Thermo Scientific Barnstead Pretreatment System Installation And Operation Manual

Laboratory systems used for the treatment of water.

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Thermo Scientific Barnstead
Pretreatment System
Installation and Operation
50157886 • Revision A • October 2018

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Summary of Contents for Thermo Scientific Barnstead Pretreatment System

  • Page 1 Thermo Scientific Barnstead Pretreatment System Installation and Operation 50157886 • Revision A • October 2018...
  • Page 2 IMPORTANT Read this instruction manual. Failure to follow the instructions in this manual can result in damage to the unit, injury to operating personnel, and poor equipment performance. CAUTION All internal adjustments and maintenance must be performed by qualified service personnel. Material in this manual is for informational purposes only.
  • Page 3: Table Of Contents

    Contents Preface ................ 1 Legal Information............1 Warranty ..............1 Explanatory Notes on the Operating Instructions ..1 Safety Precautions ........... 2 Transport and Packaging ..........3 Examination on Receipt..........3 Complaints............... 3 Packaging for Return Shipment........ 3 Intended Use of the Device .......... 4 Technical Specifications..........
  • Page 4 Maintenance ..............14 Maintenance Intervals..........14 Waste Disposal ............15 Troubleshooting ............16 Replacement Parts ............17 Replacement: Consumables ........17 Maintenance Record............ 18...
  • Page 5: Preface

    Thermo Fisher Thermo Fisher Scientific warrants the operational safety and Scientific. This regulation does not apply to reproductions for functions of the Thermo Scientific Barnstead Pretreatment in-plant use. The contents of this operating instructions systems only under the condition that: manual may change at any time and without any prior notice.
  • Page 6: Safety Precautions

    • The catalog number Safety Precautions Observe these safety precautions for your own safety! CAUTION: The Thermo Scientific Barnstead Pretreatment system is a modern water purification system intended solely for the treatment of potable water. The water it produces is not fit for drinking.
  • Page 7: Transport And Packaging

    Save the complete packaging, including the cardboard transport. Lifting and carrying the Thermo Scientific box, for a possible inspection of them and/or return Barnstead Pretreatment system, e.g. to the installation shipment of the system. location, can carried out by one person.
  • Page 8: Intended Use Of The Device

    Intended Use of the Device The Thermo Scientific Barnstead Pretreatment system is The system must not be operated outside of the laboratory systems used for the treatment of water. specifications as described in the operating manual. In particular, the system should not be used for production of The Thermo Scientific Barnstead Water systems are designed drinking water and drugs manufacturing.
  • Page 9: Technical Specifications

    Technical Specifications Note: Check at regular intervals the quality of your feed-water. Feed-water requirements Source Potable tap water Silt density index (SDI) <5 Turbidity <1 NTU Conductivity (reference 1500 μS/cm (670 Ω·cm) temperature +25°C) Chlorine Max. 3 ppm Iron content Max.
  • Page 10 Figure 3. Dimensions of Pretreatment system Dimensions and weight of Pretreatment system Height / Height with Wall Bracket 15.58 inch / 15.17 inch Width 11 inch Depth / Depth with Wall Bracket 7.00 inch / 7.38 inch Dry Weight 24.5 lbs (11.1 kg) Wet Weight (during operation) 29 lbs (13.2 kg) Technical Specifications...
  • Page 11: The Installation Area

    The Installation Area Note: The operator is obliged to ensure, that the installation of the pretreatment system and its operation are carried out in compliance with all national and international guidelines, applicable and valid for the place of installation. Note: If necessary, measures to protect the water have to be taken by installing appropriate components.
  • Page 12: Installation

    Installation 1. Requirements for installation: 3. Place Pretreatment system onto bracket by sliding the mounting pins into the wall bracket slots (refer Figure 5). • Screws and fasteners for wall bracket (if wall mounting pretreatment) 4. Lock Pretreatment system into place by opening front door and locating the locking screw hole.
  • Page 13 1. Mark from end of tube the length of insertion (1.75 cm / 3. Install the MPS cartridge (D502114) by inserting into the 11/16 inch) upper middle and lower middle quick disconnects. Push firmly into place. 2. Wet the tube end and insert the tube straight into the fitting until it bottoms out on the interior shoulder and the 4.
  • Page 14: Typical Installation

    Typical Installation Figure 10. Bench setup Corrective measures • All tubing and cartridges must be checked for their correct position on the system and that no leakage or blockage after opening the feed-water supply. • To avoid tripping, ensure that the tubing does not lay over the floor.
  • Page 15: Flow Chart

    Flow Chart Note: The following flow chart describes the Pretreatment system water flow path. Prefilter PS1: Prefilter Inlet Gauge MPS Cartridge PS2: Prefilter Outlet Gauge Carbon Filter PS3: Carbon Outlet Gauge FLX31 Pressure Gauge Filter, 25 μm Pressure Regulator Pretreatment system Flow Chart |...
  • Page 16: How The Pretreatment System Functions

    The water exits the Pretreatment system via the Outlet connector on the bottom of the left side panel. Use a ¼” outer diameter tube to connect to an RO system, such as the Thermo Scientific Barnstead Smart2Pure or Pacific Series water systems. 12 |...
  • Page 17: Initial Start Up

    Initial start up Putting the system into operation CAUTION: Check that all connections have been made as described in the Installation section. • Verify if all connections are secure and correct. • Turn the feed-water ON. Verify no leaks are present in the tubing, connectors, cartridges, etc.
  • Page 18: Maintenance

    Maintenance Regular servicing of the system ensures that the quality of the Maintenance Intervals treated water will remain constant. To ensure that your system is serviced properly we recommend that you obtain a maintenance contract with Thermo Fisher Scientific or factory Wear parts must be replaced in accordance with the following authorized service provider.
  • Page 19: Waste Disposal

    Waste Disposal Note: Before returning your Thermo Scientific Barnstead Pretreatment systems for waste disposal, contact your local waste disposal company for proper disposal of the system and its components. Only specially trained personal can take the system out of operation and dispose it properly.
  • Page 20: Troubleshooting

    Troubleshooting Note: Contact the service department if you cannot rectify these error. Problem Cause Solution Check Pressure gauges to determine if Prefilter or Plugged cartridge(s) Carbon cartridge is plugged. Low Flow out of system Low feed-water pressure Ensure feed-water is at least 2 bar Verify feed-water is on, check for pressure on No Flow out of system No feed-water flow...
  • Page 21: Replacement Parts

    Replacement Parts Note: The use of spare parts, accessories or wear parts from other manufacturers will nullify the warranty for this unit. Figure 12. Replacement part list for Pretreatment system Drawing Part Drawing Part Part Part Number Number Wall Bracket 700-00006 Feet 321191...
  • Page 22: Maintenance Record

    Maintenance Record Customer address: Location: System type: Serial no.: Manufacturing Year: Prefilter Replaced? MPS Replaced? Carbon Replaced? Date The following points must be observed in order to ensure the quality of the system. • 1x/Weekly, enter measured values. 18 | Maintenance Record Pretreatment system...
  • Page 23 Ulteriori informazioni sulla conformità di Thermo Fisher Scientific con queste Direttive, l’elenco delle ditte di riciclaggio nel Vostro paese e informazioni sui prodotti Thermo Scientific che possono essere utili alla rilevazione di sostanze soggette alla Direttiva RoHS sono disponibili sul sito www.thermofisher.com in Servizi e Supporto.
  • Page 24 IF YOU NEED ASSISTANCE: Thermo Fisher Scientific products are backed by a global technical support team ready to support your applications. We offer cold storage accessories, including remote alarms, temperature recorders, and validation services. Visit www.thermofisher.com or call: Countries Sales Services North America +1 866 984 3766...

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