Boge base control Operating Instructions Manual
Boge base control Operating Instructions Manual

Boge base control Operating Instructions Manual

For screw compressors
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Operating instructions
base control
for screw compressors

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Summary of Contents for Boge base control

  • Page 1 Operating instructions base control for screw compressors...
  • Page 3 Postfach 10 07 13 33507 Bielefeld Otto-Boge-Straße 1-7 33739 Bielefeld Fon: +49 5206 601-0 Fax: +49 5206 601-200 Mail: info@boge.com Net: www.boge.com Issue: 08 / 2017 No. 596.1495.18 Nominal price: € 5,00 BOGE base control for screw compressors Page I...
  • Page 5: Table Of Contents

    Star phase time control..............19 Service request................20 Faults ..................... 20 General ................... 20 Automatic monitoring of the control systems ........20 Fault messages of the control............21 Warning messages of the control ........... 23 BOGE base control for screw compressors Page III...
  • Page 7: Part 1: 1.1 The Boge Control Concept

    The BOGE control concept Part 1: base control 1.1 The BOGE control concept General base control is an integrated control and monitoring concept, having two ob- jectives: – Energy savings and thus reduction of ongoing costs. – Prolonging the service life of the compressor due to wear which is as low as possible.
  • Page 8: Operating And Control Panel

    The BOGE control concept Operating and control panel Fig. 1.1: base control operating panel 1 LC display 2 Indicator lamp – Fault (red) 3 Indicator lamp – Ready (green) 4 Info key 5 Enter key 6 On key...
  • Page 9: Operating And Control Elements

    Compressor may continue to run in idling mode compressor off (factory setting 30 seconds). – Press the Info key Info key Select desired The display changes to the next set of information. information BOGE base control for screw compressors Page 3...
  • Page 10 The circle stands for three functions: or motor 1. The compressor is switched off or receiver 2. For motor servicing interval 3. Servicing symbol (receiver inspection) (replace wearing parts). Standby Automatic standby phase Page 4 BOGE base control for screw compressors...
  • Page 11 Energy-independent ON-OFF save function set. (automatic restart enabled after power failure) External Remote output enable (e.g. by MCS). output enable – Remote ON-OFF (e.g. from control panel) – not used here. Online – not used here. BOGE base control for screw compressors Page 5...
  • Page 12: Operation

    The symbol at the bottom left is for setting external output enable and the symbol for switch-on save (Auto-Restart) is shown at the bottom right. These two symbols only appear when the respective setting has been made. Page 6 BOGE base control for screw compressors...
  • Page 13 .for up to 30 seconds. During this time the green indicator blinks. The symbol O then appears and the green indicator lamp goes out. BOGE base control for screw compressors Page 7...
  • Page 14 Motor servicing and the symbols O (stands for motor) running time and servicing (spanner). means: 1000 h until next motor servicing Page 8 BOGE base control for screw compressors...
  • Page 15 Press INFO key a ninth time and the value segment display shows the Lower target pres- sure and an underscore at the bottom right next to it. means: p = 130 psi min. BOGE base control for screw compressors Page 9...
  • Page 16 Software means software no. 1105 → Press INFO key one more time to return to the main display. If no key is pressed for five minutes, the main display automatically reappears. Page 10 BOGE base control for screw compressors...
  • Page 17: Parameterization Of The Control

    Continuous contact of an external control Receiver or wearing parts inspection due not assigned here not assigned here BOGE base control for screw compressors Page 11...
  • Page 18: General

    This may cause incorrect behaviour of the control unit! Do not experiment with parameter settings! Always call BOGE-Service if you are unsure or have any doubts. Parameterization From the main display the first step in parameterization is performed by re- peated pressing of the Info key , until the display the software-no., and then...
  • Page 19: Set The Compressor Servicing Interval And Zero The Counter

    A potential leakage is either measured by a single (LE) or continuous (Lc / LC) value measurement: In case of single leakage measurement a single measurement operation over six hours serves to determine the hourly operating load times per year due to leakage. BOGE base control for screw compressors Page 13...
  • Page 20 If, after having started measurement, a power failure takes place the number 9980 will be displayed. In such case it is recommended to repeat the meas- urement process at a later stage. Page 14 BOGE base control for screw compressors...
  • Page 21 6. It is not permissible to set the bottom pressure target value below the stipulated p value. In case this should be necessary please contact BOGE-Service beforehand. BOGE base control for screw compressors Page 15...
  • Page 22: Set External Output Release

    The display shows illustration . The 7-segment-range blinks. This display means: output release device is considered. The (lower level) base control follows the settings of the output release device (higher-level control unit). To save this setting: 3. Press Enter key The setting, enabling an output release device to be considered, is saved.
  • Page 23: Change After-Running Time

    2. Press Info key to change the value. (Setting range between 8 and 655 seconds). 3. Press Enter key to overwrite the non-volatile EEPROM with the blink- ing value, and the main display reappears. BOGE base control for screw compressors Page 17...
  • Page 24: Set Continuous Operation

    Condition: the network pressure is lower than the set switch-on pressure and it was switched on beforehand. Using energy independent memory for remembering ON-OFF: Normally a compressor always assumes an OFF status directly after an elec- trical power failure. Page 18 BOGE base control for screw compressors...
  • Page 25: Anti-Freeze Idling (Only In Mode: Ready For Operation)

    Star phase time control The star time is fixed in the control unit according to the type of compressor. BOGE base control for screw compressors Page 19...
  • Page 26: Service Request

    Ensure that any work required to rectify faults is only carried out by trained personnel or specialists. Ensure that components which have a safety func- tion are only set, repaired or exchanged by BOGE Service! Please contact the Technical Support at the following telephone numbers, if you have any questions.
  • Page 27: Fault Messages Of The Control

    Excessive system pressure Exchange oil separator cartridge Excessive network pressure Reduce net pressure to prevent compressor from building up a pressure exceeding the permissible max. pressure PTC resistor defective or Overhaul motor aged BOGE base control for screw compressors Page 21...
  • Page 28 Replace network pressure transmitter or re-establish electrical transmitter faulty mitter defective or wire connection breakage Fan motor overloaded Have fan motor checked by BOGE service personnel Overcurrent fan motor Reconciliation error Error loading software. Reload software or have control replaced by BOGE-Service Control unit EEPROM...
  • Page 29: Warning Messages Of The Control

    Higher level (Master) control Check supply voltage of master control. Parameterization control faulty of external output release. Otherwise have control repaired or replaced by BOGE- Service personnel. Power-up phases too Coil short circuit ‚Solenoid Have coil replaced by BOGE-Service personnel, check short valve‘...

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