ANUAL NALYZER Content Content ........................ 2 Preface......................... 5 Intended Use ....................... 6 Safety Instructions ..................... 7 Symbols for Danger, Warnings and Notes ................7 Personnel ........................... 7 Responsibilities and Guarantees ..................7 Technical Data ....................8 Measurement Categories ....................8 5.1.1 Analyzer Values ......................
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ANUAL NALYZER Operation ......................26 Switching the Device On and Off ..................26 The Start Screen ......................26 Adjusting the Contrast ...................... 26 Description of Operating Controls ..................27 Specifications for the Operating Controls ................27 Numerical Display ......................28 7.6.1 Specification for the Numerical Display ................
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ANUAL NALYZER MultiGasAnalyzer MGA-3050 ............... 60 Description ........................60 Intended use ........................60 Warnings .......................... 60 Design and theory ......................61 How to connect ........................ 62 LED Signal ........................63 Calibration of Sensor head ....................63 Preventive maintenance ....................64 Specifications MultiGasAnalyzer MGA-3050 ..............
ANUAL NALYZER Preface Application This documentation applies to the products described as: FlowAnalyzer PFC-3000A, FlowAnalyzer PFC-3000V, FlowAnalyzer PFC-3000L MultiGasAnalyzer MGA-3050 FlowLab You will find the designation FlowAnalyzer on the nameplate on the back of the device. In this user manual, the designation FlowAnalyzer includes the FlowAnalyzer PFC-3000A, FlowAnalyzer...
ANUAL NALYZER Intended Use The FlowAnalyzer is a compact, mobile and easy-to-use measuring device. The FlowAnalyzer carries out all the following measurements: Low flow (-20...20 l/min) High flow (-300…300 l/min) Volume Differential pressure High pressure Atmospheric pressure Oxygen Temperature Humidity Dew point It can also measure a variety of respiratory parameters: Inspiration volume, expiration volume...
ANUAL NALYZER Safety Instructions This User Manual uses the symbols below to draw your specific Symbols for attention to the remaining dangers associated with proper use, and Danger, Warnings to emphasize important technical requirements. and Notes Information or directions / warnings to prevent any sort of damage / risk.
ANUAL NALYZER Technical Data Measurement Categories 5.1.1 Analyzer Values Low flow Range ± 20 sl/min Accuracy ± 1.75% of reading or ± 0.04 sl/min High flow Range ± 300 sl/min Accuracy ± 1.75% of reading or ± 0.1 sl/min Volume Range ±...
ANUAL NALYZER 5.1.3 Principle of Operation for The Flow is measured over a differential pressure Flow Measurement measurement in the flow channel. A screen is used as the restrictor. : dynamic viscosity of gas [Pa s] : density of gas [kg / m3] c1, c2: device specific constants (channel geometry) •...
ANUAL NALYZER 5.1.4 Special Functions Automatic battery operation in event of power failure. 5.1.5 Communication Interfaces RS-232 port for FW download, remote control and connection of optional MultiGasAnalyzer MGA-3050 Trigger input (digital) for external trigger 5.1.6 Physical Data Weight: < 8.5 Lbs (3.8 kg) Dimensions (L x W x H): 8.67 x 9.84 x 4.72 Inches (220 x 250 x 120 mm) Gas types:...
ANUAL NALYZER Standard Conditions for The FlowAnalyzer calculates the internal flow and volume Flow Measurement measurements with the terms of the selected gas standard. The FlowAnalyzer supports the following gas standards: Temperature Pressure Relative Gas Standard Humidity Ambient Temperature Current gas Current ambient Current gas and Pressure...
ANUAL NALYZER Power Supply Input voltage of power pack 100-240 VAC, 50-60 Hz Supply voltage 15 V DC Power consumption 25 VA (W) Battery Mode Running time in battery mode Running time in battery mode with the MultiGasAnalyzer Charging the battery A complete charge takes 8 h.
ANUAL NALYZER The following labels and symbols can be found on the Device Labels and FlowAnalyzer Symbols RS232 RS232 interface (for servicing) USB interface (for PC communication) SN: xxxx Serial number Warning: observe accompanying documents. Date of production Month - Year Ground ®...
ANUAL NALYZER Preparing for Use Individual Supplied Parts Basic unit: FlowAnalyzer Power pack USB cable User manual and calibration certificate FlowLab PC software Filter FlowAnalyzer Adapter Set Page 15 / 84...
ANUAL NALYZER Power Supply Power is connected to the back of the FlowAnalyzer The main power switch is used to switch the instrument on and off. A LED marked with Charging lights up when the battery is being charged. This also works when the device is off. 6.2.1 Supply Voltage The mains voltage for the power pack supplied is 100...240 V AC at 50...60 Hz.
ANUAL NALYZER Mechanical Connections 6.3.1 Protection Filter In order to protect the instrument from contaminations with particles of the air it is important to use the filter, which is delivered with each instrument. The filter has to be used on the High flow as well as on the Low flow channel.
ANUAL NALYZER 6.3.3 Low Flow The Low flow connection is used to measure small flow rates. In order to calculate respiratory parameters using this measurement channel, the trigger must be set to “infant”. Thereby, the positive interface from the differential pressure sensor will automatically be used as the pressure sensor.
ANUAL NALYZER 6.3.4 High Flow The High flow connection can be used for the following bi- directional measurements: High flow rates (± 300 sl/min) Volume Temperature Humidity Oxygen Pressure in the channel High flow High flow: Range: ± 300 sl/min Accuracy: ±...
ANUAL NALYZER 6.3.5 Differential Pressure The Differential pressure connections can be used to measure differential pressure. Differential pressure Range: ± 150 mbar Accuracy: ± 0.75% of reading or ± 0.1 mbar 6.3.6 Low pressure (PFC- There is an additional low pressure sensor for the PFC-3000L. 3000L) The sensor is connected to the specified connector and is marked with a blue ring.
ANUAL NALYZER 6.3.7 Pressure sensor ± 1 There is an additional pressure sensor ± 1 bar for the PFC- bar (PFC-3000V) 3000V. The sensor is connected to the specified connector and is marked with a red ring. Pressure sensor ±1 bar Range: ±...
ANUAL NALYZER 6.3.8 High Pressure The High pressure connection can be used to measure pressures greater than 150 mbar. If you prefer for this connection a DISS O Connection, there is an appropriate adapter available. High pressure Range: 0...10 bar ±...
ANUAL NALYZER Electrical Interfaces 6.4.1 USB The USB interface is used to connect the FlowAnalyzer to the PC. The connection is located on the back of the device. If FlowLab software was supplied with the device, the recorded values can be graphically displayed on the computer. If your device does not have this software, the USB connection will be blocked.
ANUAL NALYZER Pin 1 +5 V Pin 4,5 Pin 7 Pin 8 Pin 2,3,6 No connection 6.4.3 External Trigger The external trigger interface is used to trigger measurement of volume. The input is decoupled. Please use a 4 pole FCC plug of the type RJ-10 to connect. Ext.
ANUAL NALYZER 6.4.4 Grounding To protect the device from interference by electromagnetic fields, as well as prevent internal static electricity build-up, it must be grounded using this connection. Grounding pin Page 25 / 84...
ANUAL NALYZER Operation Switching the Device On and Check that all cables and hoses are connected correctly, and check compliance with technical data (>6 Preparing for Use). The device can be switched on and off with the on/off switch on the back.
ANUAL NALYZER Description of Operating Controls Keys Power Direct Access Control Keys: The keys do not have specific functions. Specifications for The different functions assigned to them can the Operating be seen in the display. Controls Direct Access A Direct Access Control Knob (DAC) can be Control (DAC): found next to each mechanical connection.
ANUAL NALYZER Numerical Display When you switch on the device Numerical 1 appears on the display. Four measured values can be displayed on the display at the same time. In the title bar you can see the current settings for the gas type, standard, battery status, mains mode and USB connection.
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ANUAL NALYZER Power supply. This symbol appears when the device is connected to the power supply. The analyzer can also be operated with the built-in battery. A battery symbol appears to indicate battery operation and loading status of battery: Battery full Battery empty –...
ANUAL NALYZER Configuration The numerical displays can be configured in the four configuration Display displays. Here you can change the variables and corresponding units of measurement for all four numerical displays. Number of configuration display. You can switch 7.7.1 Specification for the Configuration Display between four different configuration displays.
ANUAL NALYZER Statistics Display The four statistics displays show the current readings, minimum, maximum and mean values for the measured variables. The variables in the statistics display correspond with the variables in the numerical display. 7.8.1 Specification of the Number of the statistics display. You can switch Statistics Display between four different statistics displays.
ANUAL NALYZER Menu Display The following parameters can be viewed and changed in the menu display: Calibrations Gas type and standard Trigger Language HW Activation System information 7.9.1 Specification of the Calibrations. The oxygen sensor as well as all pressure Menu Display and flow sensors and the MultiGasAnalyzer MGA-...
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ANUAL NALYZER Factory Default button gives you the option or resetting your FlowAnalyzer to the original delivery settings. Back always brings you one level back. In this screen it will bring you to the numerical values. (10) Zero! Starts an offset calibration for the pressure and flow sensors.
ANUAL NALYZER 7.10 Data Storage Capabilities 10 records each containing up to 16 measurement values can be 7.10.1 Storing Data stored directly on the FlowAnalyzer. The selected gas standard and gas type are automatically stored in the data record. Step 1 1.
ANUAL NALYZER 7.10.2 Retrieving Data Step 1 1. Enter the Menu display and select Data Storage (>7.9 Menu Display) Step 2 1. Select the Data No. you would like to view 2. Press View Step 3 1. Scroll through the four pages of your selected data number by pressing Previous and Next.
ANUAL NALYZER 7.10.3 Erasing Data Step 1 1. Enter the Menu display and select Data Storage (>7.9 Menu Display) Step 2 1. Under Action select Erase All Warning: If Erase All is selected all stored data will be automatically erased. Page 36 / 84...
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ANUAL NALYZER The RT-200 emulation mode simulates RT-200-style commands 7.11 RT-200 Emulation over the RS-232 interface (6.4.2 RS 232). Mode Step 1 1. Go to Menu 2. Select Emulations Step 2 1. Select RT-200 Emulation 2. Press Functions to change the functions Step 3 1.
ANUAL NALYZER Continuous Measuring Mode This mode allows you to view measurements real-time. To switch to peak measuring mode, select Peak. Peak Measuring Mode This mode allows you to instantly see and evaluate peak measurements. To switch to continuous measuring mode, select Cont. 7.12 Calibrations All the pressure and flow sensors, the oxygen sensor and the MultiGasAnalyzer...
ANUAL NALYZER For a short time after turning on the instrument some displays may vary slightly from Zero until the optimal operating temperature is reached (10 to 15 Min). Therefore zero calibrations must not be performed, as long the instrument is cold. During a zero calibration it is important that no pressure or flow is applied to any connector! Attention: When performing the offset calibration using Zero!
ANUAL NALYZER 7.13 Gas Type and Depending on the gas to be measured, you will first have to set Standard the appropriate gas type on the FlowAnalyzer Select from the following gas types: Air (100%) -Man. (Air – O Air/O Mixture according to manual input.
ANUAL NALYZER 7.14 Setting the Trigger The beginning and end of volume calculations and respiratory parameters are determined by means of a trigger. The trigger can be set to start and stop according to flow or pressure in the high flow channel (>...
ANUAL NALYZER 7.14.2 Standard Trigger Each Ventilation Mode is related to a set of standard triggers. By pressing Reset you can always come back to these standards. Standard Trigger for Pediatric Ventilation: Attention: The measurements in the pediatric mode are taken in the Low Flow Channel. The appropriate pressure values have to be measured on the Pdiff connector.
ANUAL NALYZER 7.14.3 Detailed Trigger Settings Flow channel. Here you can change the measuring channel (HF = High Flow; LF = Low Flow). Further on you can decide whether the internal values (Flow or Pressure) are used to detect a trigger or whether an external trigger shall be used (>...
ANUAL NALYZER 7.14.4 Usage of an External Trigger External. An external trigger signal is used to calculate the volume (> 6.4.3 External Trigger). Start. Specify whether volume measurement should take place upon a rising or falling edge in the signal. Reset.
ANUAL NALYZER 7.15 Filter The display of the FlowAnalyzer is updated every 500ms or in other words twice a second. The acquisition of new measuring values takes place every 5ms. Without using a filter the latest measured value will be displayed when updating the screen. Since each measurement is showing some noise it makes sense to average the values over a certain period of time.
ANUAL NALYZER To enter the code press Release. Various numbers then appear, which can be selected with the arrow keys. Using Change you can set each individual number to the correct value, and then save it with Save. Once all digits have been adjusted press Set PW to save the code.
ANUAL NALYZER 7.20 Factory Defaults The Factory Defaults setting allows you to re-set your FlowAnalyzer settings to the delivered, neutral settings. Please note: the new settings can only be activated by turning off and re-starting your FlowAnalyzer equipment. Page 47 / 84...
ANUAL NALYZER FlowLab Software Installation Check that your computer meets all minimum requirements before installation (> 5.7 Minimum PC Requirements). Please observe the software instructions during the installation process. USB Communication If your device was not configured to use FlowLab software in the factory, you will need to do this afterwards by entering a clearance code for the USB interface.
ANUAL NALYZER Panels A maximum of 6 readings can be graphically displayed here. All related settings can be made in the Configuration menu. 8.5.1 Configuration Whenever you select a variable the corresponding mechanical connection is highlighted in the box on the right-hand side, and the range is shown below.
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ANUAL NALYZER Value. Measured variable and its unit of measurement. Grid. A grid can be displayed. Line color and it's type can be chosen. Curve type. The curve can be chosen in function of the time or as loop. For the display of a loop two values have to be selected, one for the x-axis and one for the y-axis.
ANUAL NALYZER 8.5.2 Curve Trigger The menu curve trigger is relates to the graphical display of the curves. If the curve shall be displayed as Norm- or Single Shot Curve, curve triggers are needed to start the display. Do not confuse this trigger with the volume trigger, which calculates volumes and respiratory coefficients (>...
ANUAL NALYZER Trigger source. Here you can choose the curve which shall be adjusted below. Trigger type. Here you can choose the type of the trigger. This setting stays the same for all curves. There are three different types: Auto: This always displays the updated curve. No curve triggers are needed! Norm: This displays a static curve, which is updated with each new trigger.
ANUAL NALYZER Global Cursor. By choosing one of the 4 corresponding icons you can select a cursor to apply to all displayed curves in the corresponding style. Individual Curser. It is also possible to apply a cursor only for one curve. If you right-click the cursor, a menu pops up where you can change the style of the cursor.
ANUAL NALYZER Trending In this area measurements can be recorded within a specific time range. Select the Configuration menu to start a specific trending recording. 8.7.1 Configuration In the field Measured Variables you can define the variables and units of measurement to be recorded. You can also select the color of the graphical display.
ANUAL NALYZER Depending on the recording time and interval very large files can be produced which can cause problems with the computer. Under normal circumstances we recommend a maximum file size of 1 MB. The section File enables you can to enter a title, which will be displayed above the trending curves.
ANUAL NALYZER Reporting The reporting function is to print out your measurements in a sheet which includes the measured numerical data, the curves, the company’s data and descriptions. 8.8.1 Configuration In the Configuration menu you can configure all heather information of the reports as well as what shall be printed on the report.
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ANUAL NALYZER On the preview screen you have access to the printing options as well as to page layout and save settings options. Page 57 / 84...
ANUAL NALYZER The gas calculator enables users to configure a mixture of Gas Calculator varying gas fractions for flow and volume measurements. Users can select the ratio of standard gases as well as the ratio and physical characteristics of customized gases. Customized gases (user-defined) Ratio of the total gas volume Physical characteristics (entered by the user)
ANUAL NALYZER In the header toolbar menu listing under File the Load 8.10 FlowLab Settings FlowLab Settings… and Save FlowLab Settings options allows users to save and load user-defined settings. The following settings can be saved using this important menu function: - Panels - Numerics...
ANUAL NALYZER MultiGasAnalyzer MGA-3050 The MultiGasAnalyzer MGA-3050 head comprises a Description state-of-the-art ten-channel non-dispersive infrared (NDIR) gas bench, a barometric pressure sensor, a power regulator, a CPU and an RS-232 digital interface. The sensor measures concentrations of Carbon dioxide Dioxide (CO Nitrous oxide Oxide (N Halothane (HAL), Enflurane (ENF),...
ANUAL NALYZER Design and theory The MultiGasAnalyzer MGA-3050 consists of an OR- sensor head (1), an oxygen sensor cell (optional) (2) an airway adapter (3) and an adapting cable (4). The OR sensor head snaps in place on the top of the airway adapter that includes the optical components for measuring all gases.
ANUAL NALYZER Plug the OR sensor via adapter cable into the RS-232 input How to connect of the FlowAnalyzer and switch the power on. Only use the adapter cable provided by BC Group International, Inc.. Snap the OR sensor head on top of the OR airway adapter.
ANUAL NALYZER Always position the OR-sensor with the LED pointing upwards. Place the MultiGasAnalyzer between gas source and FlowAnalyzer According to flow direction through FlowAnalyzer MultiGasAnalyzer can be connected on front or back airway connector of FlowAnalyzer The LED situated on the MultiGasAnalyzer MGA-3050 LED Signal sensor head is used to signal the following conditions:...
ANUAL NALYZER When replacing the airway adapter, a zero calibration must be performed. Special care should be taken to avoid breathing into the adapter during the calibration procedure. The presence of ambient air (21% O and 0% CO ) in the OR airway adapter is of crucial importance for a successful room air calibration.
ANUAL NALYZER Specifications MultiGasAnalyzer MGA-3050 Physical Data Dimensions (W x D x H) 1.49 x 1.14 x 1.22 inches (38 x 29 x 31 mm) Weight < 25 g (cable excluded) Cable length 8.2 feet ± 1 inch (2.50 m ±0.02) Environmental Data Operating temperature 10...40 °C (50...104 °F)
ANUAL NALYZER Measuring Respiratory Coefficients 10.1 General To be able to measure respiratory coefficients the FlowAnalyzer has to be able to pick out a respiratory cycle from the pressure and/or flow curves. The triggers are controlling this. Breath Cycle V Inspiration Expiration Start Trigger...
ANUAL NALYZER 10.2 Connection to the There are three different ways to connect the FlowAnalyzer Ventilator to the ventilator: After the Y-piece PFC-3000X Test lung Ventilator In the inspiration channel before the Y-piece PFC-3000X Test lung Ventilator In the expiration channel before the Y-piece PFC-3000X Test lung Ventilator...
ANUAL NALYZER 10.4 Baseflow Baseflow refers to a constant base flow that is not included in the volume calculation. For example, if there is a definite leak in the system, which constantly loses 3 l/min air, these 3 l/min are not part of the inspiration volume.
ANUAL NALYZER 10.5.2 Flow curve before Y- Piece False Trigger! This curve shows the flow curve in the inspiration channel before the Y-piece. The first two circles mark the triggers that should be used here. The figure above shows another little false signal at this measuring point after inspiration.
ANUAL NALYZER 10.5.3 Pressure curve before Y-Piece The standard triggers can again be used for the pressure curve: (> 1 mbar / < 1 mbar). However, please ensure here as well that the trigger is set well above the noise of the base line. If not the value must be raised.
ANUAL NALYZER 10.6.1 Inspiration Volume When the ventilation cycle reaches a plateau or a pause, the inspiration flow is technically zero, however, a very small flow could remain and be measured and integrated. Most current ventilators do not count this flow into the volume calculation. By adapting the trigger settings as described below, one can set the FlowAnalyzer to disregard these measurements:...
ANUAL NALYZER Care and Maintenance 11.1 Guidelines for Care Maintenance work must be carried out with care and according and Maintenance to regulations to ensure that the FlowAnalyzer functions safely and effectively. Only use manufacturer's recommended parts (>Error! Reference source not found. Error! Reference source not found.).
ANUAL NALYZER 11.3.1 Replacing the When the measuring screens are replaced flow measurement Measuring Screen will require subsequent recalibration. This can only be carried out by the manufacturer or authorized metrology laboratories. 11.3.2 Replacing the Oxygen To replace the oxygen sensor the lid must be removed: Sensor Using an appropriate tool release screws 1 and 2 which hold the lid on.
ANUAL NALYZER Replace the lid. Calibrate O Sensor (> 7.12.2 Calibrating the Oxygen Sensor) 11.3.3 Replacing the Fuses To replace the fuses you need to remove the back plate: Using an appropriate tool release screws 1 - 6 which hold the back plate on. Pull the back plate off.
ANUAL NALYZER (F1) 1.25 A F (external feed 18V) (F2) 1.25 A F (internal feed 12V) Only use manufacturer's recommended parts (>12 Accessories and Spare Parts). Replace the back plate. 11.4 Contacts Please direct any queries or problems to one of the addresses below.
ANUAL NALYZER Accessories and Spare Parts 12.1 Ordering Address BC Group International, Inc. 3081 Elm Point Industrial Dr. St. Charles, MO 63301 Tel: 1-314-638-3800 1-800-242-8428 (toll-free) Fax: 1-314-638-3200 E-Mail: sales@bcgroupintl.com 12.2 Available Models Item Order number FlowAnalyzer PFC-3000A PFC-3000A FlowAnalyzer PFC-3000V PFC-3000V Extra Vacuum Sensor...
ANUAL NALYZER Disposal The operator is responsible for the disposal of the device. The operator must either Deliver the device, free of charge and duty paid, to the manufacturer for disposal or Surrender the device to a licensed private or public collection company or Professionally dismantle the component parts and recycle them/dispose of them properly.
ANUAL NALYZER Appendix A: Abbreviations and Glossary Ampere Alternating current Ampere slow blow 1 bar = 14.50 psi Baseflow The baseflow is a constant flow which should not be included in the volume calculation. °C Degrees Celsius Conversion to Celsius (C) from Fahrenheit (F): F = 9*C/5 + 32 Cstat Statistical compliance...
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ANUAL NALYZER Max, max Maximum –3 mbar Millibar (1 mbar = 10 bar) Minute Min, min Minimum –3 Millimeter (1 mm = 10 –3 Milliliter (1 ml = 10 –6 Parts per million (1*10 prox. Proximal Pounds per square inch (1 bar = 14.50 psi) Ppeak Peak pressure Pmean...
ANUAL NALYZER Appendix B: Values and Units 15.1 Pressure Value Description Units Atmospheric pressure P Atmo. mbar, bar, inH O, cmH Pressure high P High psi, Torr, inHg, mmHg, hPa, Pressure in High Flow P (HF) Differential pressure P Diff. 15.2 Flow Value Description...
ANUAL NALYZER MANUAL REVISIONS Revision # Revisions Made Rev 01 Origination Rev 02 Misc. Edits Rev 03 Format Updated Rev 04 Specifications Updated, Misc. Updates LIMITED WARRANTY WARRANTY : BC GROUP INTERNATIONAL, INC. WARRANTS ITS NEW PRODUCTS TO BE FREE FROM DEFECTS IN MATERIALS AND WORKMANSHIP UNDER THE SERVICE FOR WHICH THEY ARE INTENDED.