Allen-Bradley FLEX 5000 Installation Instructions Manual
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Allen-Bradley FLEX 5000 Installation Instructions Manual

Terminal base assembly modules
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Installation Instructions
Original Instructions
FLEX 5000 Terminal Base Assembly Modules
Catalog Numbers Terminal Bases Assemblies: 5094-TB3, 5094-TB3S, 5094-TB3XT, 5094-TB3SXT, 5094-TB3T, 5094-TB3TS, 5094-TB3TXT,
5094-TB3TSXT, 5094-TB3W, 5094-TB3WS, 5094-TB3WXT, 5094-TB3WSXT
Mounting Bases: 5094-MB, 5094-MBXT
Removable Terminal Blocks: 5094-RTB3, 5094-RTB3XT, 5094-RTB3S, 5094-RTB3SXT, 5094-RTB3T, 5094-RTB3TXT, 5094-RTB3TS, 5094-
RTB3TSXT, 5094-RTB3W, 5094-RTB3WXT, 5094-RTB3WS, 5094-RTB3WSXT
Topic
Product Overview
The FLEX 5000 terminal base assemblies comprise of either a 5094-MB or a 5094-MBXT and one of the removable terminal blocks needed as a
terminal base for your specific FLEX 5000 I/O modules. Terminal base assemblies are a required part of the FLEX™ 5000 I/O system.
FLEX 5000 I/O systems are used with some Logix5000™ controllers and configured with the Studio 5000 Logix Designer® application. For more
information on how which Logix5000 controllers and Logix Designer application versions are compatible with FLEX 5000 I/O modules, see the
publications listed in
Additional Resources on page
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Summary of Contents for Allen-Bradley FLEX 5000

  • Page 1: Table Of Contents

    Product Overview The FLEX 5000 terminal base assemblies comprise of either a 5094-MB or a 5094-MBXT and one of the removable terminal blocks needed as a terminal base for your specific FLEX 5000 I/O modules. Terminal base assemblies are a required part of the FLEX™ 5000 I/O system.
  • Page 2 FLEX 5000 Terminal Base Assembly Modules ATTENTION: Read this document and the documents listed in the Additional Resources section about installation, configuration and operation of this equipment before you install, configure, operate or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
  • Page 3 FLEX 5000 Terminal Base Assembly Modules Environment and Enclosure ATTENTION: This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in EN/IEC 60664-1), at altitudes up to 2000 m (6562 ft) without derating.
  • Page 4 FLEX 5000 Terminal Base Assembly Modules WARNING: Special Conditions for Safe Use: • This equipment is not resistant to sunlight or other sources of UV radiation. • This equipment shall be mounted in an ATEX/IECEx Zone 2 certified enclosure with a minimum ingress protection rating of at least IP54 (in accordance with EN/IEC 60079-15) and used in an environment of not more than Pollution Degree 2 (as defined in EN/IEC 60664-1) when applied in Zone 2 environments.

  • Page 5: About The Terminal Base Assemblies

    FLEX 5000 Terminal Base Assembly Modules About the Terminal Base Assemblies The FLEX 5000 terminal base assemblies comprise of a mounting base (MB) and a removable terminal block (RTB) depending on your specific FLEX 5000 I/O module requirements. FLEX 5000 Mounting Bases – 5094-MB, 5094-MBXT...

  • Page 6: Before You Begin

    Allen-Bradley 199-DR1; 46277-3; EN50022 – 35 x 7.5 mm (1.38 x 0.30 in.) IMPORTANT: You must order mounting bases (MBs), and removable terminal blocks (RTBs) separately. TBs, MBs, and RTBs do not ship with FLEX 5000 I/O modules. MB Mounting base type depends on your system requirements.
  • Page 7 Isolated from Mains power via an approved Isolating Transformer constructed with Basic Insulation FLEX 5000 EtherNet/IP adapters provide power to a FLEX 5000 I/O system via a Power RTB that is connected to an external power supply and installed on the adapter.
  • Page 8 FLEX 5000 Terminal Base Assembly Modules Assemble the Removable Terminal Block and the Mounting Base 1. Insert the mounting hooks of the RTB in the holes inside the bottom of the MB. 2. Pivot the RTB towards the MB until the RTB mates with the outline on the MB.

  • Page 9: Mount The Terminal Base On A Din Rail

    The terminal base clicks onto the DIN rail when it is securely mounted. You can use an Allen-Bradley 199-DR1; 46277-3; EN50022 – 35 x 7.5 mm (1.38 x 0.30 in.) DIN rail with a FLEX 5000 I/O system. WARNING: If you insert or remove the module while backplane power or field power is on, an electric arc can occur. This could cause an explosion in hazardous location installations.
  • Page 10 An end cap ships with the adapter. You must install an end cap on the right side of the last terminal base in a FLEX 5000 I/O system. The end cap covers the exposed interconnections on the adapter module or on the last terminal base in the system. If you do not install the end cap before powering the system, equipment damage or injury from electric shock can result.

  • Page 11: Wire The Terminal Base

    FLEX 5000 Terminal Base Assembly Modules 2. Align the end cap with interlocking system connector on the last terminal base in the system. 3. Push the end cap towards the DIN rail 4. Press the Locking tab until it clicks.

  • Page 12: Disconnect Wires From The Terminal Base

    FLEX 5000 Terminal Base Assembly Modules 7. If daisychaining +V DC power to the next terminal base, connect a jumper from terminal SA+ on this base unit to terminal SA+ on the next base unit. Alternately, you can daisychain SA+/+ and SA-/- on screw-type terminal bases using an SA power jumper accessory.

  • Page 13: Typical Wiring Guidelines

    FLEX 5000 Terminal Base Assembly Modules Typical Wiring Guidelines The following are examples of typical terminal base wiring scenarios for a rack of I/O modules. Wiring Guidelines Modules with total SA loading ≤ 10 A Digital Input Module Digital Input Module...

  • Page 14: Terminal Base Assembly Specifications

    FLEX 5000 Terminal Base Assembly Modules Power the System After you install all FLEX 5000 I/O modules, you can turn on power to the FLEX 5000 EtherNet/IP adapter and, if used, field-side power to the terminal bases. For more information, see...

  • Page 15: Additional Resources

    FLEX 5000 Terminal Base Assembly Modules FLEX 5000 Terminal Base Assembly Specifications – 5094-TB3, 5094-TB3S, 5094-TB3XT, 5094-TB3SXT, 5094-TB3T, 5094-TB3TS, 5094-TB3TXT, 5094- TB3TSXT, 5094-TB3W, 5094-TB3WS, 5094-TB3WXT, 5094-TB3WSXT 5094-TB3, 5094-TB3S, 5094-TB3XT, 5094-TB3T, 5094-TB3TS, 5094-TB3TXT, 5094-TB3W, 5094-TB3WS, 5094-TB3WXT, Attribute 5094-TB3SXT 5094-TB3TSXT 5094-TB3WSXT Sensor Actuator Power (SA), max 10 A @ 18…32V DC...
  • Page 16 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, FLEX 5000, Logix5000, Studio 5000 Logix Designer, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc. EtherNet/IP is a trademark of ODVA, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

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