PowerWalker VFI 6000 ICT Manual

PowerWalker VFI 6000 ICT Manual

Uninterruptible power supply system

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PowerWalker
VFI 6000 ICT/ ICR IoT
VFI 10000 ICT/ ICR IoT
Manual
Uninterruptible Power Supply
System
EN

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Summary of Contents for PowerWalker VFI 6000 ICT

  • Page 1 PowerWalker VFI 6000 ICT/ ICR IoT VFI 10000 ICT/ ICR IoT Manual Uninterruptible Power Supply System...
  • Page 2 Service and support: Call your local service representative...
  • Page 3 SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS. This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries. The UPS that are covered in this manual are intended for installation in an environment within 0 to 50°C, free of conductive contaminant. Special symbols RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.
  • Page 4 When replacing batteries, replace with the same type and number of batteries or battery packs. - Do not dispose of batteries in a fire. The batteries may explode. - Batteries constitute a danger (electrical shock, burns). The short-circuit current may be very high.
  • Page 5 If the system must be stored prior to installation, storage must be in a dry place.  The admissible storage temperature range is -25°C to +55°C without battery (-15°C to  +40°C with battery). TN-S/IT/TN-C/TT of electrical supply system may be connected by UPS. ...
  • Page 6: Table Of Contents

    CONTENTS 1. Introduction ........................1 1.1 Product Features ......................1 1.2 Environmental protection .................... 2 2. Product Overview ....................... 3 2.1 Model list ........................3 2.2 Presentation ......................... 5 3. Installation ........................10 3.1 Unpacking and Inspecting ..................10 3.2 Checking the accessory kit ..................11 3.3 Mechanical Install ......................
  • Page 7: Introduction

    1. Introduction Thank you for selecting our UPS to protect your electrical equipment. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS. Before installing your UPS, please read the booklet presenting the safety instructions. Then follow the indications in this manual.
  • Page 8: Environmental Protection

    1.2 Environmental protection Products are developed according to an eco-design approach. Substances This product does not contain CFCs, HCFCs or asbestos. Packing To improve waste treatment and facilitate recycling, separate the various packing components. The cardboard we use comprises over 50% of recycled cardboard. •...
  • Page 9: Product Overview

    2. Product Overview 2.1 Model list 1. ‘xxK’ model means ‘standard model’ with batteries, ‘xxKS’ model means ‘long backup model’ without battery. (External Battery Modular). 2. 16 or 20 batteries could be selected for UPS and EBM 3. The weight in the table below is reference only, please see the labels on the carton for details. 4.
  • Page 10 Unit Size Product Model Name Net Weights (kg) (W x H x D)(mm) 60.5(EBM) RT 3-1 10KS 16 15.8 438*86.3(2U)*540 RT 3-1 10KS 20 UPS(3-1) 15.5(UPS) RT 3-1 10K 16 model 51.8(EBM) UPS:438*86.3(2U)*540 EBM:438*129(3U)*559 15.5(UPS) RT 3-1 10K 20 60.5(EBM) RT 10K EBM 192 9AH 51.8 RT 10K EBM 240 9AH...
  • Page 11: Presentation

    2.2 Presentation 2.2.1 Tower model: UPS modular: • Front view Tower UPS Tower UPS 6~10K(1-1)/10K(S)(3-1) 6~10KS(1-1) 1. Ventilation area 2. LCD Modular, including: 2(1)---Button, 2(2)---LCD screen, 2(3)---LED indicator...
  • Page 12 Rear view 1. Intelligent slot 8. RJ45 (for EBM detect) 2. RS232 9. AC Input /Output port (Terminal Block) 3. Ethernet port (RJ45, for IoT function) 10. Input switch 4. USB 11. External battery port 5. Wireless (HDMI, For IoT function) 12.
  • Page 13 • EBM(External Battery Modular): Front view 1. Ventilation area 2. EBM label Rear view 1. EBM port 1 2. EBM port 2 3. Fuse board cover (replace EBM fuse) 4. EBM detection Box (RJ45 port)
  • Page 14 2.2.2 RT model: UPS Modular • Front view 1. Ventilation area 2. LCD Modular, including: 2(1)---Button,2(2)---LCD screen,2(3)---LED indicator Rear view 1. INTELLIGENT SLOT 7. PARALLEL SLOT 2. RS232 8. RJ45 (for EBM detect /RT MBP detect) 3. Ethernet port (RJ45, for IoT function) 9.
  • Page 15 • EBM(External Battery Modular): Front view 1. EBM label area 2. EBM label Rear view 1. Fuse board cover (replace EBM fuse) 2. EBM port 1 3. EBM port 2 4. EBM detection Box (RJ45 port)
  • Page 16: Installation

    3. Installation It is recommended to move the equipment to the installation site by using a pallet jack or a truck before unpacking. The system may be installed only by qualified electricians in accordance with applicable safety regulations. Some of cabinet is heavy, please install it with at least two peoples. 3.1 Unpacking and Inspecting Unpacking the unit in a low-temperature environment may cause condensation occurred in and on the cabinet.
  • Page 17: Checking The Accessory Kit

    • RT UPS • RT EBM Note: The cabinet is heavy, please see spec weight provided on the carton/label. Do not lift the unit’s front panel and rear panel. Discard or recycle the packaging in a responsible manner, or store it for future use. Packing materials must be disposed in compliance with all local regulations concerning waste.
  • Page 18: Mechanical Install

    RT model 1-1 model 3-1 model RT EBM RT UPS RT UPS RT UPS 10K RT UPS 10KS 6K/10K 6KS/10KS √ Battery cable √ EBM detection cable √ √ Copper bus-bar √ √ √ √ USB cable RS232 cable Parallel cable √...
  • Page 19 EBM model EBM model EBM installation steps are the same as UPS as above. It is recommended to place EBM modular to UPS’s left side. 3.3.2 RT model: 1. RT models support 2 installation modes: Rack installation and Tower installation. 2.
  • Page 20 Fasten the rail kit to the cabinet with 8pcs M5 screws + washers (as below): 2. Install ‘Rack ear’ to the unit by the M4 screws(flat head). 3. Slide the unit into ‘rail kit’ and make sure tighten the ‘rack mounting screw’.
  • Page 21 EBM model Identify the final position and keep ‘3U’ space for this installing, and it is recommended to be installed below to UPS. 1. Install the rail kit(if configured): same as UPS as above. 2. Install ‘Rack ear’ to the unit by the M4 screws(flat head). 3.
  • Page 22 Tower installing  UPS model 1. Rotate the LCD model to tower direction. 2. Set up the ‘ ’, then take the unit into ‘ ’. Tower foot Tower foot EBM model 1. Set up the ‘Extension plate’ as below and install to ‘ ’...
  • Page 23: Power Cables Connection

    3.4 Power cables connection This chapter introduces how to wiring AC IN/OUT cable to UPS in difference mode, and UPS connecting with EBM/MBP. 3.4.1 Input /Output wiring specifications Before wring UPS, upstream breaker and backfeed contactor should be configured to avoid power backfeed to the unit.
  • Page 24 6000VA D curve – 63A (1 phase) 63A (1 phase) 40A (1 phase) 10000VA D curve – 80A (1 phase) 80A (1 phase) 63A (1 phase) 10000VA 3-1 D curve – 80A (3 phase) 80A (3 phase) 63A (1 phase) Read the Safety instructions regarding backfeed protection requirements.
  • Page 25 3-1 model: This model support 2 modes setting as below, default is setting with 3-1 mode. 1-1 mode Short ‘UPS input terminal L1/L2/L3’ with ‘busbar’, then connect AC cable 3-1 mode • RT UPS 1-1 model:...
  • Page 26 3-1 model: This model support 2 modes setting as below, default is setting with 3-1 mode. 1-1 mode Short ‘UPS input terminal L1/L2/L3’ with ‘busbar’, then connect AC cable 3-1 mode For cables well fixed, it is recommended to tie these cables to the convex of rear-panel.
  • Page 27 3.4.3 Wiring with external battery modular (EBM) (DC source to UPS) 1. Be sure to disconnect the battery cable from the EBM before connecting the battery terminals of the UPS 2. Make sure the UPS is completely off before connecting or disconnecting the EBM. 3.
  • Page 28 RT EBM Note: Extended runtime with up to 6 Extended Battery Modules(EBMs) per UPS. • Connect with user’s own EBM: Connect EBM to UPS with ‘Battery cable’(optional configured). Tower model RT model Note: 1.If additional battery cable needed for installation, it must follow cable specification and the maximum length of battery cable 10 meters for application.
  • Page 29 3.4.4 Wiring with RT MBP (MBP source to R/T UPS only) RT MBP is RT UPS’s optional modular, UPS can be used with the MBP to implement the maintenance bypass switching function to ensure that the output of the system is not affected during the UPS maintenance.
  • Page 30: Parallel System Installation And Operation (Optional)

    4. Parallel system Installation and Operation (Optional) If your UPS is configured with parallel function, up to 3 UPSs can be connected in parallel to configure a sharing and redundant output power. In parallel system, the mechanical installation for each modular is same as the single system.
  • Page 31 Tower model parallel system • 1-1 model • 3-1 model 1-1 mode...
  • Page 32 3-1 mode RT model parallel system • 1-1 model...
  • Page 33 • 3-1 model 1-1 mode 3-1 mode...
  • Page 34: Wiring For Parallel Signal Cable

    4.2 Wiring for parallel signal cable Parallel signal cable connection diagram: Remove the cover of ‘parallel box’, then connect each UPS one by one with ‘parallel cable’, make sure the cable is screwed to parallel port tightly. It is recommended to lock the ‘parallel cable’ (as above) for preventing the parallel ports suffering an unexpected pulling-force and causing the parallel system fault.
  • Page 35: Operation

    5. Operation 5.1 LCD panel The UPS has a five-button graphical LCD. It provides useful information about the UPS itself, load status, events, measurements and settings. The LED: Indicator Status Description The UPS is operating normally on Online or on High Green Efficiency mode.
  • Page 36 The buttons: The button Function Illustration Press the Button for >100ms & < 1s can power on Power on the UPS without utility input at the condition of battery connected When the unit is powered on, press the button Turn on for >3s can turn on the UPS Turn off Press the button >...
  • Page 37: Lcd Description

    5.2 LCD description Operation status Cause Description Standby mode The UPS is Off without output. The UPS is operating normally and protecting Online mode the equipment. An utility failure has occurred, and the UPS is powering the equipment with battery. Battery mode 1 beep every 4 Prepare your equipment for shutdown.
  • Page 38: Display Functions

    The UPS detects bad battery or battery Battery fail disconnected Some unnecessary loads should be cut off to Overload reduce the load. Fault mode Some fatal problems happened. Parallel mode UPS is working in parallel mode Display functions Use the two middle buttons ( ) to scroll through the menu structure.
  • Page 39: User Settings

    [Model name], [Serial number], [firmware version], Identification [comm card firmware], [IP/MAC address] User settings Submenu Available settings Default settings Password Can be changed by user 4732 English, Italiano, Français, Deutsch, Español, Language English Русский, Polski, 简体中文 User password [Enabled, ****], [Disabled] Enabled Audible alarms [Enabled], [Disabled]...
  • Page 40: Starting The Ups With Utility

    5.5 Starting the UPS with utility 5.6 Starting the UPS on Battery Before using this feature, the UPS must have been powered by utility power with output enabled at least once. Battery start can be disabled. See the "Cold start" setting in "Start/Restart".
  • Page 41: Ups Shutdown

    5.7 UPS Shutdown...
  • Page 42: Communication

    6. Communication 6.1 RS232 and USB 1. Communication cable to the serial or USB port on the computer. 2. Connect the other end of the communication cable to the RS232 or USB communication port on the UPS. 6.2 UPS remote control functions Remote Power Off (RPO)...
  • Page 43: Iot

    6.3 IoT Built-in ethernet port and WLAN (optional accessary) port enable market-leading and easy-to-use IoT solutions for: • Winpower View mobile app which allows you to remote monitor UPS(s) and keep informed about critical UPS event always. • Remote report UPS faults and status (contact with your service for detail) from APP or registered APP account (Email address).
  • Page 44: Modbus Tcp

    The wireless module is optional, please contact your local distributor for details. 6.4 Modbus TCP Built-in ethernet port offers Modbus TCP feature to facilitate remote monitoring of the UPS into your own software. Contact with your service for protocol details. 6.5 Intelligent Card (optional) Intelligent Card allow the UPS to communicate with different types of devices in variety of networking environments.
  • Page 45 Installation procedure: 1. Go to the website: https://powerwalker.com/?page=winpower&lang=en 2. Choose the operation system you need and follow the instruction described on the website to download the software. 3. When downloading all required files from the internet, enter the serial No: 511C1- 01220-0100-478DF2A to install the software.
  • Page 46: Ups Maintenance

    7. UPS maintenance 7.1 Equipment care For the best preventive maintenance, keep the area around the equipment clean and dust free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner. For full battery life, keep the equipment at an ambient temperature of 25°C (77°F). The batteries are rated for a 3-5 year service life.
  • Page 47: Troubleshooting

    8. Troubleshooting The UPS is designed for durable, automatic operation and also alert you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user.
  • Page 48 UPS temp. alarm Inside temperature of UPS is too Check the ventilation of UPS and the high ambient temperature. Amb. temp. alarm The ambient temperature is too Check the environment ventilation high Imminent shutoff Insufficient battery backup time Protect load equipment in time FAULT Problem Displayed Possible cause...
  • Page 49: Silencing The Alarm

    8.2 Silencing the alarm Press the ESC (Escape) button 3s on the front panel display to silence the alarm. Check the alarm condition and perform the applicable action to resolve the condition. If the alarm status changes or press the ESC button 3s on the front panel display, the alarm beeps again, overriding the previous alarm silencing.
  • Page 50: Specifications

    9. Specifications 9.1 UPS Block Diagram 9.2 UPS Specification Models 10KS 10K 3-1 10KS 3-1 6KVA/ 6KVA/ 10KVA/ 10KVA/ 10KVA/ 10KVA/ Rated power 10KW 10KW 10KW 10KW Rated frequency 50/60Hz Voltage range (Phase voltage) 110Vac-276Vac Input Rated voltage 220/230/240VAC (Phase voltage) Rated current (1phase) with 16pcs battery...
  • Page 51 Models 10KS 10K 3-1 10KS 3-1 Rated current (3phase) with 20pcs battery Input ≤60% rated load: 40-70Hz Frequency >60% rated load: 45-55Hz (50Hz system)/54-66Hz (60Hz system) 1~4A 2~12A 1~4A 2~12A 1~4A 2~12A Range Charging current 1.4A Default Rated voltage 220/230/240VAC (Phase voltage) 105%-125% Load, 10 minutes transfer to Bypass;...

This manual is also suitable for:

Vfi 6000 icr iotVfi 10000 ictVfi 10000 icr iotVfi 6000 ict iotVfi 10000 ict iot

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