Boge airtelligence provis 3 Operating Instructions Manual
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Boge airtelligence provis 3 Operating Instructions Manual

Master compressor control
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Operating instructions
Master
compressor control
airtelligence provis 3

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  • Page 1 Operating instructions Master compressor control airtelligence provis 3...
  • Page 3 Postfach 10 07 13 33507 Bielefeld Otto-Boge-Straße 1-7 33739 Bielefeld Fon: +49 5206 601-0 Fax: +49 5206 601-200 Mail: info@boge.com Net: www.boge.com Issue : 05 / 2020 No. 596.1551.01 Nominal price : € 5,00 BOGE compressor control airtelligence provis 3 Page I...
  • Page 5 Using external interfaces ..............15 Part 4: Principle of the master control............ 17 Basic knowledge of con- Tasks of the master control in compressed airnets ......17 trol User levels, rights and functions ..........18 BOGE compressor control airtelligence provis 3 Page III...
  • Page 6 Troubleshooting Process events / messages ............69 Part 7: Service ................... 73 Service, dismantling, Cleaning the display ............... 73 disposal Software updates ................73 Dismantling / Disassembly ............73 Disposal ..................74 Page IV BOGE compressor control airtelligence provis 3...
  • Page 7 Index Part 8: Technical data................75 Annex Housing dimensions and component overview ......76 External dimensions and components..........76 Internal components ............... 77 Status LEDs of the control .............. 78 BOGE compressor control airtelligence provis 3 Page V...
  • Page 9 BOGE recommends to have control(s), compressors and equipment set up and commissioned by BOGE service personnel. Make sure that any servicing or repair work on the control is also performed by BOGE service personnel. If you have any questions as to the product, please contact the Technical...
  • Page 10 1.4 Orientation aid for reading these instructions In order to easily familiarize with the compressor control, the layout of the operating instructions is intended to give you better orientation and support. Page 2 BOGE compressor control airtelligence provis 3...
  • Page 11 The individual image areas are numbered. Tab. 1.1: Overview of the means of design for easier reading of these operat- ing instructions BOGE compressor control airtelligence provis 3 Page 3...

  • Page 12: Design Of Warning Signs

    Warning signs are a combination of signal words, warning signs and informa- tion text and structured as follows: SIGNAL WORD Kind of danger Source of danger and consequences if the warning is not observed.  How to avoid any danger. Page 4 BOGE compressor control airtelligence provis 3...

  • Page 13: Basic Information On Safety

    Part 2: Safety 2.1 Basic information on safety Prior to commissioning Prior to commissioning and operation of the airtelligence provis 3 control the following points must be observed: and operation – These operating instructions must be read completely prior to commission- ing/operation of the control.

  • Page 14: Switch Cabinet

    The control and configuration protocols do not provide authentication mecha- nisms. Furthermore, large amounts of network traffic can lead to an impair- ment of the control communication. BOGE therefore strongly recommends the use of the controls exclusively in closed networks (technical network).

  • Page 15: Data Backup

    – The change of settings / parameters may only be carried out by authorized specialist personnel with sound knowledge of compressed air technology. – In cases of doubt please contact BOGE service prior to changing any set- tings. Data backup The control is equipped with a Solid State Drive (SSD).

  • Page 16: Obligations Of The Operator

    – The staff must have been authorized based on these instructions for any work that they may perform depending on their qualification. Page 8 BOGE compressor control airtelligence provis 3...

  • Page 17: Part 3: Assembly And Connection

    Part 3: Assembly and 3.1 Installation of the control connection The airtelligence provis 3 is installed in a separate switch cabinet. The oper- ating unit of the control, the touch panel (1), is located in the front of the switch cabinet (2).
  • Page 18 Ensure that there is sufficient freedom of movement for installation, opera- tion and service work on the switch cabinet. BOGE recommends that a circumferential distance of 1 meter to surround- ing components is maintained. 1. Mark boreholes on the wall.

  • Page 19: Connecting The Control

    Designation/Type Torque -14K1 Panel-PC - airtelligence provis 3 0.89 Nm -20K1 Industrial Ethernet Switch - FL Switch SFNB 8TX 0,5 Nm ... 0,6 Nm Tab. 3.1: Torques of switch cabinet components BOGE compressor control airtelligence provis 3 Page 11...
  • Page 20  The cable wire is connected. 13.Perform the procedure with all 3 wires of the cable according to the assign- ment in table 4.3. 14.Check all cable wires for tight fitting.  The electrical connection is established. Page 12 BOGE compressor control airtelligence provis 3...
  • Page 21 (e.g. base control) or compressors from third-party manufacturers are con- nected via Modbus Interface Module 2.0 and the Ethernet switch in the switch cabinet of the airtelligence provis 3. The same applies to equip- ment or the necessary pressure sensor for the system pressure.
  • Page 22 (unsealed openings lead to a reduction of the protection class) 13.Close switch cabinet.  All necessary connections to the control for local network and commu- nication are established.  The control is ready for operation. Page 14 BOGE compressor control airtelligence provis 3...
  • Page 23 USB devices are connected with type A connectors. The airtelligence provis 3 features two USB 3.0 ports (position 3) and two USB 2.0 ports (position 4). USB 3.0 ports have a blue colour. USB 2.0 ports have a black colour. BOGE compressor control airtelligence provis 3 Page 15...
  • Page 24 Additional connections (5,6,7) – Display port (DP) (position 5): It is not intended to use these ports to con- nect airtelligence provis 3 to external digital monitors. These connections therefore remain unused. – Connection plate for extended functions (position 6): The use of a connec- tion plate for advanced functions is not required and not intended.
  • Page 25 Part 4: Basic knowl- 4.1 Principle of the master control edge of control The airtelligence provis 3 is a master compressor control with its own switch cabinet. It controls one or more compressed airnets, each consisting of several inter- linked compressors, the multiple compressor system. It coordinates the com- pressed air production of the individual multiple compressor systems or compressed airnets.
  • Page 26 2. Tap / click the button in the window that opens. 3. Confirm logout with "Yes".  The login window closes.  In area (2) the symbol without the corresponding user level appears under user login/login. Page 18 BOGE compressor control airtelligence provis 3...

  • Page 27: Operation

    Keep left key pressed Wiping Click and move Moving Keep left key pressed and move mouse Two-finger zooming 1 zooming in Mouse wheel 2 zooming out Tab. 4.2: Finger gestures for operating the touch panel BOGE compressor control airtelligence provis 3 Page 19...
  • Page 28 – Press the "Down Arrow" button to Arrow buttons Unfolding and folding of lists. unfold the lists. Example: View of compressed airnet - list dis- – Press the "Up Arrow" button to fold play in the lists. Page 20 BOGE compressor control airtelligence provis 3...
  • Page 29 – Tap the controller, keep it pressed Slider control Definition of a priority level and slide it to the desired position Example: Setting the priority of a compressor in the profile configuration BOGE compressor control airtelligence provis 3 Page 21...
  • Page 30 Numerical time Time setting, alternative to the time period into the boxes. input selector Example: Time limitation of the validity of a profile (fine timing) Tab. 4.3: Operating elements and input functions Page 22 BOGE compressor control airtelligence provis 3...
  • Page 31 (slave) compressor controls. The normal state is, that the connected compressors are controlled according to the specifications of airtelligence provis 3. In this case the symbols for the activity state appear fully saturated black and white (see column 1 of the fol- lowing table).
  • Page 32 The symbol is static, i.e. it does not change. airtelli- components - receiver gence provis 3 receives the displayed status of the component through the connection via the Modbus Interface Module 2.0. Symbol Meaning Receiver Tab. 4.6: Static symbol - receiver Page 24 BOGE compressor control airtelligence provis 3...
  • Page 33 Humidity, e.g. sensor for room humidity Other equipment, e.g. measur- ing point heat recovery Percentage value, e.g. sensor for valve opening angle („Percentage“) Power, e.g. sensor for power consumption of a compressor BOGE compressor control airtelligence provis 3 Page 25...
  • Page 34 The compressed air supply is at risk. There is a critical error of airtelligence provis 3, the control can no longer fulfill its task Red x / cross (e.g. after a cable breakage at the sensor). All compressors show a fault or communication error.
  • Page 35 Tab. 4.11: Operating ability equipment / receiver As far as compressors are concerned symbols for basic operating ability are always enclosed by 2 semicircles. They provide information on whether or not airtelligence provis 3 is currently requesting the respective component: Compressor (with unlimited operating ability) requested...
  • Page 36 An unchanging gray ring symbol appears when displaying other equipment. 4.5 Navigation through the views The user interface of airtelligence provis 3 is designed very intuitively and follows a logical structure. Due to the regular operation of the control unit, the user will quickly find his way through the views.
  • Page 37 Downwards: More detailed view by selecting net or components Upwards: Higher level view by sliding within the scroll field Moving in the head area, not in the area of the bulbous shadows Fig. 4.1: Navigation through the main views BOGE compressor control airtelligence provis 3 Page 29...
  • Page 38 By selecting a compressed airnet on the compressed airnet overview, you can access the compressed airnet view. In this view, it is also possible to take var- ious navigation paths that have not yet been explained in „Fig. 4.1:“, page 29. Page 30 BOGE compressor control airtelligence provis 3...
  • Page 39 In this view, it is also pos- sible to take various navigation paths that have not yet been explained in „Fig. 4.1:“, page 29. BOGE compressor control airtelligence provis 3 Page 31...
  • Page 40 Calling up the detailed views of all components of the compressed airnet (see further explanation in the following figure) Moving within the Return to the higher-level view scroll field Tab. 4.15: Component detail view - Description of navigation paths Page 32 BOGE compressor control airtelligence provis 3...
  • Page 41 MBI 2,0 in the network. Tapping the green symbol would take you to the com- ponent detail view of this equipment. BOGE compressor control airtelligence provis 3 Page 33...
  • Page 43 5.1 Compressed airnet overview control The initial view of airtelligence provis 3 is the compressed airnet overview. It is designed to provide a quick overview of the status of all compressed airnets that are registered by the control. Therefore, only values for control and mon- itoring are displayed in the view, no settings can be made.
  • Page 44 . The activities of the net can be monitored via the event display play and via the progress display . The basic setup of the compressed airnet is carried out via the compressed airnet settings Fig. 5.2: Compressed airnet view - list view unfolded Page 36 BOGE compressor control airtelligence provis 3...
  • Page 45 The connections of compressed air and signal lines are also shown and are supposed to simulate the real conditions. Therefore, it is also possible in this form of representation to change the connection and arrangement of the com- BOGE compressor control airtelligence provis 3 Page 37...
  • Page 46 The 3D representation can be called up by tapping the 3D button. In this rep- resentation form, the compressed airnet is displayed three-dimensionally and sentation according to the arrangement as set up in the DIN or 2D representation: Fig. 5.5: Compressed airnet view: 3D representation Page 38 BOGE compressor control airtelligence provis 3...
  • Page 47 1. Tap / click on the "Components" button. 2. Tap/click and hold the desired component. 3. Drag component to any other tile. 4. Release finger / mouse.  The component is in its new position. BOGE compressor control airtelligence provis 3 Page 39...
  • Page 48 / clicked first. To leave the editing mode again: ● Tap / click the button.  The normal view mode of the DIN or 2D representation is active again. Page 40 BOGE compressor control airtelligence provis 3...

  • Page 49: Calendar Display

    To display the current time on the time bar: ● Tap on the "Now" button to the right of the bar display. Or via PC and browser: 1. Place the mouse pointer on the time bar. BOGE compressor control airtelligence provis 3 Page 41...
  • Page 50 A different operating mode can be assigned to each profile. The following table gives an overview of all possible operating modes: Page 42 BOGE compressor control airtelligence provis 3...
  • Page 51 3 in terms of air delivery. In the same way, only priority 2 compressors would be switched off in this case, even if a more suit- able compressor was available for switching off in priority 1. BOGE compressor control airtelligence provis 3 Page 43...
  • Page 52 Like service, but vsd compressors and fixed speed compressors form a sepa- machines is to be carried rate run-time group out at the same time, but the vsd systems should still be able to run at any time. Page 44 BOGE compressor control airtelligence provis 3...
  • Page 53 In operating mode "All off", there is a risk of injury and material damage due to unplanned, automatic start-up of compressors when the power supply is connected.  To switch off the compressors (e.g. for servicing work), always open the power disconnecting devices of the compressors. BOGE compressor control airtelligence provis 3 Page 45...
  • Page 54 For this purpose, the time range for the validity of the profile must be deter- mined via the 3-point symbol (1), see figure above. After tapping / clicking the symbol, the "Choose time range" window opens: Page 46 BOGE compressor control airtelligence provis 3...
  • Page 55 Via a PC the input is done by mouse and keyboard. To save all settings for the time range and close the "Choose time range" win- dow: BOGE compressor control airtelligence provis 3 Page 47...
  • Page 56 (2). This is limited in its validity according to its name to a time range on Sat- urday and Sunday. The basic profile is displayed below the "Weekend" profile in the calendar display. The "Wochenende" (weekend) profile positioned Page 48 BOGE compressor control airtelligence provis 3...
  • Page 57 A copy of the profile is copied into any available compressed airnet (after selecting the sym- bol, a list of all compressed airnets registered by airtelligence provis 3 appears, from which the desired net can be selected).

  • Page 58: Event Display

    The events are listed in the list area (1) according to their chronological order. In case of the Fig. 5.11: there is an event at the top, it is a warning because it is indicated in the "Status" column with an orange triangle. Further information Page 50 BOGE compressor control airtelligence provis 3...
  • Page 59 Compressed airnet view on the event can be found to the right. Under "Source" the origin of the event is mentioned, the warning was causally generated by airtelligence provis 3. It would also be possible that components or Modbus interface modules are displayed in the "Source"...
  • Page 60 The color of the bars has the following meaning: If the narrow upper part of the bar for compressors is light blue, the compres- sor was requested by airtelligence provis 3. The wide lower area shows the Page 52 BOGE compressor control airtelligence provis 3...
  • Page 61 Below the progress bar for the operating status of all components, further col- lected and calculated data on the compressors in the compressed airnet is given under the item "Compressor Information & Analysis", see „Fig. 5.13:“, page 52, area (9). In unfolded view: BOGE compressor control airtelligence provis 3 Page 53...
  • Page 62 In this window it is possible to set individually which contents the report (infor- mation and/or analysis) for the compressed airnet should contain, for exam- ple, whether only the entire compressed airnet, individual compressors or Page 54 BOGE compressor control airtelligence provis 3...
  • Page 63 Settings for the com- In the settings for the compressed airnet, you can configure all the specifica- tions from airtelligence provis 3 that are necessary for the proper functioning pressed airnet of the compressed airnet.
  • Page 64 Incorrect or unqualified settings for the compressed airnet can lead to distur- bances in the control behavior and damage to network components  The settings in this display may only be carried out by BOGE service per- sonnel or qualified persons who have received BOGE training on this con- trol.
  • Page 65 The following tiles of the component detail view contain the basic setup of the compressor regarding its functionality in the compressed air network so that it can be generated and controlled by airtelligence provis 3. The setup is usu- ally carried out during commissioning of the control, but subsequent adjust- ments are also possible, for example, if a new compressor is added to the network or basic adjustments are to be made.
  • Page 66 "Receiver information". These values (depend- ing on the control behavior of the compressed airnet) are communicated by the Modbus Interface Module 2.0 to the master airtelligence provis 3, includ- ing the software version of the receiver module.
  • Page 67  The settings in the component detail view may only be carried out by BOGE service personnel or qualified persons who have received BOGE training on this control.
  • Page 68  The settings in the component detail view may only be carried out by BOGE service personnel or qualified persons who have received BOGE training on this control. Here is a brief description of the contents of the equipment tiles that must be configured for accessory setup.

  • Page 69: General System Settings

    Use of the control General system settings For the accessories to be recognized by airtelligence provis 3, the "Active" check mark must be set. A check mark at "Used in diagram" means that the equipment is displayed in the DIN, 2D and 3D view.

  • Page 70: User Administration

    (with user level Admin) via the user administration. It is possible to change or delete the profiles of existing users (1) and create profiles for new users (2). Fig. 5.21: User administration Page 62 BOGE compressor control airtelligence provis 3...
  • Page 71 8. Set units according to 3-point symbol and selection menu. 9. Set user level according to 3-point symbol and selection menu. 10.To acknowledge and close the window, tap / click the hook button  The new user has been created. BOGE compressor control airtelligence provis 3 Page 63...
  • Page 72 Incorrect or unqualified settings in this area can cause faults in the control behavior of the control.  The settings in the system settings may only be carried out by BOGE ser- vice personnel or qualified persons who have received BOGE training on this control system.
  • Page 73 – Server and software versions (pure display value) – Price per kWh (changeable) The buttons "Reload application" (like Refresh), "Restart airtelligence provis 3" and "Shut down airtelligence provis 3" (switch off) can also be used with- out login. Language & Formats...
  • Page 74  The settings in the compressed airnet configuration may only be carried out by BOGE service personnel or qualified persons who have received BOGE training on this control system. Settings in the compressed air network configuration can only be changed after login (at least "User"...
  • Page 75 A manual setup of components is not only necessary if they are not found in the scan. It can also be useful if pre-configuration is required for time rea- sons, e.g. if the installation of lines or components has not yet been com- pleted. BOGE compressor control airtelligence provis 3 Page 67...

  • Page 77: Part 6: Troubleshooti Ng

    1. Call up event information using the line symbol (on all view levels) or directly in the affected compressed airnet with the event display. 2. Locate and rectify the cause of the message on the affected component (compressor / receiver / equipment), if necessary also by BOGE service personnel. CAUTION...
  • Page 78 The following procedure is recommended when an event occurs which causes one of the message types at airtelligence provis 3 (error number 500 to 699): 1. Call up event information using the line symbol (on all view levels) or directly in the affected compressed airnet with the event display.
  • Page 79  In the event display, the " Acknowledged " column shows the date and time of the acknowledgment.  Event / message disappears from the list of the last 10 unacknowledged events, which is present in all view levels. BOGE compressor control airtelligence provis 3 Page 71...
  • Page 81 When operating the control via a PC with a suitable Internet browser, the browser cache should be cleared regularly and especially after an update. If the control is updated, the BOGE service personnel will inform you if the update will result in changes to the functions of the control system.
  • Page 82 . Under no circumstances it is allowed to re-enter them into circu- lation. Dispose of all parts of the airtelligence provis 3 control in such a way that damage to health and environment is avoided! The following electronic components must be disposed of separately in any case: –...

  • Page 83: Technical Data

    „Tab. 3.1:“, page 11 Installation site Interior (see section „Intended use“, page 5) Ambient temperature (operation) 0 °C ... 45 °C Ambient temperature (storage/transport) 0 °C ... 45 °C Tab. 8.1: Technical data BOGE compressor control airtelligence provis 3 Page 75...
  • Page 84 External dimensions and components  -- -14K1  -- Fig. 8.1: Housing dimensions front and bottom, external part positions Designation/Type -14K1 Panel-PC - airtelligence provis 3 Cable screw connections M25 Tab. 8.2: External components Page 76 BOGE compressor control airtelligence provis 3...

  • Page 85: Internal Components

    Feed-through terminal - PT 2,5-TWIN Feed-through terminal - PT 2,5-TWIN BU Protective earth terminal - PT 2,5-TWIN-PE -20K1 Industrial Ethernet Switch - FL Switch SFNB 8TX -50K1 BOGE connect Tab. 8.3: Internal components BOGE compressor control airtelligence provis 3 Page 77...
  • Page 86 Indicates activity during data storage (HDD or SSD). Intended for future use. Orange Indicates active thermal choking of the processor. ERROR Indicates processor shutdown due to overheat- ing. Tab. 8.4: Meaning LED indications Page 78 BOGE compressor control airtelligence provis 3...

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