Taski ProCarpet 30 User's & Technical Manual

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Page 1 Technical Manual Edition: V1.00/2014...
Page 2: Table Of Contents
Technical Manual Index Forward Target Technical Training Technical Manual Summary Elementary Health & Safety General General information 3.1.1 Part reference 3.1.2 Consumable supplies 3.1.3 Direction description 3.1.4 Power source Required material 3.2.1 Tools 3.2.2 Material Technical data Machine range Technical information 4.2.1 Machine profile 4.2.2...
Page 3 Technical Manual 5.3.6 Mounting of brush pulley 5.3.7 Adjusting of brush height Vacuum unit & squeegee 5.4.1 Removing of vacuum motor 5.4.2 Mounting of vacuum motor 5.4.3 Removing of shackle 5.4.4 Mounting of shackle 5.4.5 Removing of squeegee 5.4.6 Mounting of squeegee 5.4.7 Removing of brush level adjustment 5.4.8...
Page 5: Target
Technical Manual Foreword Target To serve our customers faster and more efficient it is important to achieve a general standard of technical know how with our partners in the market. Therefore we developed a Technical Training concept which is based on e-spares. The concept consists of a Technical Manual and a Technical Training.
Page 6: Summary
Technical Manual essential for the daily business. The Technical Manual can be downloaded from e- spares/documents. Summary We are convinced that the Technical Manual concept together with the Technical Training are powerful tools, which will help our service organisations to achieve a higher level of quality in repairs and customer satisfaction.
Page 8: Health & Safety
Technical Manual Elementary Health & Safety Scrubber dryers may be powered by mains electricity or batteries. There are risks asso- ciated with both, which call for proper precautions, such as the provision of good venti- lation and the elimination of risk of ignition. All work, carried out on such machines, should only be performed by trained personnel in accordance with local regulations.
Page 9 Technical Manual grees, that can be most damaging to electronical devices. Static electricity, is a natural phenomenon and consequently electrostatic discharge is the primary cause of countless problems affecting industry, business and personal life. These problems can be as simple as the shock resulting from walking across a carpet; as costly as the destruction of sensitive electronic components.
Page 11: General Information
Technical Manual General General information 3.1.1 Part reference Explicitly mentioned parts are defined by references corresponding to the e-spares spare parts list. E.g. Tank axle (02/118) corresponds to the parts list on e-spares, sub assembly 2, position 118. 3.1.2 Consumable supplies If you have to remove cable ties then position the new ones at the original place.
Page 12: Required Material
Technical Manual Required material 3.2.1 Tools • A standard range of tools is required e.g. • Fork spanners. • Allen keys. • Torx keys. 3.2.2 Material • No special tools are required. The above listings are only a recommendation for the technical training.
Page 14: Technical Data
30 7522377 procarpet 30 7522312 procarpet 30 Table 1: Machine range Remarks SKU‘s for all TASKI porcarpet types are the „naked machine“. Tools and accessories have to be ordered separately. 14. March 2014 Edition: V1.00/2014 Copyright © 2014, Diversey Care...
Page 15: Technical Information
Technical Manual Technical information 4.2.1 Machine profile Pos. Unit Value Theoretical performance (Extraction/Encapsulation) (m²/h) 200/405 Working width (mm) Solution tank Recovery tank Table 2: Machine profile 4.2.2 Technical data Pos. Unit Value Noise level (dB(A)) <70 Vibration (m/s2) <0.5 Approvals Nominal consumption 2000 Power suction motor...
Page 16: Dimensions And Weights
Technical Manual 4.2.3 Dimensions and weights Pos. Unit Value Dimensions L/W/H (mm) 1100/470/940 Door pass through width (mm) Net weight (empty tank) (kg) Weight, ready to use (kg) Weight, ready for shipping (kg) Max. floor pressure wheels (N/mm2) 0.13 Wheel diameter rear (mm) Cable length Table 4: Dimensions and weights...
Page 17: Brush System
Technical Manual 4.2.4 Brush system Pos. Unit Value Brush diameter (mm) Brush motor Brush speed (rpm) 1000 Brush pressure (kg) 10-17 Table 5: Brush system 4.2.5 Suction power Pos. Value Vacuum motor 1266 Max. air flow (l/s) Max. vacuum (mbar) Max.
Page 18 Technical Manual Article 8502830 Filling hose with universal water coupling 7522783 TASKI Nano Trolley Table 7: Accessories 14. March 2014 Edition: V1.00/2014 Copyright © 2014, Diversey Care...
Page 20: Handle
Technical Manual Handle 5.1.1 Removing of housing Picture 1: Housing • Remove the 4 screws (01/105) from the housing (01/104). • Remove the housing from the handle of the fresh water tank (02/ 119). Picture 2: Remove housing 14. March 2014 Edition: V1.00/2014 Copyright ©...
Page 21: Mounting Of Housing
Technical Manual Handle 5.1.2 Mounting of housing Picture 3: Remove housing • Mount the housing onto the handle of the fresh water tank. Make sure that the cables are not squeezed in between the handle and housing. • Mount the 4 screws into the housing. 14.
Page 22: Removing Of Microswitch
Technical Manual Handle 5.1.3 Removing of microswitch Picture 5: Microswitch • Remove housing according to chapter REMOVING OF HOUSING. • Remove the two screws (01/111) from the angle bracket (01/ 118). • Remove the angle bracket from the housing (01/104). •...
Page 23 Technical Manual Picture 7: Microswitch details • Remove the two fixation screws (01/116), washers (01/117) and nuts (01/119). • Remove the microswitch from the switch insulation (01/121). 14. March 2014 Edition: V1.00/2014 Copyright © 2014, Diversey Care...
Page 24: Mounting Of Microswitch
Technical Manual Handle 5.1.4 Mounting of microswitch Picture 8: Mount microswitch • Position the microswitch into the switch insulation and angle bracket. • Mount and tighten the two fixation screws, washers and nuts slightly. • Connect the wires to the new microswitch. •...
Page 25: Removing Of Switching Bow
Technical Manual Handle 5.1.5 Removing of switching bow Picture 9: Switching bow • Remove housing according to chapter REMOVING OF HOUSING. • Remove microswitch according to chapter REMOVING OF MIRCOSWITCH. • Loosen the 4 screws (01/111) from the two clamps (01/110) and the flat spring (01/109).
Page 26: Mounting Of Switching Bow
Technical Manual Handle 5.1.6 Mounting of switching bow Picture 11: Mount switching bow • Mount the two splash guards onto the switching bow. • Position the switching bow. • Mount the two covers onto the housing. • Mount the two clamps and flat spring for the switching bow and tighten the 4 screws.
Page 27: Tank Cover And Tank
Technical Manual Tank cover and tank 5.2.1 Removing of fresh water tank assembly Picture 13: Fresh water tank assembly Ensure that no water is in the fresh water system before you remove the fresh water tank. • Disconnect the two flexible hoses (02/124,125) from the tank cover (02/101).
Page 28 Technical Manual Open the fresh water tank slowly and disconnect the angle nipple (06/ 107) from the filter (06/102). • Remove the hose clamp (06/126) from the fresh water hose (06/ 115). • Remove the fresh water hose from the angle nipple of the fresh water tank.
Page 29: Mounting Of Fresh Water Tank Assembly
Technical Manual Tank cover and tank 5.2.2 Mounting of fresh water tank assembly Picture 16: Fresh water tank assembly • Mount the necessary parts onto the new fresh water tank. • Position fresh water tank on the chassis. • Mount the two screws from the two tank bolts. •...
Page 30 Technical Manual • Close the fresh water tank. • Mount the screws from the fresh water tank on the LH and RH side. • Mount the recovery tank. • Mount the tank cover. • Connect the two flexible hoses onto the tank cover. Ensure that the fresh water tank fits nicely onto the chassis.
Page 31: Brush & Motor
Technical Manual Brush & Motor 5.3.1 Removing of brush motor belt Picture 17: Brush motor belt • Open fresh water tank according to chapter REMOVING OF FRESH WATER TANK ASSEMBLY. • Remove the screw (30:04/101, 45:05/101) and the two screws (30:04/103, 45:05/103) of the brush cover (30:04/102, 45:05/ 102).
Page 32: Mounting Of Brush Motor Belt
Technical Manual Brush & Motor 5.3.2 Mounting of brush motor belt Picture 19: Mount brush motor belt • Mount the brush motor belt. • Turn the holder with a screw driver to tension the belt. • Tighten the fixation and the center nut of the belt holder. Picture 20: Tension belt •...
Page 33: Removing Of Brush Motor
Technical Manual Brush & Motor 5.3.3 Removing of brush motor Picture 21: Brush motor • Open fresh water tank according to chapter REMOVING OF FRESH WATER TANK ASSEMBLY. • Remove brush motor belt according to chapter REMOVING OF BRUSH MOTOR BELT. •...
Page 34: Mounting Of Brush Motor
Technical Manual Brush & Motor 5.3.4 Mounting of brush motor Picture 23: Mount brush motor • Mount the brush motor. • Mount the brush motor fixation screws. Remarks Make sure that the key (30:04/104, 45:05/104) of the motor is correctly positioned, as it has to fit into the axle. Ensure that the motor cover (30:04/118, 45:05/118) is correctly mounted onto the brush motor.
Page 35: Removing Of Brush Pulley
Technical Manual Brush & Motor 5.3.5 Removing of brush pulley Picture 25: Brush pulley • Open fresh water tank according to chapter REMOVING OF FRESH WATER TANK ASSEMBLY. • Remove brush motor belt according to chapter REMOVING OF BRUSH MOTOR BELT. •...
Page 36: Mounting Of Brush Pulley
Technical Manual Brush & Motor 5.3.6 Mounting of brush pulley Picture 27: Brush pulley • Position the brush pulley assembly. • Mount the 3 self locking nuts with a 10mm fork spanner/socket. Picture 28: Mount brush pulley • Complete assembling according to chapter MOUNTING OF BRUSH MOTOR BELT.
Page 37: Adjusting Of Brush Height
Technical Manual Brush & Motor 5.3.7 Adjusting of brush height Picture 29: Adjusting brush height • Loosen handle (30:04/122, 45:05/122) for brush holder (30:04/ 133, 45:05/133). • Remove brush holder. • Remove the brush take up from the brush holder with a 8mm fork spanner/socket.
Page 38: Vacuum Unit & Squeegee
Technical Manual Vacuum unit & squeegee 5.4.1 Removing of vacuum motor Picture 30: Vacuum motor • Open fresh water tank according to chapter REMOVING OF FRESH WATER TANK ASSEMBLY. • Lift the vacuum motor (30:05/104, 45:06/104) with all the seals and absorber out of the chassis (30:03/105, 45:04/105).
Page 39: Mounting Of Vacuum Motor
Technical Manual Vacuum unit & squeegee 5.4.2 Mounting of vacuum motor • Position seals, noise absorbers and covers correctly. Remarks The sequence of the seals, noise absorbers and covers is described in the spare parts list. Picture 31: Vacuum motor details •...
Page 40: Removing Of Shackle
Technical Manual Vacuum unit & squeegee 5.4.3 Removing of shackle Picture 32: Shackle • Open fresh water tank according to chapter REMOVING OF FRESH WATER TANK ASSEMBLY. • Remove brush cover according to chapter REMOVING OF BRUSH MOTOR BELT. Picture 33: Remove shackle •...
Page 41: Mounting Of Shackle
Technical Manual Vacuum unit & squeegee 5.4.4 Mounting of shackle • Position the squeegee body in front of the brush chassis. • Mount the 8 shackles. • Mount the 4 screws onto the shackles. Remarks All the shackles are the same spare part. Picture 34: Shackle details •...
Page 42: Removing Of Squeegee
Technical Manual Vacuum unit & squeegee 5.4.5 Removing of squeegee Picture 35: Nozzle • Open fresh water tank according to chapter REMOVING OF FRESH WATER TANK ASSEMBLY. • Remove brush cover according to chapter REMOVING OF BRUSH MOTOR BELT. • Remove squeegee body according to chapter REMOVING OF SHACKLE.
Page 43: Mounting Of Squeegee
Technical Manual Vacuum unit & squeegee 5.4.6 Mounting of squeegee • Mount the necessary parts onto the new suction unit. • Position the suction hose and mount the 6 screws. • Mount squeegee body according to chapter MOUNTING OF SHACKLE. •...
Page 44: Removing Of Brush Level Adjustment
Technical Manual Vacuum unit & squeegee 5.4.7 Removing of brush level adjustment Picture 38: Brush adjustment • Open fresh water tank according to chapter REMOVING OF FRESH WATER TANK ASSEMBLY. • Remove brush cover according to chapter REMOVING OF BRUSH MOTOR BELT.
Page 45 Technical Manual Picture 39: Brush adjustment details Remarks If necessary replace the star knob (30:05/121, 45:06/121) by pulling it off from the axle (30:05/117, 45:06/117). The star knob needs to be pressed onto the axle. 14. March 2014 Edition: V1.00/2014 5-26 Copyright ©...
Page 46: Mounting Of Brush Level Adjustment
Technical Manual Vacuum unit & squeegee 5.4.8 Mounting of brush level adjustment • Mount the axle together with the star knob onto the squeegee body. • Mount the label and the disc. • Mount the retaining ring. • Mount the adjustment plate onto the axle. •...
Page 47: Magnetic Valve & Water Outlet
Technical Manual Magnetic valve & water outlet 5.5.1 Removing of pump Picture 41: Pump • Open fresh water tank according to chapter REMOVING OF FRESH WATER TANK ASSEMBLY. Ensure that no water is in the fresh water system before you disconnect the hoses.
Page 48: Mounting Of Pump
Technical Manual Magnetic valve & water outlet 5.5.2 Mounting of pump Picture 43: Pump • Mount the two hoses onto the fast connectors of the pump. • Connect the cables of the pump. • Position the pump onto the chassis. •...
Page 49: Removing Of Fresh Water Filter
Technical Manual Magnetic valve & water outlet 5.5.3 Removing of fresh water filter Picture 44: Filter housing • Open fresh water tank according to chapter REMOVING OF FRESH WATER TANK ASSEMBLY. Ensure that no water is in the fresh water system before you disconnect the hoses.
Page 50: Mounting Of Fresh Water Filter
Technical Manual Magnetic valve & water outlet 5.5.4 Mounting of fresh water filter Picture 45: Filter housing • Place the filter into the machine. • Mount two new cable ties for the fixation of the filter. Remarks Cable tie 200 ordering number 4023260. •...
Page 51: Removing Of Bypass Valve
Technical Manual Magnetic valve & water outlet 5.5.5 Removing of bypass valve Picture 46: Bypass valve • Open fresh water tank according to chapter REMOVING OF FRESH WATER TANK ASSEMBLY. Ensure that no water is in the fresh water system before you disconnect the hoses.
Page 52: Mounting Of Bypass Valve
Technical Manual Magnetic valve & water outlet 5.5.6 Mounting of bypass valve Picture 47: Bypass valve • Mount the cable from the magnetic valve. • Mount the two hose onto the fast connectors of the bypass valve. • Place the bypass valve into the chassis. •...
Page 53: Removing Of Valve Unit
Technical Manual Magnetic valve & water outlet 5.5.7 Removing of valve unit Picture 48: Valve unit • Remove the two nozzles (30:06/105, 45:07/105) and (30:06/ 106, 45:07/106) from the valve unit (30:06/103, 45:07/103). Remarks Use the additional tool (30:06/142, 45:07/142) to remove the two nozzles.
Page 54: Mounting Of Valve Unit
Technical Manual Magnetic valve & water outlet 5.5.8 Mounting of valve unit Picture 49: Valve unit details • Position the valve unit into the valve holders. • Mount the two hoses onto the fast connectors. • Connect the cables into the connection block. •...
Page 56: System Architecture
Remove the power supply/mains before you work on the machine. 6.1.1 Motor circuit • The motor that is used in electrical TASKI machines is a single phase AC-motor. • To generate a rotating magnetic field, that enables a rotation of the rotor, following conditions have to be given: •...
Page 57: Main Cord & Cable Inlet Inbox
Technical Manual Main cord & cable inlet inbox 6.2.1 Removing of rockingswitch Picture 2: Rockingswitch • Remove the housing according to chapter REMOVING OF HOUSING in the section mechanical. • Disconnect the electrical connections of the rockingswitch (01/ 101, 102). •...
Page 58: Mounting Of Rockingswitch
Technical Manual Main cord & cable inlet inbox 6.2.2 Mounting of rockingswitch Picture 3: Rockingswitch • Push the rockingswitch into the housing from the outer side. Remarks Make sure that the rockingswitch is correctly positioned and clicks into the housing. •...
Page 59: Rockingswitch Connections
Technical Manual Main cord & cable inlet inbox 6.2.3 Rockingswitch connections Picture 4: Dashboard connections 14. March 2014 Edition: V1.00/2014 Copyright © 2014, Diversey Care...
Page 60 06.14.40 dashboard - connections - 30_V1.00.fm Technical Manual Pos. Plug Description [plug] Description [pin] Main rockingswitch 1 (OUT) OUT main phase => Pump => Contactor K1 => Magnetic valve DS1/DS2/DS3 Main rockingswitch 2 (OUT) OUT main neutral => Vacuum motor rockingswitch, further to contactor K1...
Page 61: Contactor
Technical Manual Contactor 6.3.1 Removing of contactor Picture 5: Contactor • Open fresh water tank according to chapter REMOVING OF FRESH WATER TANK ASSEMBLY. Ensure that no water is in the fresh water system before you disconnect the hoses. • Disconnect the plugs from the contactor (30:03/104, 45:04/ 104) or (30:04/120, 45:05/120).
Page 62: Mounting Of Contactor
Technical Manual Contactor 6.3.2 Mounting of contactor Picture 6: Contactor • Position the contactor on the chassis. • Mount the two screws. • Connect the plugs onto the contactors. Connect the plugs according to the number coding. • Close fresh water tank according to chapter MOUNTING OF FRESH WATER TANK ASSEMBLY.
Page 64: Contactor Connections K1
06.16.22 contactor connections - 30_45_V1.00.fm Technical Manual 6.3.3.1 Contactor connections K1 Pos. Plug Description [plug] Description [pin] Contactor - Coil => Contactor - Coil (K2) => Main switch (HS) Contactor - Coil Dosing switch Contactor Vacuum motor Contactor => Main switch (HS) =>...
Page 65: Contactor Connections K2
06.16.22 contactor connections - 30_45_V1.00.fm Technical Manual 6.3.3.2 Contactor connections K2 Pos. Plug Description [plug] Description [pin] Contactor - Coil => Contactor - Coil (K1) => Main switch (HS) Contactor - Coil Dosing switch Contactor Brush motor Contactor => Main switch (HS) =>...
Page 66: Electrical Schematics
Technical Manual Electrical schematics 6.4.1 Electrical schematics Picture 8: Electrical schematics 14. March 2014 Edition: V1.00/2014 6-11 Copyright © 2014, Diversey Care...
Page 68: Available Gts Newsletter/Instructions
08.1 procarpet 30 - additional information_V1.00.fm Technical Manual Additional information Available GTS Newsletter/Instructions To find the up to date available GTS Newsletters and instructions refer to e-spares. Newsletter Date of issue Machine Subassembly Topic/Modification Serial number Table 1: Newsletters/Instructions 14. March 2014 Edition: V1.00/2014...
Page 70 09.1 procarpet 30 - revision_V1.00.fm Technical Manual Revision Date Chapter Content Description Revision Table 1: Revision 14. March 2014 Edition: V1.00/2014 Copyright © 2014, Diversey Care...
Page 72 Technical Manual Glossar Machine profile 4-2 Machine range 4-1 Accessories 4-4 Magnetic valve & water outlet 5-28, 5- Additional information 7-1 29, 5-30, 5-31, 5-32, 5-34, 5-35 Adjusting of brush height 5-18 Magnetic valve, electrical parts 5-33 Main cord & cable inlet inbox 6-2, 6-3, Brush &...

Taski ProCarpet 30 User's & Technical Manual

1 Forward

2 Elementary

3 General

4 Technical Data

5 Mechanical

6 Electrical

7 Additional Information

8 Revision

9 Appendix

10 Notes

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