Emerson Micro Motion 2700 Installation Manual
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Emerson Micro Motion 2700 Installation Manual

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Installation Manual
P/N 20001700, Rev. A
February 2004
Micro Motion
Micro Motion
Model 1700 and
Model 2700 Transmitters
Installation Manual
TM
®

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Summary of Contents for Emerson Micro Motion 2700

  • Page 1 Installation Manual P/N 20001700, Rev. A February 2004 ® Micro Motion Model 1700 and Model 2700 Transmitters Installation Manual Micro Motion...
  • Page 3 • Outside the U.K., phone +31 (0) 318 495 670 ©2004, Micro Motion, Inc. All rights reserved. Micro Motion is a registered trademark of Micro Motion, Inc. The Micro Motion and Emerson logos are trademarks of Emerson Electric Co. All other trademarks are property of their respective owners.

  • Page 5: Table Of Contents

    Contents Chapter 1 Before You Begin ........1 Overview .
  • Page 6 Contents continued Chapter 4 Output Wiring – Model 1700/2700 AN Transmitters ... . . 29 Overview ............29 Output terminals and output types .

  • Page 7: Chapter 1 Before You Begin

    Chapter 1 Before You Begin Overview This chapter provides an orientation to the use of this manual. This manual describes the procedures required to install the following Series 1000 and Series 2000 transmitters: • Model 1700 or Model 2700 with analog outputs option board •...

  • Page 8: Flowmeter Components

    Before You Begin continued CAUTION Improper installation could cause measurement error or flowmeter failure. Follow all instructions to ensure transmitter will operate correctly. Flowmeter components The Model 1700 or 2700 transmitter is one component in your Micro Motion flowmeter. Other major components include: •...

  • Page 9: Abbreviations Used In This Manual

    Before You Begin continued The following examples illustrate use of the model number to determine transmitter type, installation type, and output board type: • 1700RxxAxxxxxx = Model 1700 remote transmitter with analog outputs option board • = Model 2700 transmitter/core processor assembly with intrinsically safe 2700CxxDxxxxxx outputs option board Abbreviations used in this manual...
  • Page 10 Transmitter Installation: Model 1700 and 2700 Transmitters...

  • Page 11: Installing The Transmitter

    Chapter 2 Installing the Transmitter Overview This chapter describes how to install Micro Motion Model 1700 and 2700 transmitters. The following general steps are required: • Determine the location of the transmitter and other flowmeter components (see Section 2.2) • Mount the transmitter (see Section 2.3) •...
  • Page 12 Installing the Transmitter continued Figure 2-1 Installation types Transmitter Integral Core processor Sensor 4-wire remote Transmitter Sensor 4-wire cable Core processor Transmitter 9-wire remote Sensor Core processor 9-wire cable Junction box Remote core processor with Transmitter remote transmitter 4-wire cable Sensor Core processor...

  • Page 13: Environmental Requirements

    Installing the Transmitter continued 2.2.1 Environmental requirements The transmitter’s environmental requirements include temperature, humidity, and vibration. Temperature limits Install the transmitter in an environment where ambient temperature is between –40 and +140 °F (–40 and +60 °C). If possible, install the transmitter in a location that will prevent direct exposure to sunlight.
  • Page 14 Installing the Transmitter continued DC power requirements Note: These requirements assume a single transmitter per cable. Connecting multiple transmitters to a single cable should generally be avoided. If you are using DC power, the following requirements apply: • 18–100 VDC •...

  • Page 15: Flowmeter Cable Lengths

    Installing the Transmitter continued 2.2.4 Flowmeter cable lengths This requirement does not apply to integral installations (see Figure 2-1). For other installation types (see Figure 2-1), maximum cable length between flowmeter components depends on the installation type and the cable type. Refer to Figure 2-1, then see Table 2-2. Table 2-2 Maximum cable lengths Cable type...

  • Page 16: Integral Installations

    Installing the Transmitter continued 2.3.1 Integral installations If you chose an integral installation (see Figure 2-1), there are no special mounting instructions for the transmitter. You can rotate an integrally mounted transmitter up to 360° in 90° increments, to one of four possible positions on the core processor base.

  • Page 17: 4-Wire Remote Or Remote Core Processor With Remote Transmitter Installations

    Installing the Transmitter continued 6. Rotate the transmitter clockwise so that the cap screws are in the locked position. 7. Tighten the cap screws, torquing to 20 to 30 in-lbs (2,3 to 3,4 N-m). CAUTION Twisting the core processor will damage the sensor. To reduce the risk of damaging the sensor, do not allow the core processor to rotate.

  • Page 18: 9-Wire Remote Installations

    Installing the Transmitter continued Figure 2-4 Transmitter components – 4-wire remote or remote core processor with remote transmitter installations Ground screw Main enclosure Conduit opening for 4-wire cable Mounting bracket Junction housing 4 X Cap screws (4 mm) Junction end-cap Mating connector socket Mating connector...

  • Page 19: Mounting The Remote Core Processor

    Installing the Transmitter continued To mount the transmitter/core processor assembly: 1. Identify the components shown in Figure 2-6. For dimensions, see Appendix A. 2. If desired, re-orient the transmitter on the bracket. a. Loosen each of the four cap screws (4 mm). b.
  • Page 20 Installing the Transmitter continued Figure 2-7 Remote core processor – Wall mount or pipe mount Mounting bracket Mounting bracket (wall mount) (pipe mount) To mount the core processor: 1. Identify the components shown in Figure 2-8. For dimensions, see Appendix A. 2.

  • Page 21: Grounding The Flowmeter Components

    Installing the Transmitter continued Grounding the flowmeter components Grounding requirements depend on the installation type (see Figure 2-1 CAUTION Improper grounding could cause measurement error. To reduce the risk of measurement error: • Ground the transmitter to earth, or follow ground network requirements for the facility.

  • Page 22: Grounding For 9-Wire Remote Installations

    Installing the Transmitter continued 2.5.3 Grounding for 9-wire remote installations In 9-wire remote installations, one ground is required for the transmitter/core processor assembly, and a separate ground is required for the sensor. The transmitter has both an both internal and an external grounding screw (see Figures 2-4 and 2-9), and the core processor has an internal grounding screw (see Figure 3-2).

  • Page 23: Rotating The Display

    Installing the Transmitter continued Rotating the display If your transmitter has a display, you can rotate the display on the transmitter up to 360° in 90° increments. WARNING Removing the display cover in explosive atmospheres while the power is on can cause an explosion.
  • Page 24 Installing the Transmitter continued Figure 2-10 Display components Pin terminals Main enclosure Sub-bezel Display module Display cover Display screws End-cap clamp Cap screw Transmitter Installation: Model 1700 and 2700 Transmitters...

  • Page 25: Chapter 3 Wiring The Transmitter To The Sensor

    Chapter 3 Wiring the Transmitter to the Sensor Overview This chapter describes how to connect Micro Motion Model 1700 and 2700 transmitters to a Micro Motion sensor. Note: If you have an integral installation, this step is not required. Continue with wiring the transmitter outputs (Chapter 4, Chapter 5, or Chapter 6).

  • Page 26: Wiring For 4-Wire Remote Installations

    Wiring the Transmitter to the Sensor continued User-supplied 4-wire cable must meet the following requirements: • Twisted pair construction • The gauge requirements as described in Table 2-2 • The applicable hazardous area requirements, if the core processor is installed in a hazardous area (see the ATEX, IECEx, CSA, or UL documents shipped with the transmitter or available on the Micro Motion web site) 3.2.2...

  • Page 27: Wiring For 9-Wire Remote Installations

    Wiring the Transmitter to the Sensor continued Wiring for 9-wire remote installations If you chose a 9-wire remote installation (see Figure 2-1), a 9-wire cable must be used to connect the junction box on the sensor to the core processor on the transmitter/core processor assembly. CAUTION Allowing the shield drain wires to contact the sensor junction box can cause flowmeter errors.

  • Page 28: Wiring For Remote Core Processor With Remote Transmitter Installations

    Wiring the Transmitter to the Sensor continued 3. Ground the cable. If using jacketed cable: a. Ground the shield drain wires (the black wire) only on the core processor end, by connecting it to the ground screw inside the lower conduit ring. Never ground to the core processor’s mounting screw.
  • Page 29 Wiring the Transmitter to the Sensor continued Subtask 1: Wire the remote core processor to the transmitter 1. Use one of the following methods to shield the wiring from the core processor to the transmitter: • If you are installing unshielded wiring in continuous metallic conduit that provides 360°...
  • Page 30 Wiring the Transmitter to the Sensor continued Figure 3-4 Micro Motion cable gland and heat shrink 4 1/2 in (114 mm) 3/4 in (19 mm) Gland nut Gland clamping insert 7/8 in 7/8 in (22 mm) (22 mm) Gland body Shielded heat shrink 4.
  • Page 31 Wiring the Transmitter to the Sensor continued Figure 3-6 Applying the heat shrink g. Position gland clamping insert so the interior end is flush with the heat shrink. h. Fold the cloth shield or braid and drain wires over the clamping insert and approximately 1/8 inch (3 mm) past the O-ring.
  • Page 32 Wiring the Transmitter to the Sensor continued Figure 3-9 Connecting the wires at the core processor Power supply + RS-485B (Red wire) (Green wire) Power supply – RS-485A (White wire) (Black wire) Core processor housing internal ground screw • For connections to earth ground (if core processor cannot be grounded via sensor piping and local codes require ground connections to be made internally) •...
  • Page 33 Wiring the Transmitter to the Sensor continued 2. To connect the wires, refer to Micro Motion’s 9-Wire Flowmeter Cable Preparation and Installation Guide and follow the 9-wire MVD instructions for your sensor. Additional information for connecting the wires at the core processor is provided below: a.
  • Page 34 Transmitter Installation: Model 1700 and 2700 Transmitters...

  • Page 35: Output Wiring - Model 1700/2700 An Transmitters

    Chapter 4 Output Wiring – Model 1700/2700 AN Transmitters Overview This chapter explains how to wire outputs for Model 1700 or 2700 AN transmitters (transmitters with the analog outputs option board). Note: If you don’t know what outputs option board is in your transmitter, see Section 1.4. To wire outputs on Model 1700/2700 transmitters with the intrinsically safe outputs option board, see Chapter 5.
  • Page 36 Output Wiring – Model 1700/2700 AN Transmitters continued It is the user’s responsibility to verify that the specific installation meets the local and national safety requirements and electrical codes. Figure 4-1 Basic analog wiring – mA output loop 820 Ω maximum loop resistance –...
  • Page 37 Output Wiring – Model 1700/2700 AN Transmitters continued Figure 4-3 RS-485 point-to-point wiring Primary controller Multiplexer RS-485A RS-485B Other devices Note: The RS-485 communication wires must be shielded. ™ Figure 4-4 HART multidrop wiring with SMART FAMILY transmitters and a configuration tool HART-compatible 24 VDC loop power ™...
  • Page 38 Transmitter Installation: Model 1700 and 2700 Transmitters...

  • Page 39: Output Wiring - Model 1700/2700 Is Transmitters

    Chapter 5 Output Wiring – Model 1700/2700 IS Transmitters Overview This chapter explains how to wire outputs for Model 1700 or 2700 IS transmitters (transmitters with the intrinsically safe outputs option board). Intrinsically safe outputs require external power. “External power” means that the terminals must be connected to an independent power supply.

  • Page 40: Safe Area Output Wiring

    Output Wiring – Model 1700/2700 IS Transmitters continued Safe area output wiring The following notes and diagrams are designed to be used as a guide for wiring the Model 1700 or Model 2700 outputs for safe area applications. 5.3.1 Safe area mA output wiring The following 4–20 mA wiring diagrams are examples of proper basic wiring for the Model 1700 mA output or Model 2700 primary and secondary mA outputs.
  • Page 41 Output Wiring – Model 1700/2700 IS Transmitters continued Figure 5-2 Safe area mA output load resistance values = (V – 12)/0.023 supply If communicating with HART, a minimum of 250 Ω and 17.5 V is required 1000 OPERATING REGION Supply voltage VDC (Volts) Figure 5-3 Safe area HART/analog single-loop wiring –...

  • Page 42: Safe Area Frequency/Discrete Output Wiring

    Output Wiring – Model 1700/2700 IS Transmitters continued ™ Figure 5-4 Safe area HART multidrop wiring with SMART FAMILY transmitters and a configuration tool 24 VDC loop power HART-compatible supply required for transmitters ™ SMART FAMILY HART 4–20 mA HART-compatible transmitter Model 1700 or 2700 passive transmitters...

  • Page 43: Hazardous Area Output Wiring

    Output Wiring – Model 1700/2700 IS Transmitters continued Figure 5-6 Safe area frequency/discrete output load resistance values = (V – 4)/0.003 supply = (V – 25)/0.006 supply Absolute minimum = 100 ohms for supply voltage less than 25.6 Volts 10000 9000 8000 7000...
  • Page 44 Output Wiring – Model 1700/2700 IS Transmitters continued WARNING A transmitter that has been improperly wired or installed in a hazardous area could cause an explosion. To reduce the risk of an explosion: • Make sure the transmitter is wired to meet or exceed local code requirements.

  • Page 45: Hazardous Area Ma Output Wiring

    Output Wiring – Model 1700/2700 IS Transmitters continued 5.4.2 Hazardous area mA output wiring Figure 5-7 provides an example of basic hazardous area wiring for the Model 1700 transmitter’s mA output or the Model 2700 transmitter’s primary mA output. Figure 5-7 Hazardous area mA output wiring Hazardous area Safe area...
  • Page 46 Output Wiring – Model 1700/2700 IS Transmitters continued Figure 5-8 Hazardous area frequency/discrete output wiring using galvanic isolator Hazardous area Safe area External power supply COUNTER load Galvanic isolator Figure 5-9 Hazardous area frequency/discrete output wiring using barrier with external load resistance Hazardous area Safe area barrier...

  • Page 47: Chapter 6 Output Wiring - Model 2700 Cio Transmitters

    Chapter 6 Output Wiring – Model 2700 CIO Transmitters Overview This chapter explains how to wire outputs for Model 2700 CIO transmitters (transmitters with the configurable input/outputs board). Note: If you don’t know what outputs option board is in your transmitter, see Section 1.4. To wire outputs on Model 1700/2700 transmitters with the analog outputs option board, see Chapter 4.

  • Page 48: Ma Output Wiring

    Output Wiring – Model 2700 CIO Transmitters continued Table 6-1 Channel configuration Channel Terminals Configuration options Power 1 & 2 mA output with HART/Bell 202 Internal 3 & 4 • mA output (default) Internal • Frequency output Internal or external •...
  • Page 49 Output Wiring – Model 2700 CIO Transmitters continued Figure 6-2 Basic mA wiring 820 Ω maximum loop resistance – – 420 Ω maximum loop resistance Figure 6-3 HART/analog single-loop wiring HART- compatible host or controller – 820 Ω maximum loop resistance For HART communications: •...

  • Page 50: Frequency Output Wiring

    Output Wiring – Model 2700 CIO Transmitters continued ™ Figure 6-4 HART multidrop wiring with SMART FAMILY transmitters and a configuration tool 24 VDC loop power HART-compatible supply required for transmitters Model 2700 CIO ™ SMART FAMILY HART 4–20 mA transmitter (internally transmitters HART-compatible...
  • Page 51 Output Wiring – Model 2700 CIO Transmitters continued Figure 6-5 Frequency output – Terminals 3 & 4 (Channel B) – Internal power – 00042 Counter Output voltage level is +15 VDC ± 3% Note: See Figure 6-13 for output voltage versus load resistance. Figure 6-6 Frequency output –...
  • Page 52 Output Wiring – Model 2700 CIO Transmitters continued Figure 6-7 Frequency output – Terminals 5 & 6 (Channel C) – Internal power – 00042 Counter Output voltage level is +15 VDC ± 3% Note: See Figure 6-14 for output voltage versus load resistance. Figure 6-8 Frequency output –...

  • Page 53: Discrete Output Wiring

    Output Wiring – Model 2700 CIO Transmitters continued Discrete output wiring Discrete output (DO) wiring depends on whether you are wiring terminals 3 and 4 (Channel B) or terminals 5 and 6 (Channel C), and also on whether you have configured the terminals for internal or external power.
  • Page 54 Output Wiring – Model 2700 CIO Transmitters continued Figure 6-11 Discrete output 2 – Terminals 5 & 6 (Channel C) – Internal power – Total load Note: See Figure 6-14 for output voltage versus load. Figure 6-12 Discrete output 2 – Terminals 5 & 6 (Channel C) – External power Pull-up resistor or DC relay 3–30 VDC –...
  • Page 55 Output Wiring – Model 2700 CIO Transmitters continued Figure 6-13 Output voltage vs. load resistance – Terminals 3 & 4 (Channel B) – Internal power Maximum output voltage = 15 VDC ± 3% 1000 1500 2000 2500 Load resistance (Ohms) Figure 6-14 Output voltage vs load resistance –...

  • Page 56: Discrete Input Wiring

    Output Wiring – Model 2700 CIO Transmitters continued Figure 6-15 Recommended pull-up resistor versus supply voltage – External power 4400 4200 4000 3800 3600 3400 3200 3000 2800 2600 2400 2200 Recommended 2000 resistor value range 1800 1600 1400 1200 1000 Supply voltage (Volts) Note: When using a discrete output to drive a relay, choose...
  • Page 57 Output Wiring – Model 2700 CIO Transmitters continued Figure 6-16 Discrete input – Terminals 5 & 6 (Channel C) – Internal power – Figure 6-17 Discrete input – Terminals 5 & 6 (Channel C) – External power PLC or other device –...
  • Page 58 Transmitter Installation: Model 1700 and 2700 Transmitters...

  • Page 59: Appendix A Specifications

    Appendix A Specifications Functional specifications The Model 1700 or 2700 transmitter’s functional specifications include: • Electrical connections • Input/output signals • Digital communications • Power supply • Environmental requirements • Ambient temperature effect • EMC compliance A.1.1 Electrical connections Output connections The transmitter has the following output connections: •...

  • Page 60: Input/Output Signals

    Specifications continued Core processor connection The transmitter has two pairs of wiring terminals for the 4-wire connection to the core processor: • One pair is used for the RS-485 connection • One pair is used to supply power to the core processor Plug connectors accept stranded or solid conductors, 24 to 12 AWG (0,2 to 2,5 mm A.1.2 Input/output signals...
  • Page 61 Specifications continued • Discrete output (Model 2700 only): Can report event 1, event 2, event 1 or 2, flow direction, flow switch, calibration in progress, or fault Maximum sink capability: 500 mA Configurable polarity: active high or active low Model 1700/2700 transmitters with intrinsically safe outputs option board (output option code D) Model 1700 has one 4–20 mA output;...
  • Page 62 Specifications continued One frequency/pulse output (Model 1700 transmitters) or frequency/pulse/discrete output (Model 2700 transmitters): • Intrinsically safe • Externally powered (passive) • Maximum input voltage: 30 VDC, 0.75 watt maximum • Maximum current: 100 mA • Frequency/pulse output (Model 1700/2700): Can be used to indicate either flow rate or total;...
  • Page 63 Specifications continued Model 2700 transmitters with non-intrinsically safe configurable input/outputs option board (output option code B or C) One or two 4–20 mA outputs: • Channel A is always an mA output; Channel B is configurable as an mA output •...

  • Page 64: Digital Communications

    Specifications continued One discrete input: • Channel C is configurable as a discrete input • Not intrinsically safe • Configurable for internal or external power: Internal power: 15 VDC, 7 mA maximum source current External power: 3–30 VDC maximum • Can be used to start flowmeter zeroing procedure, reset mass total, reset volume total, reset corrected volume total, or reset all totals A.1.3...

  • Page 65: Environmental Requirements

    Specifications continued DC power requirements • 18 to 100 VDC, 6 watts typical, 11 watts maximum • At startup, transmitter power source must provide a minimum of 1.5 amps of short-term current at a minimum of 18 volts at the transmitter power input terminals •...

  • Page 66: Hazardous Area Classifications

    Specifications continued Hazardous area classifications The transmitter may have a tag listing hazardous area classifications, which indicate suitability for installation in the hazardous areas described in this section. A.2.1 UL and CSA Ambient temperature is limited to –40 to +131 °F (–40 to +55 °C) for UL compliance. Ambient temperature is limited to –40 to +140 °F (–40 to +60 °C) for CSA compliance.

  • Page 67: Performance Specifications

    Specifications continued Model 1700 or 2700 transmitter with the intrinsically safe outputs option board All ATEX models are CE 0575 II 2(1)G, and are suitable for installation in areas with the following classification codes: Table A-2 ATEX and IECEx classification codes for Model 1700/2700 IS transmitters ATEX IECEx Flameproof when installed with approved cable glands:...

  • Page 68: Mounting

    Specifications continued A.4.2 Mounting Model 1700/2700 transmitters are available integrally mounted to some Micro Motion sensors, or in two remote-mount configurations. • Remote-mount transmitters include a mounting bracket, and require 4-wire or 9-wire signal cables between the sensor and the transmitter. Maximum distance from other flowmeter components depends on the installation type and cable type, as described in Table A-3.

  • Page 69: Dimensions

    Specifications continued A.4.5 Dimensions Figures A-1 through A-5 show the dimensions of the Model 1700 or 2700 transmitter with and without a display, the transmitter/core processor assembly with and without a display, and the stand- alone core processor. For dimensions of integrally mounted transmitters and sensors, refer to the product data sheet for your sensor.
  • Page 70 Specifications continued Figure A-1 Dimensions – Model 1700/2700 transmitter with display inches Dimensions in (mm) 6 13/16 (174) 2 7/16 3 15/16 3X 1/2″–14 NPT (62) (99) ∅ 4 11/16 or M20 X 1.5 (119) 2 11/16 (69) 4 11/16 (119) (25) 1 7/8...
  • Page 71 Specifications continued Figure A-2 Dimensions – Model 1700/2700 transmitter without display inches Dimensions in (mm) 5 13/16 (148) 2 15/16 (74) 2 7/16 3X 1/2″–14 NPT 13/16 (62) or M20 X 1.5 (21) ∅ 4 1/16 (104) 2 11/16 4 7/16 (69) (113) (25)
  • Page 72 Specifications continued Figure A-3 Dimensions – Model 1700/2700 transmitter/core processor assembly with display inches Dimensions in (mm) 6 13/16 (174) 2 7/16 3 15/16 ∅4 11/16 (62) 2X 1/2″ –14 NPT (99) (119) or M20 x 1.5 2 11/16 (69) 6 5/16 (160) 2 5/8...
  • Page 73 Specifications continued Figure A-4 Dimensions – Model 1700/2700 transmitter/core processor assembly without display inches Dimensions in (mm) 5 13/16 (148) 2 15/16 (74) 2 7/16 13/16 (62) 2X 1/2″–14 NPT (21) ∅4 1/16 or M20 x 1.5 (104) 2 11/16 (69) 6 1/16 (154)
  • Page 74 Specifications continued Figure A-5 Dimensions – Remote core processor inches Dimensions in (mm) Ø4 3/8 (111) 5 11/16 (144) 2X 3 (76) To centerline 5 1/2 of 2″ pipe (140) Pipe mount 1/2″–14 NPT 4 9/16 2 1/2 (116) (64) M20 X 1.5 Wall mount 2 3/8...

  • Page 75: Index

    Index Numerics 4-wire remote installations Flowmeter illustration 6 components 2 wiring instructions 20 9-wire remote installations illustration 6 Grounding wiring instructions 21 installation requirements 15 Ambient temperature effect Hazardous area classifications 7 specifications 59 specifications 60 ATEX Housing installation requirements 7 specifications 61 specifications 60 Humidity limits 7...
  • Page 76 Index continued wiring instructions for 9-wire remote Model 2700 CIO transmitters 41 installations 21 discrete input 50 wiring instructions for remote core processor discrete output 47 with remote transmitter installations 22 frequency output 44 wiring outputs HART multidrop 44 Model 1700/2700 AN transmitters 29 HART/analog single-loop 43 Model 1700/2700 IS transmitters 33 mA output 42...
  • Page 77 Index continued Temperature limits 7 Transmitter 2 components 4-wire remote installations 12 9-wire remote installations 13 remote core processor with remote transmitter installations 12 installing 1, 5 mounting 9 4-wire remote installations 11 9-wire remote installations 12 integral installations 10 remote core processor with remote transmitter installations 11 outputs option board type 2...
  • Page 78 Transmitter Installation: Model 1700 and 2700 Transmitters...
  • Page 80 +31 (0) 318 495 670 (65) 6777-8211 +31 (0) 318 495 689 (65) 6770-8003 Micro Motion United Kingdom Micro Motion Japan Emerson Process Management Limited Emerson Process Management Horsfield Way Shinagawa NF Bldg. 5F Bredbury Industrial Estate 1-2-5, Higashi Shinagawa Stockport SK6 2SU U.K.

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