Jet IBG-8 Operating Instructions And Parts Manual

Jet IBG-8 Operating Instructions And Parts Manual

Ibg series industrial grinders

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Operating Instructions and Parts Manual
IBG Series Industrial Grinders
Models IBG-8, IBG-10, IBG-12
JET
427 New Sanford Road
LaVergne, Tennessee 37086
Part No. M-578008
Ph.: 800-274-6848
Revision E 09/2018
www.jettools.com
Copyright © 2017 JET

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Summary of Contents for Jet IBG-8

  • Page 1 This .pdf document is bookmarked Operating Instructions and Parts Manual IBG Series Industrial Grinders Models IBG-8, IBG-10, IBG-12 427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-578008 Ph.: 800-274-6848 Revision E 09/2018 www.jettools.com Copyright © 2017 JET...
  • Page 2: Important Safety Instructions

    “horse- Do not use this bench grinder for other than its play” are careless acts that can result in serious intended use. If used for other purposes, JET injury. disclaims any real or implied warranty and holds itself harmless from any injury that may result 22.
  • Page 3 31. Use proper extension cord. Make sure your 42. Do not crowd the work so that the wheels slow. extension cord is in good condition. When using 43. Tool rests should be adjusted to approximately an extension cord, be sure to use one heavy 1/16”...
  • Page 4: Table Of Contents

    10.0 Troubleshooting the IBG series Bench Grinders ..................15 11.0 Optional accessories ..........................17 12.0 Replacement Parts ............................. 17 12.1.1 IBG-8 Grinder – Exploded View ......................18 12.1.2 IBG-8 Grinder – Parts List ........................19 12.2.1 IBG-10 Grinder – Exploded View ......................21 12.2.2 IBG-10 Grinder –...
  • Page 5: About This Manual

    The operator is encouraged to familiarize himself/herself with ANSI B7.1 – Safety Requirements for Use, Care and Protection of Abrasive Wheels. If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com.
  • Page 6: Specifications

    4.0 Specifications Model ..............IBG-8 ........IBG-10 ........IBG-12 Stock Number ............. 578008 ........578010 ........578012 Motor and electricals: Motor type..............induction, capacitor start, centrifugal switch ......Horsepower (true output) ........1HP ........1-1/2HP ........2HP Phase ..............single ........single ........single Voltage .......
  • Page 7: Mounting Hole Dimensions

    Shipping ..........70 lb (31.73 kg) ..... 124 lb (56.60 kg) ....208 lb (94.50 kg) The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
  • Page 8: Setup And Assembly

    An optional pedestal stand (not included) is Chipped or cracked wheels available from JET for your grinder. See sect. 11.0. can break up and cause serious damage to the grinder and/or severe injury to the operator.
  • Page 9: Assembling Eye Shield Brackets To Spark Guards

    washers (L), through the tool rest (M), into the 5.5 Assembling eye shield brackets wheel housing. to spark guards Install the right tool rest in the same manner. Refer to Figure 5. The tool rests should be adjusted to within Note: Spark guards (A) and eye shield brackets 1/16"...
  • Page 10: Electrical Connections

    Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept model IBG-8 (#578008) IBG-10 the tool's plug. (#578010) bench grinders are prewired for 115V power, and are supplied with a plug designed for...
  • Page 11: Voltage Conversion

    Extension Cord Recommendations Table 1 6.3 Voltage conversion Figure 9: safety key To change voltage input to 230V on the IBG-8 and 7.2 Precautions IBG-10: Before starting the grinder, turn the wheels by Turn grinder over and remove the base plate.
  • Page 12: Adjustments

    Figure 10: eye shield adjustment 9.3 Changing Wheels 8.2 Spark Guard The JET Series bench grinders come equipped with general purpose grinding wheels. Wheels vary As the wheel wears down, the spark guards must according to types of abrasive, hardness, grit size, be re-adjusted to maintain a 1/16"...
  • Page 13: Wheel Balancing

    9.4.1 Adjusting concentricity Stabilize wheel by holding opposite wheel firmly, or placing a wood wedge between If the outside face is not rotating concentric to wheel and tool rest. arbor, try shifting the wheel closer to arbor centerline before tightening the nut. Another method of achieving concentricity is the use of a wheel dresser.
  • Page 14: Dressing The Wheels

    9.5 Dressing the wheels 9.6 Wire wheel brushes Below is a general procedure for dressing a Wire brushing provides a fast way to remove rust grinding wheel. Always consult the wheel dresser scale, burrs, and paint from metal. Use coarse wire manufacturer’s instructions for specific information brushes for hard cleaning jobs.
  • Page 15: Troubleshooting The Ibg Series Bench Grinders

    Replace capacitor. Open circuit in motor or loose Inspect all lead connections on motor for connection. loose or open connections. Motor faulty. Contact JET technical service. Motor will not start; many electrical machines Turn off other machines and try again.
  • Page 16 Symptom Possible Cause Correction * Motor slows. Motor overloaded. Reduce load to motor; do not press so hard. Low line voltage. Check power line for proper voltage. Loose connections. Inspect connections. Frequent fuse or circuit Motor overload. Reduce load to motor; do not press so breaker failure.
  • Page 17: Optional Accessories

    Number of your machine available when you call will allow us to serve you quickly and accurately. Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET. Some parts are shown for reference only, and may not be available individually.
  • Page 18: Ibg-8 Grinder - Exploded View

    12.1.1 IBG-8 Grinder – Exploded View...
  • Page 19: Ibg-8 Grinder - Parts List

    12.1.2 IBG-8 Grinder – Parts List Index No Part No Description Size 1 ....IBG8-01 ..... Truss Head Screw ........... 3/16”-24 x 1/4” ....4 2 ....IBG8-02 ..... Rubber Pad ....................4 3 ....IBG8-03 ..... Base Plate ..................... 1 4 ....
  • Page 20 Index No Part No Description Size 54-5 ... IBG8-54-5 ....Pin................6mm ......1 54-6 ... TS-1503051 ....Socket Head Cap Screw ......... M6 x 20 ......1 54-7 ... IBG8-54-7 ....Square Nut .............. M6 ......... 1 55 ....TS-0680041 ....Flat Washer ............. 3/8” ........ 2 56 ....
  • Page 21: Ibg-10 Grinder - Exploded View

    12.2.1 IBG-10 Grinder – Exploded View...
  • Page 22: Ibg-10 Grinder - Parts List

    12.2.2 IBG-10 Grinder – Parts List Index No Part No Description Size 1 ....IBG8-01 ..... Truss Head Screw ........... 3/16”-24 x 1/4” ....4 2 ....IBG10-02 ....Rubber Pad ....................4 3 ....IBG10-03 ....Base Plate ..................... 1 4 ....
  • Page 23 Index No Part No Description Size 54-5 ... IBG8-54-5 ....Pin................6mm ......1 54-6 ... TS-1503051 ....Socket Head Cap Screw ......... M6 x 20 ......1 54-7 ... IBG8-54-7 ....Square Nut .............. M6 ......... 1 55 ....TS-0680041 ....Flat Washer ............. 3/8” ........ 2 56 ....
  • Page 24: Ibg-12 Grinder - Exploded View

    12.3.1 IBG-12 Grinder – Exploded View...
  • Page 25: Ibg-12 Grinder - Parts List

    12.3.2 IBG-12 Grinder – Parts List Index No Part No Description Size 1 ....IBG8-04 ..... Truss Head Screw ........... 3/16”-24 x 3/8” .... 13 2 ....IBG10-03 ....Base Plate ..................... 1 3 ....IBG10-06 ....Start Capacitor ............400MFD, 125VAC ..1 4 ....
  • Page 26 Index No Part No Description Size 54-4 ... IBG8-54-4 ....Cutter Washer....................2 54-5 ... IBG8-54-5 ....Pin................6mm ......1 54-6 ... TS-1503051 ....Socket Head Cap Screw ......... M6 x 20 ......1 54-7 ... IBG8-54-7 ....Square Nut .............. M6 ......... 1 55 ....
  • Page 27: Ibg-Stand Assembly (Optional) - Exploded View

    12.4.1 IBG-Stand Assembly (OPTIONAL) – Exploded View 12.4.2 IBG-Stand Assembly (OPTIONAL) – Parts List Index No. Part No. Description Size ....578172 ...... IBG-Stand for Bench Grinders (#1 thru 13) ........... 1 1 ....IBGS-01 ....Base....................... 1 2 ....
  • Page 28: Dbg-Stand Assembly (Optional) - Exploded View

    12.5.1 DBG-Stand Assembly (OPTIONAL) – Exploded View 12.5.2 DBG-Stand Assembly (OPTIONAL) – Parts List Index No. Part No. Description Size ....578173 ...... DBG-Stand for Bench Grinders (#1 thru 14)..........1 1 ....DBGS-01 ....Platform ......................1 2 ....
  • Page 29: Electrical Connections

    13.0 Electrical Connections 13.1 Wiring Diagram for IBG-8...
  • Page 30: Wiring Diagram For Ibg-10

    13.2 Wiring Diagram for IBG-10...
  • Page 31: Wiring Diagram For Ibg-12

    13.3 Wiring Diagram for IBG-12...
  • Page 32: Warranty And Service

    JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason ®...
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  • Page 36 427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848 www.jettools.com...

This manual is also suitable for:

Ibg-12Ibg-10

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