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Zte RSU82 S1900 Hardware Installation

Zte RSU82 S1900 Hardware Installation

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RSU82 S1900
Hardware Installation
ZTE CORPORATION
No. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://support.zte.com.cn
E-mail: 800@zte.com.cn

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Summary of Contents for Zte RSU82 S1900

  • Page 1 RSU82 S1900 Hardware Installation ZTE CORPORATION No. 55, Hi-tech Road South, ShenZhen, P.R.China Postcode: 518057 Tel: +86-755-26771900 Fax: +86-755-26770801 URL: http://support.zte.com.cn E-mail: 800@zte.com.cn...
  • Page 2 ZTE CORPORATION is prohibited. Additionally, the contents of this document are protected by contractual confidentiality obligations. All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE CORPORATION or of their respective owners.

  • Page 3: Table Of Contents

    7.5.4 Installing a Fan Power Cable for the PC8910A Cabinet ......7-29 7.5.5 Installing the Power Cable of the Heater (Optional)........7-32 7.5.6 Installing the Power Cable for a Remote RRU (Optional) ......7-34 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 4 8.1 Cabinet Installation Check .................. 8-1 8.2 Module Installation Check ................... 8-2 8.3 Cable Installation Check ..................8-2 8.4 Other Checks..................... 8-3 Chapter 9 Powering on the Cabinet............9-1 Chapter 10 Closure................... 10-1 Figures......................I Tables ......................V Glossary .......................VII SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...

  • Page 5: About This Manual

    The BS8900A is an integrated outdoor macro base station that consists of the BBU and RSU82 S1900. In addition, space is reserved for the built-in power supply and battery in the cabinet, realizing an integrated device with the base station, power supply, and battery.
  • Page 6 Notice: indicates equipment or environment safety information. Failure to comply can result in equipment damage, data loss, equipment performance degradation, environmental contamination, or other unpredictable results. Note: provides additional information about a topic. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...

  • Page 7: Chapter 1 Installation Flow

    Chapter 1 Installation Flow For the installation flow of the ZXSDR BS8900A, see Figure 1-1. Figure 1-1 ZXSDR BS8900A Installation Flow SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
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  • Page 9: Chapter 2 Installation Preparation

    Table 2-1 Tools and Meters Cate- Name Example gory Special- Feeder connector knife purpose tools 75 Ω coaxial cable stripper Multi-functional crimping pliers Multimeter Standing wave ratio tester Earth resistance tester SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 10 Phillips screwdrivers (4", 6" and 8" each) purpose Flat head screwdrivers (4", 6" and 8" each) tools Adjustable wrenches (6", 8", 10" and 12" each) Dual-purpose wrenches (17" and 19" each) Socket wrenches Paper knife 5 kg claw hammer SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 11 Chapter 2 Installation Preparation Cate- Name Example gory Irons (300 W and 40 W each) Inner-hexagon wrench Solder wires Mea- 50 m (164 feet) tape measure sure- ment tools 5 m (16 feet) steel tape Angle instrument SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 12 ZXSDR BS8900A Hardware Installation Cate- Name Example gory Compass Level bar Plumb Protec- Antistatic wrist strap tion tools slip-proof gloves Safety helmet Clamp Hacksaw (with several saw blades) tools sharp-nose pliers (8") diagonal pliers (8") SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 13 Chapter 2 Installation Preparation Cate- Name Example gory round-nose pliers (8") Pincer pliers (8") Needle files (medium-sized) Nippers Paint brush Scissors Air heater Solder removal tool Hydraulic crimper Crowbar SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 14 Rope Ladder Meters Spectrum analyzer (required in certain special cases) BTS tester Field strength tester (required in certain special cases) Table of Contents Technical Documents ....................2-7 Precautions for cabinet transport ................2-7 Installation Precautions ....................2-7 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...

  • Page 15: Technical Documents

    Give proper force to install the boards to avoid pin distortion. When installing or maintaining an optical fiber, do not directly stare at the section of optical fiber or an optical socket in case that laser beams hurt your eyes. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 16 ZXSDR BS8900A Hardware Installation The equipment must be powered on within 24 hours after the package is opened. Power-off cannot exceed 24 hours in maintenance. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...

  • Page 17: Chapter 3 Unpacking And Inspection

    Unpacking Acceptance Report. The Unpacking Acceptance Report is made in duplicate, and kept by both parties. The engineering supervisor must send the Unpacking Acceptance Report back to the representative office within seven days for archiving. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
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  • Page 19: Chapter 4 Cabinet Installation

    Cabinet Installation Process ..................4-1 Floor Mounting the Cabinet ..................4-3 Installing Stacked Cabinets ..................4-16 4.1 Cabinet Installation Process Flow for Floor-Mounting a Cabinet For the flow for floor-mounting the ZXSDR BS8900A cabinet, see Figure 4-1. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 20 Flow for Stacking Cabinets In the stacked cabinet installation, you just need to stack another cabinet onto the top of the floor-mounted cabinet. For the installation flow, see Figure 4-2. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...

  • Page 21: Floor Mounting The Cabinet

    BC8910A cabinet or PC8910A cabinet. Context Stabilizing the wind-proof pole Use the wind-proof pole to stabilize the cabinet door when installing a cabinet or the relevant cables, see Figure 4-3. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 22 The dimensions of the concrete platform are as follows: Stacked cabinets The space must be greater than 1600 mm x 1500 mm in such a scenario, see Figure 4-4. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 23 Figure 4-4 Concrete Base Size Requirement—For Stacked Cabinets Side-by-side installed cabinets The space must be greater than 2200 mm x 1500 mm in such a scenario, see Figure 4-5. Figure 4-5 Concrete Base Size Requirement—For Side by Side Cabinets SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 24 Figure 4-6 Dimensions of the Base and Expansion Bolt Positions 4. Drill holes and install the expansion bolts. For an overview of an expansion bolt, see Figure 4-7. For how to drill holes and install the expansion bolts, refer to Table 4-1. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 25 Fasten the expansion bolt clockwise and ensure that the bolt is fixed to the expansion tube. Loosen and remove the nut, spring washer, and flat washer. They will be used later in base installation, see Figure 4-10. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 26 ZXSDR BS8900A Hardware Installation Figure 4-8 Installing an Expansion Bolt 1 Figure 4-9 Installing an Expansion Bolt 2 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 27 Figure 4-11. Figure 4-11 Fixing the Base SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 28 Figure 4-12 Installing the Clamping Component Note: Ensure that the clamping components are vertical to the base. Otherwise, the cabinet installation may be difficult. b. Place the cabinet onto the base, see Figure 4-13. 4-10 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 29 Steadily push the cabinet backwards until the clamping components are fully inserted in the holes on the rear side of the cabinet and the cabinet is aligned with the base edges, see Figure 4-14. 4-11 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 30 Push the cabinet steadily so as to prevent the cabinet from falling down. d. Use two M12 hexagonal screws (with rubber washers) at the both sides of the front of the cabinet to secure the cabinet to the base, see Figure 4-15. 4-12 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 31 Place the cabinet on the base. b. Secure the cabinet to the base by using four M12 hexagonal screws (with rubber washers) at each bottom corner of the cabinet, see Figure 4-16. 4-13 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 32 Place the top cover on the top of the cabinet, and fix the top cover to the cabinet by using four M12 cap screws with steel washers, see Figure 4-17. 4-14 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 33 To route cables, the front panel of the cabinet bottom and the air filter must be removed. After all the cables of the ZXSDR BS8900A are installed, you must install the air filter and the front panel of the cabinet bottom. 4-15 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...

  • Page 34: Installing Stacked Cabinets

    In these two combinations, BC8910A is the cabinet that needs to be stacked. Steps 1. Place the top cover on the top of the upper-layer cabinet, and fix it to the cabinet using four M12 hexagon bolts with steel gaskets. 4-16 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 35 Figure 4-19 Removing the Screws from the Cover Plate of the Cable Trough 3. Remove the cover plate of the routing hole by removing the four screws inside the lower-layer cabinet, see Figure 4-20. 4-17 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 36 Figure 4-20 Removing the Screws from the Cover Plate of the Routing Hole 4. Insert four M12 bolts (with rubber washers) through the holes at the four corners of the upper-layer and low-layer cabinets to fix the cabinets, see Figure 4-21. 4-18 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 37 You need to remove the locking screws of the heater first and then pull out the heater partially before installing M12 bolts. The power cable of the heater is not required to be removed. 4-19 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 38 Figure 4-22. Figure 4-22 Removing the Cover Plate of the Routing Hole 6. Secure the routing hole components beneath the cabinet routing hole on the top of the lower-layer cabinet, see Figure 4-23. 4-20 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 39 Chapter 4 Cabinet Installation Figure 4-23 Securing the Cable-Through Components of the Lower–Layer Cabinet 7. Secure the routing components onto the cabinet routing hole at the bottom of the upper-layer cabinet, see Figure 4-24. 4-21 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 40 You need to seal the apertures by using seamgum after the cabinets are installed in stack mode. a. Seal the apertures evenly by using seamgum, see Figure 4-25. 4-22 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 41 Figure 4-25 Sealing Apertures of Stacked Cabinets by Using Seamgum The cable troughs on the left and right sides of the lower cabinet are not required to be sealed. b. Remove the overflowing seamgum by using cloth. – End of Steps – 4-23 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
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  • Page 43: Chapter 5 Component Installation In A Cabinet

    You should note the direction of the RSU. The power interface must be downward, and the ANT interface must be upward. 2. Fix the RSU and ground lug with five M5 x 20 screws, see Figure 5-1. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...

  • Page 44: Installing Batteries

    – End of Steps – 5.2 Installing Batteries This procedure describes how to install batteries in the PC8910A cabinet. Caution! If only four batteries are used, the unconnected terminals for batteries must be wrapped up with insulation materials. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 45 PC8910A cabinet before these batteries are installed into the PC8910A cabinet: Every battery rack supports 260 kg at most, meaning that each battery is 65 kg at most. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 46 Replace the faulty battery with a functional one of the same type and from the same supplier. 2. Place batteries one by one onto the battery rack by the polarity directions. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 47 The cabinet door can be opened or closed easily, and the door Yes No lock is functioning properly. Other components (for example, the rectifier unit and monitoring Yes No unit) is secure. – End of Steps – SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
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  • Page 49: Chapter 6 Installing The Gps Antenna (Optional)

    For GPS installation assemble, see Figure 6-1. Figure 6-1 GPS Installation Assembly 1. GPS antenna 3. GPS cable trough 2. GPS installation clamp 4. GPS installation accessory SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 50 Figure 6-2 Fixing the GPS Accessory on the Top of the Cabinet 2. Use a GPS clamp to fix the GPS antenna, and use two bolts to fix the GPS clamp on the GPS installation accessory, see Figure 6-3. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 51 Figure 6-3 Fixing the GPS Antenna – End of Steps – Result For the installed GPS antenna on the top of the cabinet, see Figure 6-4. Figure 6-4 GPS Antenna Installed on the Top of the Cabinet SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 52 ZXSDR BS8900A Hardware Installation This page intentionally left blank. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 53 Grounding cable External power input cables AC power input cable of the BC cabinet à DC power input cable of the BC cabinet à DC power input cable of the PC cabinet à Transport cables SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 54 For stacked cables, the external cables of the BC8910A cables are threaded through the waterproof modules on two sides of the BC8910A cabinet and then routed along the cable troughs of the RC8910A cabinet. For external cable routing of the BC8910A cabinet, see Figure 7-1. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...

  • Page 55: Chapter 7 Cable Installation

    The external cables of the RC8910A cabinet include: Antenna jumper AISG cable External Cable Routing of the RC Cabinet The jumper wires are threaded though the waterproof module at the bottom of the cabinet, Figure 7-2. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 56 DC power input cable of the RC cabinet SFP cable The inter-cabinet cables are threaded through the cable-through holes on the BC8910A cabinet and RC8910A cabinet and then connected to the corresponding ports, see Figure 7-3. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 57 If a cable needs to bend, ensure that the bending radius meets the minimum bending radius requirement, meaning that the bending radius must be equal to or greater than 20 times of the cable's outer diameter. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...

  • Page 58: Cable-Through Holes

    There are two cable-through holes and two waterproof modules at the bottom of the BC8910A cabinet. The cable-through holes are used to thread the inter-cabinet cables. The waterproof modules communicate with the cable troughs on the two sides of the RC8910A cabinet and PC8910A cabinet. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 59 They are interoperable with external environment and facilitate the routing of the BC8910A cabinet. The two cable-through holes are located on the front top of the cabinet to facilitate the routing between RC8910A and BC8910A cabinets. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 60 Two cable-through holes (right and left) are designed on the bottom of the PC8910A cabinet and the two holes are protected with waterproof plugs. Remove these plugs before the cables are routed and reseat them after the cables are routed. SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...

  • Page 61: Waterproof Module Description

    You can route the cables through the cable tray directly, and fill the gaps with fireproof clay. For the structure of the waterproof module of the baseband cabinet, see Figure 7-6. Figure 7-6 Waterproof Module of the Baseband Cabinet SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 62 For cables routed through the waterproof module of the baseband cabinet, see Figure 7-7. Cables can be routed through other holes with the same aperture as the cable-through holes of the waterproof module if required. Install the waterproof module after routing all the cables. 7-10 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...

  • Page 63: Waterproof Module Of The Rf Cabinet

    Figure 7-8 Waterproof Module of the RF Cabinet Table 7-3 Descriptions for Holes on the Waterproof Module Hole Quantity Diameter (mm) Function For optical fibers and AISG cables For power cables 12.5 For antenna cables 7-11 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...

  • Page 64: Grounding Cable Installation

    (BC8910A cabinet and RC8910A cabinet) and the PC8910A cabinet. The grounding cables of the stacked cabinets include the grounding cables of the BC8910A cabinet and RC8910A cabinet. For the grounding cable routing of the stacked cabinets, Figure 7-11. 7-12 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...

  • Page 65: Installing A Grounding Cable For The Bc8910A Cabinet

    This procedure describes how to install the bus grounding cable of the stacked cabinets. The bus grounding cable is connected to a nearby outdoor grounding busbar. Prerequisite The ESD wrist strap must be worn. The tributary output of the power supply is cut off. 7-13 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 66 Figure 7-12. Prepare the grounding cable of a particular length in accordance with the distance between the baseband cabinet and the grounding copper bar. 7-14 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 67 4. Connect the other end of the grounding cable to the outdoor grounding copper bar. 5. Bundle and fasten the grounding cable along the side wall of the cabinet. – End of Steps – 7-15 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...

  • Page 68: Installing A Grounding Cable For The Rc8910A Cabinet And Pc8910A

    3. Route the grounding cable along the left-side cable-through hole and the left-side ground copper bar of the BC8910A cabinet, see Figure 7-13. 7-16 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 69 7. Thread the grounding cable though the cable-through hole at the bottom of the cabinet, route the cable to the outdoor grounding copper busbar, and then secure the other end of the cable to the busbar. 7-17 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...

  • Page 70: Power Cable Installation

    Figure 7-14 as required. The way to connect the cable of the B201 PDM is similar to that of the B121 PDM. Figure 7-14 AC Power Distribution of the ZXSDR BS8900A Cabinets 1 7-18 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 71 AC power are different. Three-phase AC power input cable For the connectors of the three-phase AC power input cable, see Figure 7-16. Figure 7-16 Connectors of the Three-Phase AC Power Input Cable 7-19 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...
  • Page 72 DC Power Input for the BC Cabinet DC power is distributed to the DCPD6 of the BC8910A cabinet and the DCPD4X of the RC8910 cabinet, and then distributed to other modules, see Figure 7-18. 7-20 SJ-20150203110107-011|2016-03-23 (R1.1) ZTE Proprietary and Confidential...

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