NOT SAFETY RATED.
THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF
PERSONS, AND SHOULD NOT BE RELIED UPON AS A SAFETY
COMPONENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES.
Please refer to separate catalogs for OMRON's safety rated products.
OMRON shall not be responsible for conformity with any standards, codes, or
regulations that apply to the combination of the products in the customer's
application or use of the product.
Take all necessary steps to determine the suitability of the product for the
systems, machines, and equipment with which it will be used.
Know and observe all prohibitions of use applicable to this product.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING
SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL
EQUIPMENT OR SYSTEM.
See also Product catalog for Warranty and Limitation of Liability.
EUROPE
OMRON EUROPE B.V. Sensor Business Unit
Carl-Benz Str.4, D-71154 Nufringen Germany
Phone:49-7032-811-0 Fax: 49-7032-811-199
NORTH AMERICA
Installation distance (L) (mm)
OMRON ELECTRONICS LLC
One Commerce Drive Schaumburg,IL 60173-5302 U.S.A.
Phone:1-847-843-7900 Fax : 1-847-843-7787
ASIA-PACIFIC
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road #05-05-08(Lobby 2),
0
100
200
300
Alexandra Technopark, Singapore 119967
Horizontal field of view (mm)
Phone : 65-6835-3011 Fax :65-6835-2711
CHINA
Installation distance (L) (mm)
OMRON(CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Phone : 86-21-5037-2222 Fax :86-21-5037-2200
OMRON Corporation
0
200
400
600
Horizontal field of view (mm)
D
o
OC T, 2 00 9
1/4-20UNC
Depth 6
20
Mounting hole
dimensions
2-4.5Dia.
20±0.1
Tightening
(25)
4-M4
torque: 1.2 N·m
Depth 6
(105.58)
89
(15.58)
32
9
45
67
(105.58)
89
(15.58)
32
9
(Unit: mm)
Suitability for Use
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