Technical Manual Index Foreword Target Technical Training Technical Manual Conclusion Elementary Health & Safety General General information 3.1.1 Part reference 3.1.2 Consumable supplies 3.1.3 Direction description 3.1.4 Power source Required material 3.2.1 Tools 3.2.2 Material Technical data Machine range Technical Information 4.2.1 Machine profile 4.2.2...
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Technical Manual 5.1.10 Squeegee 5.1.11.1 Replacing of fixation spring 5.1.12.2 Replacing of front blade 5.1.13.3 Replacing of back blade 5.1.14 Lower part & tank 5.1.15.1 Replacing of tank 5.1.16.2 Replacing of castor wheel 5.1.17.3 Replacing of filter 24V 5.1.18.4 Replacing of pump 5.1.19 Drive, Wheel group 5.1.20.1...
Technical Manual Foreword Target To serve our customers faster and more efficient it is important to achieve a general standard of technical know how with our partners in the market. Therefore we developed a new Technical Training concept which is based on e-spares. The concept consists of a Technical Training and a Technical Manual.
Technical Manual essential for the daily business. The Technical Manual can be downloaded from e- spares/documents. Conclusion We are convinced that the new Technical Training concept together with the Technical Manual are powerful tools, which will help our service organisations to achieve a high- er level of quality in repairs and customer satisfaction.
Technical Manual Elementary Health & Safety Scrubber dryers may be powered by mains electricity or batteries. There are risks as- sociated with both, which call for proper precautions, such as the provision of good ventilation and the elimination of risk of ignition. All work, implemented on such machines, should only be performed by trained per- sonnel in accordance with local regulations.
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Technical Manual floor and then touching a door knob. It is this electrostatic discharge, which comes in varying degrees, that can be most damaging to electrical devices and other industrial, commercial and consumer products. Static electricity, a natural phenomenon and consequently electrostatic discharge are the primary causes of countless problems affecting industry, business and personal life.
Technical Manual General General information 3.1.1 Part reference Explicitly mentioned parts are defined by references corresponding to the e-spares spare parts list. E.g. Tank axle (02/118) corresponds to the parts list on e-spares, sub assembly 2, position 118. 3.1.2 Consumable supplies If you have to remove cable ties then position the new ones at the original place.
Technical Manual Required material 3.2.1 Tools • A standard range of tools is required e.g. • Fork spanners • Allen keys • Torx keys 3.2.2 Material • No special tools are required. The above listings are only a recommendation for the technical training.
Technical Manual Technical Data Machine range Description Version Series 7516829 TASKI swingo 1255 B Power 7516830 TASKI swingo 1255 BMS SEV B Power 7516831 TASKI swingo 1255 BMS EURO B Power 7517575 TASKI swingo 1255 BMS DK B Power 7517715...
Technical Manual 4.2.3 Machine speed Pos. Value Transportation speed (km/h) Cleaning speed (km/h) Ramp max. Table 4: Machine speed 4.2.4 Dimensions and weights Pos. Value Dimensions L/W/H (mm) 1420/580/1170 Door pass through with squeegee (mm) Battery compartment L/W/H (mm) 700 x 340 x 240 Net weight without batteries;...
Technical Manual 4.2.5 Battery 4.2.5.1 Battery compartment Pos. Value Battery compartment L/W/H (mm) 700 x 340 x 240 Table 6: Battery compartment Picture 2: Battery compartment 4.2.5.2 Battery specifications Please use batteries from Excide/Sonnenschein, as this is our preferred partner. BMS is only for dry (gel) batteries.
Technical Manual Mechanical Mechanical sequences 5.1.1 Handle/Upper part 5.1.1.1 Replacing of microswitch Picture 1: Microswitch Remove • Remove the 3 screws of the cover. • Remove the cover. • Unplug hour counter wires from the hour counter or the cover. •...
Technical Manual 5.1.1.2 Replacing of hall sensor board Picture 2: Throttle hall sensor Remove • Remove microswitch according to chapter REPLACING OF MICROSWITCH. • Remove the 5 screws of the dashboard. • Remove dashboard. • Disconnect hall sensor compl. ribbon cable from dashboard. •...
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Technical Manual Picture 3: Hall sensor positioning • Place and tighten screw of mechanic hall sensor compl. • Thread in the hall sensor compl. ribbon cable. • Connect hall sensor compl. ribbon cable to the dashboard. • Position dashboard and fix it with the 5 screws. •...
Technical Manual 5.1.1.3 Replacing of throttle lever Remove • Remove microswitch according to chapter REPLACING OF MICROSWITCH. • Unscrew mechanic hall sensor compl. fixation. • Remove mechanic hall sensor compl. • Unscrew the four screws of the switch holder bracket. •...
Technical Manual 5.1.1.4 Replacing of vacuum motor Picture 5: Vacuum motor Remove • Open the tank cover. • Loosen the screw on the tank cover on the support side (RH). • Loosen the screw on the other side (LH). • Close the tank cover.
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Technical Manual Remarks Ensure that the vacuum motor sealings are properly positioned before assembling the protection plate. • Position and tighten the vacuum motor protection plate fixation. Remarks Ensure that the turn protection is placed (spin protection). • Mount capacitor to the vacuum motor and connect wires. •...
Technical Manual 5.1.1.5 Replacing of tank cover Picture 7: Tank cover Remove • Unscrew dashboard fixation. • Remove dashboard and disconnect all cables. • Remove the 3 screws of handle cover. • Remove handle cover. • Unplug hour counter wires from the hour counter or the cover. •...
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Technical Manual power electronics). • Remove cable fixation from base plate. • Thread out cables from tank cover. • Close tank cover. • Remove fixation screw (09/123) of axle on one side. • Push out axle (09/121). • Remove complete cover. •...
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Technical Manual Remarks Check at the end if the vacuum motor top sealing is positioned properly. If necessary, unscrew and remove the dashboard and check. • Open tank cover. • Assemble tank cover lock. Adjustment Adjust the tank cover lock and ensure a proper opening and closing of the tank cover.
Technical Manual 5.1.2 Squeegee lowering mechanism 5.1.2.1 Replacing of squeegee bracket spring Picture 9: Squeegee lowering Remove • Remove the squeegee from the fixation. Remove one circlip of rear axle. Press down the swinging arm (02/111) to release tension on axle and remove it.
Technical Manual 5.1.2.2 Replacing of swinging arm long Picture 10: Swinging arm long Remove • Remove castor wheel according to chapter REPLACING OF CASTOR WHEEL. Loosen the fixation screw (02/107) with 8mm Allen key and 17mm fork spanner/nut. • Remove complete swinging arm long. Mount •...
Technical Manual 5.1.3 Squeegee Picture 11: Squeegee 5.1.3.1 Replacing of fixation spring Picture 12: Offset fixation Remove • Unscrew the 2 screws of the offset (03/113) fixation. • Remove the offset and the spring (03/114). • Remove the spring from the offset. Mount •...
Technical Manual 5.1.3.2 Replacing of front blade Remove Picture 13: Front blade fixation • Tighten fixation screw until the tightening strap can be removed (the pressure to the outer sides of the squeegee body will be reduced). • Remove front blade. Mount •...
Technical Manual 5.1.3.3 Replacing of back blade Picture 15: Back blade Remove • Loosen the fixation screws on both sides to release the pressure. • Remove the tightening strap. • Remove the back blade. Mount • Position new back blade. •...
Technical Manual 5.1.4 Lower part & tank 5.1.4.1 Replacing of tank Picture 16: Tank Remove • Remove tank cover according to chapter REPLACING OF TANK COVER. • Remove fresh water hose from valve body (08/107). • Remove rear panel. • Unscrew charger jack from rear panel (09/103).
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Technical Manual Picture 17: Water tank axle • Remove water tank fixation screws (09/125). • Remove water tank from axle. • Remove the existing parts from the tank and place it on the new one. Mount • Position the new water tank on the axle. •...
Technical Manual 5.1.4.2 Replacing of castor wheel Picture 18: Castor wheel Remove • Unlock battery compartment on the LH side by removing the screw of the locking system. • Lay the machine on the LH side. • Unlock battery compartment on the RH side by removing the screw of the locking system.
Technical Manual 5.1.4.3 Replacing of filter 24V Picture 19: Filter 24V Remove • Remove filter cover of filter 24V. Ensure that no water is in the fresh water system before you disconnect the hoses or remove the filter cover. • Remove fixation screws (08/124) from chassis.
Technical Manual 5.1.4.4 Replacing of pump Picture 20: Pumps Remove • Unlock battery compartment by removing the screws of the locking system. • Open the battery compartment. • Lower the brush drive unit to cleaning position without tools underneath. • Unscrew brush housing fixation screws.
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Technical Manual • Connect fresh water hoses to the pump. • Tighten the hose clamps on both sides. • Connect the pumps wires. • Position and tighten the screw of the pump holder. • Mount the brush housing. • Position and tighten screws of brush housing. •...
Technical Manual 5.1.5 Drive, Wheel group 5.1.5.1 Replacing of traction unit Picture 22: Traction unit Remove • Unlock battery compartment by removing screws of locking system. • Open battery compartment. • Disconnect traction unit wires from power electronics. • Thread out wires from battery compartment. •...
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Technical Manual Remarks For an EBU machine the next two steps are not necessary. • Position the axle. • Mount the retaining ring. • Lift up the machine again. • Open battery compartment. • Thread in wires of traction unit into the battery compartment. •...
Technical Manual 5.1.6 Tool lowering unit Picture 24: Tool lowering unit 5.1.6.1 Replacing of foot lever Picture 25: Foot lever Remove • Remove the pedal pad (06/101) from the foot lever (06/102). • Lay the machine on the LH side. •...
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Technical Manual Remarks To pull out the bolt, you need to thread in a screw into the bolt. Dimensions: M6, min. length 30mm. • Remove the foot lever (06/102) Mount • Build in new foot lever. • Position the bolt for the foot lever fixation. •...
Technical Manual 5.1.6.2 Replacing of pusher rack Picture 27: Pusher rack Remove • Lay the machine on the LH side. • Remove the retaining ring (06/120) of the axle (06/119) on the foot lever side. • Remove the axle (06/119) on the foot lever side. •...
Technical Manual 5.1.6.3 Replacing of electrical brush unit (EBU) Picture 29: Electrical brush unit Remove • Lay machine on the LH side. • Remove special screw (06/136) to release tie rod. • Disconnect the linear drive wiring. • Pull out stop pin (06/108). •...
Technical Manual 5.1.7 Brush drive unit 5.1.7.1 Replacing of brush drive unit Picture 31: Brush drive replacing For easier access lower the brush unit. Remove • Unlock battery compartment by removing screws of locking system. • Open battery compartment. • Unscrew brush housing fixation screws.
Technical Manual • Push bolts inwards to release the brush unit. Make sure that you hold the brush drive unit firmly. • Pivot the complete brush drive unit out. Mount On EBU models the brush unit fixation bolts are different in length. Therefore the small bolt (06/115) is mounted on the LH and the longer bolt (06/121) on the RH side.
Technical Manual 5.1.8 Brush drive Picture 33: Brush drive 5.1.8.1 Replacing of brush belt Remove • Remove brush drive unit according to chapter REPLACING OF BRUSH DRIVE UNIT. • Remove the tension springs (07/145) of decoupling bow. • Remove the decoupling bow (07/130). Picture 34: Decoupling bow •...
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Technical Manual Picture 35: Lift bracket • Remove fixation screw (07/122) of the clamping piece (07/ 138). • Loosen the center screw (07/122) to turn the clamping piece. • Turn the clamping piece with a screw driver to release the tension of the brush belt.
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Technical Manual brush belt. • Position the fixation screw and tighten the center screw of the clamping piece. Adjustment Turn the coupling hubs (07/128) by hand in opposite direction to ensure that the belt is correctly mounted and stays in the middle of the pulley.
Technical Manual 5.1.8.2 Replacing of brush pulley Picture 38: Brush pulley Remove • Remove the brush drive unit according to chapter REPLACING OF BRUSH DRIVE UNIT. • Remove brush belt according to chapter REPLACING OF BRUSH BELT. • Remove the coupling hub (07/128) carefully with a screw driver.
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Technical Manual the pulley. • Complete assembling according to chapter REPLACING OF BRUSH BELT. • Complete assembling according to chapter REPLACING OF BRUSH DRIVE UNIT. Remarks If you have to remove the complete pulley and axle together then you can remove the three screws (07/122) with an Allan key by positioning the slots of the pulley (07/124) right over the screws.
Technical Manual 5.1.8.3 Replacing of motor & motor belt Picture 39: Motor belt Remove • Remove brush drive unit according to chapter REPLACING OF BRUSH DRIVE UNIT. • Remove brush belt according to chapter REPLACING OF BRUSH BELT. Picture 40: Motor fixation •...
Technical Manual 5.1.8.4 Replacing of intermediate pulley Picture 41: Intermediate pulley Remove • Remove brush drive unit according to chapter REPLACING OF BRUSH DRIVE UNIT. • Remove brush belt according to chapter REPLACING OF BRUSH BELT. • Remove motor belt according to chapter REPLACING OF MOTOR &...
Technical Manual Electrical System architecture 6.1.1 General • The firmware is memorised only on the power electronics. • Applying the correct torque where required is essential for a safe operation of the machine. • ESD can harm the electronic boards and therefore reduce the life time of the machine.
Technical Manual Electrical sequences 6.2.1 Dashboard Picture 3: Dashboard 6.2.1.1 Replacing of dashboard Remove • Remove the 5 screws of the dashboard. • Dismount dashboard from machine. • Disconnect all electrical connections. Mount • Connect electrical connections to dashboard. • Mount dashboard on machine.
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06.0 swingo 1255 B Power - electronics.fm Technical Manual Pos. Plug Description [plug] Description [pin] Membrane keypad Membrane keypad Membrane keypad Dosing plus (+) Membrane keypad Dosing minus (-) Membrane keypad Dosing ON/OFF Membrane keypad Dosing ON/OFF Membrane keypad LED vacuum motor Membrane keypad LED Dosing level 5 Membrane keypad...
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06.0 swingo 1255 B Power - electronics.fm Technical Manual Pos. Plug Description [plug] Description [pin] Membrane keypad LED charger - charge - yellow Membrane keypad LED charger - charge failed - red Membrane keypad Communication Throttle signal Communication Serial - OUT Communication Serial - CLK Communication...
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06.0 swingo 1255 B Power - electronics.fm Technical Manual Pos. Plug Description [plug] Description [pin] Throttle hall sensor Throttle hall sensor Throttle hall sensor Microswitch (parking = open) Charger communication Information charge - yellow Charger communication Information charged - green Charger communication Information charge failed - red Charger communication...
Technical Manual 6.2.2 Dashboard service menu The swingo 1255B has no dashboard service functionality except the reset of the service hour counter. 6.2.2.1 Reset service LED To reset the service hour counter LED you have to perform following steps: Picture 5: Reset service hour LED •...
Technical Manual 6.2.3 Power electronics Picture 6: Power electronics 6.2.3.1 Replacing of power electronics Remove • Unlock battery compartment by removing screws of locking system. • Open the battery compartment. • Loosen the two screws that fix the power electronics to the support.
Technical Manual Adjustment • M5 (04/125) with 5 Nm • Battery minus • Brush minus • M6 (04/128) with 7 Nm • Brush plus • M4 (04/131) with 2.5 Nm • Battery plus 6.2.3.2 Connections Picture 7: Power electronics connector 19.
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Emergency loop - IN Emergency loop Emergency loop - OUT External hour counter (Optional) Plus (+) External hour counter (Optional) Minus (-) TASKI J-FIT (Optional) Power On TASKI J-FIT (Optional) Power On TASKI J-FIT (Optional) PWM J-FIT OUT TASKI J-FIT (Optional)
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06.0 swingo 1255 B Power - electronics.fm Technical Manual Pos. Plug Description [plug] Description [pin] USB port 5 (Housing) Communication Throttle Communication Serial - OUT Communication Serial - CLK Communication Serial - LATCH Communication Serial - IN Communication Start signal Communication Communication Communication...
Technical Manual 6.2.4 Charger Picture 8: Charger The DK charger model corresponds to the protection class II and is therefore slightly different constructed. 6.2.4.1 Replacing of charger Remove • Unlock battery compartment by removing screws of locking system. • Open the battery compartment. •...
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06.0 swingo 1255 B Power - electronics.fm Technical Manual Pos. Plug Description [plug] Description [pin] Battery charge (red) Battery charge - Plus (+) Battery charge (black) Battery charge - Minus (-) Power main cord Phase Power main cord Neutral Power main cord Charger communication Not connected Charger communication...
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Technical Manual Glossar Accessories 4-9 Filter 24V 5-19 Additional 4-8 Fixation spring 5-13 Additional information 7-2 Foot lever 5-24 Additional parts 4-9 Foreword 1-2 Front blade 5-14 Back blade 5-15 Batteries 3-2 General 3-2, 6-2 Battery 4-6 Battery compartment 4-6 Battery connection 6-18 Hall sensor board 5-3 Battery specifications 4-6...
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Technical Manual Required material 3-3 Tank 5-16 Reset service LED 6-9 Tank cover 5-8 Revision 8-2 Target 1-2 Technical Data 4-2 Technical data 4-3 Technical Information 4-3 Schematics 6-18 Technical Manual 1-2 Squeegee 5-13 Technical Training 1-2 Squeegee bracket spring 5-11 Throttle lever 5-5 Squeegee lowering 5-11 Tool lowering unit 5-24...
Ersatzteilliste Liste des pièces de rechange Spare parts list TASKI swingo 1255 B Ausführung/Execution; List(e) /1 Postfach CH---9542 Münchwilen 30.03.2010 SPS Telefon +41 71 969 27 27 Fax +41 71 969 22 53...
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Modell - - Uebersicht Résumé des différents modèles Overview for the versions TASKI swingo 1255B TASKI swingo Type Serie 7517715 1255 B Power BMS NA CO1255.1C 7516829 1255 B Power CO1255.1 7517575 1255 B Power BMS DK CO1255.1X 7517576 1255 B Power BMS EBU DK CO1255.2X...
TASKI swingo 1255B S007387 TASKI swingo 1255B TASKI swingo 1255B TASKI swingo 1255B Artikelnr. Bestellnr. Stck. Pos. Article No. No. de com Model Piè. Bezeichnung Designation Description Item No. Order No. Qty. S007388 1.00 Oberteil Partie supérieure Upper part S007389 1.00 Düsenabsenkung...
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TASKI swingo 1255B S007388 Oberteil Partie supérieure Upper part Artikelnr. Bestellnr. Stck. Pos. Article No. No. de com Model Piè. Bezeichnung Designation Description Item No. Order No. Qty. 17621- - 15 4129049 1.00 Elektronik- - Set 755B Power Kit Tableau de commande électro...
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TASKI swingo 1255B S007390 Saugdüse Suceur Squeegee Artikelnr. Bestellnr. Stck. Pos. Article No. No. de com Model Piè. Bezeichnung Designation Description Item No. Order No. Qty. 17620- - 44 4128213 1.00 Saugdüse lang Suceur longe Squeegee Long 1.00 - - 1.00 - -...
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S007390 TASKI swingo 1255B swingo 1255 B /1...
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TASKI swingo 1255B S007391 Unterbau Partie intérieure Lower part Artikelnr. Bestellnr. Stck. Pos. Article No. No. de com Model Piè. Bezeichnung Designation Description Item No. Order No. Qty. 17601- - 08 4122628 1.00 Chassis 1250 Châssis CO 1250 Chassis CO 1250...
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S007391 TASKI swingo 1255B 5 Nm 7 Nm 2,5 Nm 5 Nm (Gr. 08 P. 120) Ausf. /exe. POWER 70 Nm Ausf. /exe. DK Battery 116a 111a swingo 1255B /1...
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TASKI swingo 1255B S007392 Radantrieb mit Motor Entraînement avec moteur Drive with motor Artikelnr. Bestellnr. Stck. Pos. Article No. No. de com Model Piè. Bezeichnung Designation Description Item No. Order No. Qty. 1010/186 4122005 2.00 6Kt- - Schr M8x16 Vis à tête six pans M 8x16...
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S007392 TASKI swingo 1255B 103a Option ! Ausf./Exe. : EBU Batterie- -Verbindungen Charger Connectionnes des batteries Batteries connections Power board Charger Power board swingo 1255 B /1...
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TASKI swingo 1255B S007393 Bürstenabsenkung Dispositif des brosses Tool lowering unit Artikelnr. Bestellnr. Stck. Pos. Article No. No. de com Model Piè. Bezeichnung Designation Description Item No. Order No. Qty. 17609- - 04 4127002 1.00 Fusspedal Patin à pédale Pedal Pad...
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S007393 TASKI swingo 1255B 381mm (Gr.05) für Demontage For Demounting (Gr.07,P.146) 330mm 287mm + - - 1 43mm Ausf./Exe. : EBU swingo 1255 B /1...
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TASKI swingo 1255B S007394 Bürstenantrieb Entraînement des brosses Brush drive Artikelnr. Bestellnr. Stck. Pos. Article No. No. de com Model Piè. Bezeichnung Designation Description Item No. Order No. Qty. 1129/85 4061390 1.00 Zyl- - Schr I- - 6Kt Nk M8x35/22 Vis cyl.
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S007394 TASKI swingo 1255B (Gr.08,P.131) (Gr. 08) incl.pos.141 swingo 1255 B /1...
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TASKI swingo 1255B S007395 Schlauchleitungen Tubes Tube lines Artikelnr. Bestellnr. Stck. Pos. Article No. No. de com Model Piè. Bezeichnung Designation Description Item No. Order No. Qty. 2178/12 4042280 7.00 Schlauchklemme 12- - 22 Bride 12- - 22 Hose Clamp 12- - 22...
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TASKI swingo 1255B S007397 Diverse Ersatzteile Pièces détachées diverses Various spare parts Artikelnr. Bestellnr. Stck. Pos. Article No. No. de com Model Piè. Bezeichnung Designation Description Item No. Order No. Qty. 4956/112 4122606 1.00 Isoliermutter Écrou isolante Insulating Nut 4956/113 4122607 1.00 Sicherungseinsatz 75A...
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S007397 TASKI swingo 1255B (Gr.01,P.102) Position siehe, see Gr.11 aa) (Gr.01) 550mm 8 ways Position siehe, see Position siehe, see Gr.11 bb) Gr.11 cc) 6 ways Position siehe, see Position siehe, see Gr.11 ee) Gr.11 dd) swingo 1255 B /1...
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TASKI swingo 1255B S007398 Elektroschema Schéma electrique Electrical diagram Artikelnr. Bestellnr. Stck. Pos. Article No. No. de com Model Piè. Bezeichnung Designation Description Item No. Order No. Qty.
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S007398 TASKI swingo 1255B rot, rouge, red schwarz, noir, black rot, rouge, red Control Control schwarz, noir, black external (Gr.10,P.109) Charger black Mod. EBU schwarz, noir, black (Gr.10,P.121) (Gr.10,P.123) rot, rouge, red NOT--AUS STOP ACTUATOR Charger (Gr.10,P.122) Time coun- ter optional...
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