Ametek Powervar 3400 Series User Manual
  1. Manuals
  2. Brands
  3. Ametek Manuals
  4. Power Supply
  5. Powervar 3400 Series
  6. User manual
Ametek Powervar 3400 Series User Manual

Ametek Powervar 3400 Series User Manual

Three phase uninterruptible power supply
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
3400 Series UPS
User's Manual 80-100-125kVA

Advertisement

Table of Contents
loading

Related Manuals for Ametek Powervar 3400 Series

Summary of Contents for Ametek Powervar 3400 Series

  • Page 1 3400 Series UPS User’s Manual 80-100-125kVA...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1.0 - Introduction and Safety ........... 3 2.0 - Installation ............... 8 3.0 - Touch Screen Operation ..........22 4.0 - System Operation ............50 5.0 - Maintenance ..............53 6.0 - Troubleshooting ............. 54 7.0 - 3400 Series Specifications ..........59 8.0 - 3400 Series Warranty ............

  • Page 3: Introduction And Safety

    INTRODUCTION Thank you for your purchase of the AMETEK Powervar 3400 Series Three Phase Uninterruptible Power Supply (UPS). We’ve prepared this document to help familiarize you with the functions and controls of this product. The product you have purchased is the most advanced solution available today to protect and provide clean power to your system.
  • Page 4 IMPORTANT SAFETY INSTRUCTIONS Save These Instructions This manual contains important instructions to be followed during installation and maintenance of the UPS and batteries. Please read all instructions before installing or operating the described equipment and PLEASE SAVE THIS MANUAL FOR FUTURE REFERENCE! SPECIAL SYMBOLS: The following are examples of symbols used on the UPS, or within this manual to alert you to important information.
  • Page 5 Do Not Discard—Never discard Waste Electrical or Electronic Equipment (WEEE) in the trash. For proper disposal contact your local recycling/refuse or hazardous waste center. Information of Special Note—Specific handling or operational instructions may apply. Phase—This is the electrical symbol for the word “phase”.
  • Page 6 NOTE TO USERS To ensure correct operation of the UPS, please read this instruction manual carefully. Please keep this manual handy for future reference. This UPS has dangerously high voltages on both its Input and output connections. Contact with these voltages may be life threatening.
  • Page 7 6. To prevent damage or a safety hazard, keep the UPS away from open flame and any other devices that may cause sparks. 7. Do not open or damage individual battery cases as spillage of caustic electrolyte may occur resulting in danger to life, safety, and the environment.

  • Page 8: Installation

    1.0 INSTALLATION This chapter deals with the installation of the UPS, including unpacking and checking for shipping damage, installation environment, installation tools, selection of input & output conductors, installation procedure, installation preparations, mechanical installation, battery cabinet installation, etc. Before installing, please become familiar with the safety standards in the installation illustration.
  • Page 9 Tools Tools A01-00119 Rev. B...
  • Page 10 CAUTION To avoid electric shock, the use of insulated tools is suggested. Installation Clearance The recommended UPS installation clearance should meet the following requirements: • Maintain a clearance of at least 3’ from the front panel to the wall or adjacent equipment, and at last 3’ from the top of the UPS to the ceiling, this will ensure good ventilation, as shown in Figure1-1.
  • Page 11 • To prevent internal UPS temperature rise, and thereby possibly shortening the effective life of the UPS, keep the air inlets at the front panel and rear panel of the UPS unobstructed. Selection of Input and Output Conductors For the sizing of input/output & battery cabinet connection conductors, please refer to Table1-1 and Table1-2.
  • Page 12 Installation Step 1 Determine the UPS location in accordance with all installation recommendations (see 3.4 Installation Clearance) and UPS size (see A Technical Specifications). Step 2 Refer to the bottom layout (as shown in Figure3-2), install four M12 expansion bolts (concrete floor only) into the floor. Figure 1-2 Bottom structure (bottom view) Note: The exposed height of expansion bolt should be within 50mm.
  • Page 13 Figure 1-3 Dismantle the bottom shrouding plate of two side Figure 1-4 Shipping bolt location Step 5 Move the UPS from the wooden pallet to installation location, tighten the expansion bolts. Step 6 Install the bottom shrouding plate. A01-00119 Rev. B...
  • Page 14 Battery Cabinet Installation 1.1.2 Safety Regulations Do not attempt to dismantle the battery, as its internal electrolyte is harmful to skin and eyes. When replacing the battery, please adhere to the following preventive measures to avoid the risk of electric shock and short-circuit.
  • Page 15 Step 3 Start the mains switch. After the UPS working normally, measure the voltage of battery switch. Step 4 Ensure that the UPS and battery polarity are right and accord with the technical specifications of UPS. Close the switch between the UPS and battery group, and then the UPS start to charge for battery group.
  • Page 16 Figure 1-5 Wiring copper bar diagram CAUTION The phase conductors in Figure 3-6 are marked by A, B, C. Step 2 Connect the grounding conductors to the ground post (Protective earth) of the UPS. Figure 1-6 Protective earthing (ground) diagram Step 3 Connect the input of UPS to mains by input cables, as shown in Figure 1-8.
  • Page 17 Figure 1-7 Wiring diagram CAUTION Improper phase rotation will result in the UPS not functioning properly. The touch screen will alert you to this condition. If the input phase sequence is wrong, please correct before going any further. 1.1.6 Wring for Series Redundant System The wiring method for a series hot standby system is as follows.
  • Page 18 Step 2 Connect the wires according to Figure 3-10. Figure 1-9 Wiring of series hot standby system CAUTION Improper phase rotation will result in the UPS not functioning properly. The touch screen will alert you to this condition. If the input phase sequence is wrong, please correct before going any further.
  • Page 19 1.1.7 RS232 Communication The RS232/RS485 communication port are located in the front of the UPS. When connected it is capable of remote monitoring for input voltage, frequency, output voltage, frequency, load, etc. of the UPS, and it can also power on/off the UPS remotely. Definition for RS232 pins: DB9(RS232/485): 6P, RXD of UPS;...
  • Page 20 1.1.9 Dry Contact Communication The dry contact communication board is as shown in figure 1-11. Figure 1-11 Dry contact communication board The input and output dry contact has 8 channels each. For each channel, there are 8 options. The options are as follows. A01-00119 Rev.
  • Page 21 Input dry contact • Battery Abnormal • Alternate Input Power Level • Remote EPO • On Generator • Remote Online • Remote Bypass • Battery Breaker Closed • Output Breaker Closed • Inverter Inhibit (MBP in use) • Charging Inhibit •...

  • Page 22: Touch Screen Operation

    2.0 OPERATION GUIDE FOR TOUCH SCREEN The touch screen provides an easy operator interface for the UPS. Through the use of the touch screen, indicator lights and user-friendly operation system, a user can easily browse the input, output, load, and battery parameters of UPS to get the current function and alarm status information of UPS.

  • Page 23: A01-00119 Rev. B

    Figure 2-1 Menu structure of the touch screen Main Page It will enter system monitoring main page after powering on, as shown in Figure 2-2. A01-00119 Rev. B...
  • Page 24 Figure 2-2 Main page It can realize the monitoring for system after entering main page. The meaning of each icon on the main page is as follows. System bypass input information. System mains input information. Battery information. System output information. Information/Status inquiry.
  • Page 25 System Working Status The working status and energy flow on the main page shows the running status of the system. The energy flow of each mode of operation is as follows. Figure 2.3 Rectifier/System startup Figure 2-4 Batteries are connected, and the rectifier is started. A01-00119 Rev.
  • Page 26 Figure 2-5 Normal System operation Figure 2-6 System on battery A01-00119 Rev. B...
  • Page 27 Figure 2-7 System on bypass; Rectifier off Figure 2-8 System on bypass, rectifier on A01-00119 Rev. B...
  • Page 28 Figure 2-9 System maintenance bypass output Figure 2-10 Protection for fault, and with no output System Fault. The left icon flashes. Press indicator to enter current fault page, as shown in Figure 2-10. A01-00119 Rev. B...
  • Page 29 Figure 2-11 Current fault status information Control Function 2.1.2 ON/OFF When the system is starting, press icon, it will turn to shutdown confirmation page, as shown in Figure 2-12; when system is shutting down, press icon, it will turn to startup confirm page, as shown in Figure 2-13.
  • Page 30 Figure 2-13 Press OK to power system on 2.1.3 Silence buzzer When a system fault occurs, the buzzer will send voice alarm, and the buzzer indicator on main page show as and flashing, if the fault clears itself and system returns to normal, the icon will turn to gray. The buzzer can be active again by pressing the icon.
  • Page 31 Figure 2-14 Bypass information 2.1.5 AC Input Information On main page, press icon, the displayed information is as shown in Figure 2-15. The screen displays the line voltage, line current, frequency and loop status of current system input supply. Figure 2-15 AC Input supply information A01-00119 Rev.
  • Page 32 2.1.6 Battery Information On the main page, press icon, it will show the battery information, as shown in Figure 2-16, Figure 2-17, Figure 2-18. Figure 2-16 Battery information 1 Figure 2-17 Battery information 2 A01-00119 Rev. B...
  • Page 33 Figure 2-18 Battery information 3 Note: If the battery is not connected, battery status, battery temperature, remaining capacity, remaining time will show as “--”. System will display the charging current/discharging current according to battery status automatically. 2.1.7 Output Information On the main page, press icon, it will show the system output information, including phase voltage, phase current, frequency, apparent power, active power and load percentage, as shown in Figure 2-19 and...
  • Page 34 Figure 2-19 System output information 1 Figure 2-20 System output information 2 A01-00119 Rev. B...
  • Page 35 Parameter Setting Press icon, it will enter Login interface, as shown in Figure 2-21. Figure 2-21 Login interface After entering the correct password (for the general user, the initial password is: 123456; for authorized service personnel, the password is: 121212), the setting screen will appear, as shown in Figure 2-22. General user can look up each system parameter, but it is read only, only authorized service personnel can look up/ set each parameter.
  • Page 36 Figure 2-22 Parameter setting interface 2.1.1 System Management On Parameter Setting screen, press “System Manage” to enter system manage interface, specific parameters are as shown in Figure2-23. Press the switchover button to change parameters. Figure 2-23 System management page • The setting range of mains voltage upper threshold is +10%,+15%, +20%.
  • Page 37 • The setting range of mains voltage lower threshold is -10%,-15%, -20%, -25%, -30%, -35%, -40%. • The setting range of bypass voltage upper threshold is +5%,+10%,+15%, +20%. • The setting range of bypass voltage lower threshold is -5%,-10%,- 15%, -20%. •...
  • Page 38 Figure 2-25 Unsuccessful save setting 2.1.2 Battery Management On Parameters Setting page, press “Battery Manage”, it will enter battery manage page, as shown in Figure 2-26. Figure 2-26 Battery management • Equalizing charge voltage(V): 12.500-14.500 • Floating charge voltage(V): 12.500-14.000 •...
  • Page 39 • Charge current range(A): 10-60; • Battery test ending voltage(V): 10.000-14.000 • Battery test time(min): 1-20 • Low voltage warning(V): 10.500-12.000 • Low voltage protection(V): 9.000-11.000 • Temperature compensate(mv/℃): 0-5 Press number input box, it will display the input range of setting value at the top of the input keyboard, when the setting exceeds the range, the setting will be invalid.
  • Page 40 Figure 2-28 Standard test Click “Deep Test” icon, it will popup confirming window, press “OK” button to start deep test, as shown in Figure2-29. Figure 2-29 Deep test During battery testing, if you need to stop testing, you can enter battery test page, and press “Cancel”...
  • Page 41 Figure 2-30 Cancel battery test After finishing the battery test, the Event Log will record the battery test result. 2.1.4 Dry Contact Setting On Parameter Setting page, press “Dry Contact Setting”, it will enter dry contact setting page, as shown in Figure 2-31. Figure 2-31 Dry contact setting After setting, press button to save the setting.
  • Page 42 2.1.5 Communication On Parameters Setting page, press “Communication”, it will enter communication setting page, as shown in Figure 2-26. Figure 2-32 Communication setting page Protocol Type: Modbus, SNMP Modbus Address: 0-99 Baud Rate: 4800, 9600, 19200 Press number input box, it will display the input range of setting value at the top of the input keyboard, when the setting exceeds the range, the setting will be invalid.
  • Page 43 Figure 2-33 Log manage page On the page, you can clear log and export log. Insert U dish, and also, you can back up the records, as follows. Figure 2-34 Prompt for clearing log A01-00119 Rev. B...
  • Page 44 Figure 2-35 The U dish is not inserted 2.1.7 Screen Setting On Parameter Setting page, press “Screen Setting”, it will enter screen setting interface, as shown in Figure 2-36. Figure 2-36 Screen setting page A01-00119 Rev. B...
  • Page 45 CAUTION To maintain maximum system, alarm and data log accuracy, it is important to have the system time match the actual time of day. 3.1.8 Password Setting On Parameter Setting page, press “Password Setting”, it will enter password setting page. The current user’s password can be changed only, as shown in Figure2-37.
  • Page 46 Figure 2-38 Information inquiry page 2.1.1 Working Status On Information Inquiry page, press “Work Status”, it will enter work status page, as shown in Figure 2-39. Figure 2-39 Work status Note: If the battery is not connected, battery status will show as “--”; when operating as a single module, the parallel wire status will show as “--”.
  • Page 47 2.1.2 Event Log On Information Inquiry page, press “Event Log” icon, it will enter event log page. The page records the historical fault and alarm information of the system, as shown in Figure 2-40. Figure 2-40 Event log 2.1.3 User Log On Information Inquiry page, press “User Log”, it will enter user log page, as shown in Figure 2-41.
  • Page 48 2.1.4 Wave Capture On Information Inquiry page, press “Wave Capture”, it will enter wave capture list page, as shown in Figure 2-42. Figure 2-42 Wave capture list Press the wave capture time, it will enter the following page, as shown in Figure 2-43 Figure 2-43 Wave capture page A01-00119 Rev.
  • Page 49 Press the Waveform icon, it will enter Wave Capture Detail page, as shown in Figure 2-44. Figure 2-44 Wave capture detail 2.1.5 Product Information On Information Inquiry page, press “Product Information” icon, it will enter product information page, the first page shows the product name, model, manufacturer, contact information, etc.

  • Page 50: System Operation

    3.0 OPERATION This section deals with the operation of the UPS, including pre-startup checklist, precautions for operating UPS, operation and running, operation of parallel system, etc. Check Before Startup 3.1.1 Check Electrical Connections Check Item Confirm that the total load capacity matches the capacity of the UPS and make sure the load is off.
  • Page 51 3.1.2 UPS Testing Test UPS: close the main input supply switch and start the UPS. Once the UPS is operating normally and stay in inverter mode, check to ensure the DC polarity and battery voltage is correct. If DC voltage and polarity are correct, close the battery breaker.
  • Page 52 3.1.4 Start Load Step 1 Confirm the running status of UPS according to the indicator light on panel. When lights indicate that UPS is operational in normal mode or battery mode, the UPS can now supply output power for loads. Step 2 Once the UPS has been operational without load for 10min, turn on loads in sequence: larger load to smaller load.

  • Page 53: Maintenance

    4.0 MAINTENANCE GUIDE This chapter discusses the user maintenance responsibilities of the UPS, including safety precautions, periodic preventative maintenance, battery maintenance, and fan maintenance. Proper maintenance is essential for the long term overall life of the UPS. 4.0 Safety Precaution Please observe the following safety precautions: •...

  • Page 54: Troubleshooting

    5.0 TROUBLESHOOTING This chapter covers the troubleshooting of the 3400 Series UPS, including identifying the UPS Status, UPS emergency troubleshooting measures and so on. Please remember that any necessary service or repairs should be performed only by factory authorized service personnel 5.1 UPS Status Table 5-1 Common abnormal problems diagnosis...
  • Page 55 Fault diagnois and check- No. Phenomena Solution ing points Check if the bypass/ mains Please inform The touch screen switch is closed and the professionals to and LED are off. power board is fault. maintain. Get rid of the short-circuit point, Check if the load has a close the inverter, short-circuit.
  • Page 56 Table 5-2 only contains some simply troubleshooting. It the answer for diagnosis is not apparent, please contact Powervar for the name of your nearest factory authorized service provider. Table 5-2 Troubleshooting No. Phenomena Possible Reason Mains is normal, but the UPS works The contact of each contact, socket is bad, in battery inverting which leads to AC input is blocked.
  • Page 57 No. Phenomena Possible Reason In the status of battery supply power, the battery is protected for low-voltage caused by discharging, the system shut down automatically. The phenomenon is normal. Once the mains recover, the system will start After starting, the automatically and charge for the battery.
  • Page 58 No. Phenomena Possible Reason AC input is present, but the buzzer beeps Voltage or frequency of mains exceeds the discontinuously, mains range of UPS. indicator is off. Under mains status, the UPS works Bad grounding connection causes the float normally; however, voltage between neutral wire and grounding after power outage, the wire is too high.

  • Page 59: 3400 Series Specifications

    6.0 Powervar 3400 SERIES SPECIFICATIONS 3400 Series Specifications Applicable Standards: UL1778 and CSA 22.2 IEC, 62040 UPS Standard ISO 9001 Quality Assurance Program EMI compatibility: FCC Title 47 Part 15, Subpart B IEEE C62, 41-1991 Model: Power Rating (kVA): Capacity(kW):...
  • Page 60 3400 Series Specifications System Input (DC) Float Voltage 540VDC (13.5 x 40) Nominal Voltage 480 VDC (12 x 40) Final Voltage 420 VDC (10.5 x 40) System Output: Nominal Output Voltage 480VAC 3 Phase 4 Wire Static Voltage Regulation +/- 1% Output Frequency 50/60Hz (tracks frequency of static bypass source)

  • Page 61: 3400 Series Warranty

    WARRANTY STATEMENT 3400 Series Products 3400 Series products (hereafter referred to as “Product”) are warrantied to be free from defects in material and workmanship for the lesser of twenty four (24) months from Product start-up or thirty (30) months from Product shipment from Powervar on the chassis, electronic components and batteries.
  • Page 62 for incidental or consequential damages, monetary loss, loss of sales, or loss of business resulting from the failure or malfunction of the Product. Warranty is void on Product where evidence of tampering exists. Improper long-term storage may damage the UPS batteries and invalidate the battery warranty.
  • Page 63 Exclusive Remedies Except as set forth herein and except as to title, there are no warranties, express or implied, or any affirmations of fact or promises by Powervar for the Products, their merchantability, or fitness for any particular purpose. In no event shall Powervar be liable for lost profits, goodwill, or any other special or consequential damages.

  • Page 64: Product Drawings

    9.0 PRODUCT DRAWINGS A01-00119 Rev. B...
  • Page 65 A01-00119 Rev. B...
  • Page 66 A01-00119 Rev. B...
  • Page 67 A01-00119 Rev. B...
  • Page 68 USA Address: 1450 Lakeside Drive Waukegan, IL 60085 1-800-369-7179 (P) 847-596-7000 (F) 847-596-7100 Europe/Asia Address: Unit 5, Birch-Kembrey Park Access additional product information and Swindon, Wilts SN2 8UU UK support on the web at http://www.powervar.com (P) +44 1793 553980 (F) +44 1793 535350 A01-00119 Rev.

This manual is also suitable for:

Powervar 34080Powervar 34125Powervar 34100

Table of Contents