Related Manuals for PowerWalker VFI 6000 TGB
Summary of Contents for PowerWalker VFI 6000 TGB
- Page 1 PowerWalker VFI 6000 TGB VFI 10000 TGB VFI 6000 TGS VFI 10000 TGS VFI 6000 RTGE VFI 10000 RTGE VFI 6000 RTG VFI 10000 RTG VFI 6000 RTGS VFI 10000 RTGS User Manual...
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Page 2: Table Of Contents
Contents 1. INTRODUCTION ................4 1.1 E ................4 NVIRONMENTAL PROTECTION 2. PRESENTATION ................6 2.1 F ...................... 6 RONT PANEL 2.2 R ...................... 7 EAR PANELS 2.3 C ....................9 IRCUIT DIAGRAM 3. INSTALLATION ................10 3.1 I ................10 NSPECTING THE EQUIPMENT 3.2 U .................. - Page 3 6.2 N ) ............42 ETWORK ANAGEMENT PTIONAL 6.3 UPS M ................42 ANAGEMENT OFTWARE 7. UPS MAINTENANCE ..............43 7.1 E ....................43 QUIPMENT CARE 7.2 T UPS ..................43 RANSPORTING THE 7.3 S ................... 43 TORING THE EQUIPMENT 7.4 R ..................
- Page 4 Service and support: Call your local service representative SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS. This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. The UPS models that are covered in this manual are intended for installation in an environment within 0 to 50°C, free of conductive contaminant.
- Page 5 Information, advice, help. Refer to the user manual. Safety of persons RISK OF VOLTAGE BACKFEED. The system has its own power source (the battery). Isolate the UPS and check for hazardous voltage upstream and downstream during lockout-tagout operation. Terminal blocks may be energized even if the system is disconnected from the AC power source.
- Page 6 CAUTION - To reduce the risk of fire, the unit connects only to a circuit provided with branch circuit overcurrent protection for : 63A rating, for 6kVA models, 100A rating, for 10kVA models The upstream circuit breaker for Normal AC/Bypass AC must be easily accessible.
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Page 7: Introduction
- keep the unit horizontal during unpacking. Before and after the installation, if the UPS remains de-energized for a long period, the UPS must be energized for a period of 24 hours, at least once every 6 months (for a normal storage temperature less than 25°C). This charges the battery, thus avoiding possible irreversible damage. - Page 8 Low-density polyethylene LDPE Polypropylene Polystyrene Follow all local regulations for the disposal of packing materials. Product The product is made up of recyclable materials. Dismantling and destruction must take place in compliance with all local regulations concerning waste. At the end of its service life, the product must be transported to a processing center for electrical and electronic waste.
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Page 9: Presentation
2. Presentation 2.1 Front panel Tower model: Tower UPS 6KS/10KS Tower UPS 6K/10K Tower EBM RT model: RT UPS 6K/6KS/10K/10KS UPS RT EBM... -
Page 10: Rear Panels
2.2 Rear panels Tower model: Tower UPS 6KS Tower UPS 10KS Tower UPS 6K Tower UPS 10K Tower EBM 1. Intelligent slot 4. RJ11 (only for RT model) 2. USB 5. EPO 3. RS232 6. Parallel card... - Page 11 7. Dry IN/OUT Input switch 8. Input /Output terminal 10. External battery connector (Standard model 5pole, IPL, IPN, PE, 11. Maintenance bypass switch (optional) OPL, OPN; long backup model has 2 12. EBM connector version, one is 5 Pole. Another is 7pole. 13.
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Page 12: Circuit Diagram
EBM fuse) 15. EBM connector 14. EBM plug 2.3 Circuit diagram... -
Page 13: Installation
3. Installation It is recommended to move the equipment to the installation site by using a pallet jack or a truck before unpacking. The system may be installed only by qualified electricians in accordance with applicable safety regulations. The cabinet is heavy, please install it with two or more people. 3.1 Inspecting the equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a... - Page 14 Tower EBM RT UPS RT EBM Note: The cabinet is heavy, please see spec weight provided on the carton/label. Do not lift the unit’s front panel and rear panel. Discard or recycle the packaging in a responsible manner, or store it for future...
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Page 15: Checking The Accessory Kit
use. Packing materials must be disposed in compliance with all local regulations concerning waste. Recycling symbols are printed on the packing materials to facilitate sorting. 3.3 Checking the accessory kit Verify that the following additional items are included with the unit: Tower Tower Tower... -
Page 16: Install The Ups
3.4 Install the UPS 3.4.1 Tower model: 1.Place the unit on a flat, stable surface in its final location, 2.Install ‘Stabilizer bracket’(optional): remove side’s screw from the unit, then install ‘Stabilizer bracket’ to the unit. 3.Install the unit to a surface(optional): place 4pcs bolts(M8 is recommended) to the final location previously, bolt’s position please refer to below, then fix the unit to the bolts. -
Page 17: Install The Ebm
This unit is suitable for 19 inch rack cabinet installation with a minimum of 800mm depth. Tower position installing 1. Rotate the LCD model to tower direction 2. Set up the ‘Stabilizer bracket’, then take the unit into ‘Stabilizer bracket’. 3.5 Install the EBM Tower EBM installation: 1. - Page 18 4. Plug ‘Battery power cable’ to UPS’s external battery connector. Note: This ‘Battery power cable’ may have different plug according to the number of battery inside of this unit, please check the ‘Voltage ’ parameter on rear-panel if it matches the UPS before connection. The battery number can be adjusted from ‘16pcs*2 strings’...
- Page 19 Identify the final position and keep ‘3U’ space for this installing, and it is recommended to be installed below to UPS. Note that you already installed a ‘rail kit’ to rack cabinet for this operation, and ‘2U’ rail kit is recommended to be selected. 1.
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Page 20: Power Cables Connection
1. Set up the ‘Extension plate’ as below and install to ‘Stabilizer bracket’ from UPS. 2. Connect to UPS with ‘Battery power cable’--- Refer to rack position installing. Note: This unit is recommended to be installed to UPS’s right side. If installing additional unit, place it next to the previous unit in their final location. -
Page 21: Access To Terminal Blocks(Ac Source To Ups)
Protective earthing conductor 6mm^2 (8AWG) 10mm^2 (6AWG) Min cross section Input L, N, G 6mm^2 (8AWG) 10mm^2(6AWG) Min conductor cross section 100A Input fuse Output L,N, 6mm^2 (8AWG) 10mm^2(6AWG) Min conductor cross section Access to terminal blocks(AC source to UPS) High leakage current: Earth connection essential before connecting supply. - Page 22 2. Connect the AC cable to terminal blocks refer to the indication on rear panel Tower model: R/T model: 3. Tie up the AC cable to the rear panel. 4. Install back the cover of terminal block.
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Page 23: Access To Terminal Blocks(Pdu Source To R/T Ups)(Optional)
4.2 Access to terminal blocks(PDU source to R/T UPS)(Optional) If you ordered PDU model, please connect the UPS’s terminal blocks from PDU’s source, detail operation please refer to PDU’s user manual. 4.3 Parallel Installation and Operation As long as the UPS is equipped with parallel board and parallel cables, up to 3 UPSs can be connected in parallel to configure a sharing and redundant output power. - Page 24 How to install a new parallel UPS system: 1) Before installing a new parallel UPS system, please prepare the input /output wires, and breakers. 2) Independent battery packs for each UPS. 3) Remove the cover plate of parallel port on the UPS, connect each UPS one by one with parallel cable, and make sure the cable is screwed tightly.
- Page 25 Rack model: 5) Turn on the input breakers for the parallel UPS. 6) Pressing button continuously for more than 1 second for one UPS of the system, then the system will turn on and enter line mode. 7) Regulate the output voltage of the each UPS separately, and check if the difference of output voltage is less than 0.5V among the parallel system.
- Page 26 in parallel system, the length difference between input and output cable of the UPSs is required to be less than 5%. How to join a new UPS to parallel system: 1) Firstly, a main maintenance mechanical switch or static switch should be installed for the parallel system.
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Page 27: Operation
and press the button to turn on the UPS, and the UPS will turn on to Line mode. 5. Operation 5.1 Control panel The UPS has a graphical LCD with five-button. It provides useful information about the UPS itself, load status, events, measurements and settings. The following table shows the indicator status and description: Indicator Status... - Page 28 Fault The UPS has an active alarm or fault. (Red) The following table shows the Control Button Functions: The Button Function I llustration Press this button for >100ms&<1s can power on Power on the ups without utility input at the condition of battery connected.
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Page 29: Lcd Description
menu or the higher level menu without executing a command or changing a setting Press this button for > 2s to mute the buzzer temporarily, once new warning /fault is active or Mute buzzer UPS reenters into bypass mode or battery mode, buzzer will work again. - Page 30 The following table describes the information of ups status. Note: If other indicator appears, see troubleshooting on chapter 7.2 for more information. Operation status Cause Description Standby mode The UPS is Off. UPS is operating without output. Online mode The UPS is operating The UPS is powering and protecting the normally.
- Page 31 High Efficiency The UPS is operating Once the mains are loss or abnormal, the mode on High Efficiency UPS would transfer to Line mode or mode. Battery mode and the load is supplied continuously. 1. The function could be enabled through the LCD setting or the software (Winpower, etc.) 2.
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Page 32: Display Functions
Overload The load exceeds the Some unnecessary loads should be cut off capacity of the UPS one by one to reduce the load connected to the UPS. Battery test UPS is executing a Test the battery battery test Battery fail The UPS detects bad The symbol of battery failure would be battery or battery... -
Page 33: User Settings
Single UPS turn off Turn off one UPS in parallel UPS system Reset fault status Clears active fault Clear event log Clears events Restore factory set Returns all settings to original values Settings Sets parameters Event log Event list Identification [Product type/model] / [Part/Serial number] / [UPS/NMC firmware] 5.4 User settings... -
Page 34: Ups Startup And Shutdown
Battery [enabled] [disabled] [enabled] remaining time Charger current [0~4] 0~4A for standard model [1.4A] for 6K [0~12] 0~12A for long backup model [2A] for 10K [4A] for 6KS/10KS Site wiring fault [disabled] [enabled] [disabled] LCD contrast [-5 ~ +5] [+0] 5.5 UPS startup and shutdown Please make sure there is no load connected to the ups before the ups is turned on, and take on the load one by one after the UPS is turned on. -
Page 35: Lcd Operation
Pressing button continuously for more than 100ms, the UPS would be powered on. At this time the fan begins to rotate. Then LCD will show the default UPS status summary screen. Pressing button continuously for more than 1 second, the buzzer will beep for300ms, UPS starts to turn on. - Page 36 menu, event log menu, control menu, identification menu and settings menu. The UPS status menu By pressing on the menu of “UPS status”, the display would enter the next UPS status menu tree. The content of UPS status menu tree is same as the default UPS status summary menu.
- Page 37 The measurement menu By pressing on the menu of “Measurement”, the display would enter the next measurement menu tree. A lot of detailed useful information could be checked here, Ex. the output voltage and frequency, the output current, the load capacity, the input voltage and frequency, etc.
- Page 38 The event log menu By pressing on the menu of “Event log”, the display would enter the next event menu tree.
- Page 39 All the previous events, alarm and fault have been recorded here. The information includes the illustration, the event code, and the precise time of UPS when the event happened. By press <300ms, all the events could be displayed one by one. The max number of record is 100, when the number is larger than 100, the latest will replace the previous.
- Page 41 The identification menu By press on the menu of “Identification”, the display would enter the next identification menu tree. The identification information includes UPS serial number, firmware serial number, model type, would be shown here. By press ESC >300ms, the display would return the last main menu tree. The setting menu Please contact your local distributor for further information before using the settings.
- Page 43 Example: set rated output voltage value Setting menu tree By press <1s The option would flash Output voltage Output voltage <230V> <230V> By press <1s By press >100ms, to select the wanted option Output voltage <220V> By press >1s, to confirm the setting The option would stop flashing Output voltage after being confirmed...
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Page 44: Communication
6. Communication 6.1 Communication ports RS232 or USB communication ports The RS232 and USB communication ports cannot operate simultaneously. 1. Communication cable to the serial or USB port on the computer. 2. Connect the other end of the communication cable to the RS232 or USB communication port on the UPS. -
Page 45: Network Management Card (Optional)
UPS. This unique software provides safely auto shutdown for multi-computer systems while power failure. With this software, users can monitor and control any UPS on the same LAN no matter how far from the UPSs. Installation procedure: 1. Go to the website: http://winpower.powerwalker.com/... -
Page 46: Ups Maintenance
2. Choose the operation system you need and follow the instruction described on the website to download the software. 3. When downloading all required files from the internet, enter the serial No: 511C1-01220-0100-478DF2A to install the software. When you finish installation, restart your computer, the WinPower software will appear as a green plug icon located in the system tray, near the clock. -
Page 47: Replacing Batteries
months by connecting the UPS to utility power. The EBM charge to 90% capacity in less than 3 hours. However, recommends that the batteries charge for 48 hours after long-term storage. If the date has passed and the batteries were never recharged, do not use them. Contact your service representative. - Page 48 ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors. It may cause injury. Please disconnect battery charging source before battery replacing or maintenance. Replacing the EBM(s) The EBM is heavy. Lifting the cabinet into a rack requires two people at least. For Tower module, should turn the MBS to bypass and switch off the input and then replace the EBM(s).
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Page 49: Recycling The Used Equipment
7.5Recycling the used equipment Contact your local recycling or hazardous waste center for information on proper disposal of the used equipment. Do not dispose of the batteries in the fire. Which may cause battery explosion. The batteries must be rightly disposed according to local regulation. Do not open or destroy the batteries. - Page 50 Battery mode A utility failure has occurred The UPS is powering the Battery(Orange) LED is and the UPS is in Battery mode. equipment with battery power. Prepare your 1 beep every 4 seconds. equipment for shutdown. Code: E062 Battery low The UPS is in Battery mode and This warning is Battery(Orange) LED is...
- Page 51 UPS over temperature The UPS internal heat sink Clear vents and remove temperature is too high or a any heat sources. Allow Fault (Red) LED is On. fan has failed. the UPS to cool. Ensure the Beep continuous. At the warning level, the UPS airflow around the UPS is Code: F081 generates the alarm but...
- Page 52 Inv Overload Fault UPS has transferred to bypass The UPS transfers to Fault (Red) LED is On or fault mode because of Battery mode if supporting Beep continuous. overload in inverter mode the load. Code: F042 Remove some of the equipment from the UPS Byp Overload Fault UPS has cut off the output and...
- Page 53 BUS Softstart Fail Indicates that the BUS could Contact your service Fault (Red) LED is On. not soft start successfully representative Beep continuous. Code: F025 Inv Over Voltage Indicates that the UPS get The UPS transfers to Fault (Red) LED is On. invert over voltage fault Bypass mode if supporting Beep continuous.
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Page 54: Silencing The Alarm
9. Specifications 9.1 Model specifications Table 1. Power Module model list Model Power Ratings VFI 6000 TGB 6000VA / 6000W VFI 10000 TGB 10000VA / 10000W VFI 6000 TGS 6000VA / 6000W... - Page 55 Rack BP 192Vdc 6000-10000VA Rack BP 240Vdc 6000-10000VA Table 3. Weights and dimensions Description Weights (kg) Dimensions (mm) W x H x D VFI 6000 TGB 52.7 225*589*452 VFI 10000 TGB 60.3 225*589*452 VFI 6000 TGS 225*348*452 VFI 10000 TGS 15.2...
- Page 56 Model Default input Selectable input Voltage Voltage (Voltage/Current) range at 100% Load Tower/RT 6K 16PCS BAT 230V / 31.2A 208/220/230/240V 176~275Vac Tower/RT 6K 20PCS BAT 230V / 32.3A 208/220/230/240V 176~275Vac Tower/RT 6KS 16PCS BAT 230V / 38.7A 208/220/230/240V 176~275Vac Tower/RT 6KS 20PCS BAT 230V / 42.3A 208/220/230/240V 176~275Vac...
- Page 57 Transfer time Online mode: 0 ms (no break) High Efficiency mode: 10ms maximum (due to loss of utility) Power factor Load crest ratio 3 to 1 * for 208V output, the load level will be derating to 90%. Table 7. Electrical output connections Model Output connection Output cable...
- Page 58 Relative humidity 0 to 95% no condensing Operating altitude Up to 3,000 meters (9,843 ft) above sea level with 10% derating per 1000m Transit altitude Up to 10,000 meters (32,808 ft) above sea level Audible noise < 50 dBA at 1 meter typical for 6kVA models <...
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Page 59: Glossary
10 Glossary Bypass AC source Source supplying the bypass line. The equipment can be transferred to the bypass line if an overload occurs on the UPS output, for maintenance or in the event of a malfunction. Frequency converter Operating mode used to convert the AC-power frequency between the UPS input and output (50Hz ->...
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