1. Manuals
  2. Brands
  3. Peecon Manuals
  4. Utility Vehicle
  5. Cargo Compact Series
  6. Operator's manual

Peecon Cargo Compact Series Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Cargo Compact Series
Hook system types: CC-130, CC-180, CC-190 and CC-210.
OPERATOR'S MANUAL REVISED VERSON 2.4.1
Store this document for future use! The main function of this document
is creating safe and efficient man/machine interaction.
Peeters Landbouwmachines B.V.
Tel +31 (0)76-504 66 66
Fax +31 (0)76-504 66 99
Munnikenheiweg 47
4876NE Etten-Leur (NL)
English
www.peetersgroup.com
info@peetersgroup.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Cargo Compact Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Peecon Cargo Compact Series

  • Page 1 English Cargo Compact Series Hook system types: CC-130, CC-180, CC-190 and CC-210. OPERATOR'S MANUAL REVISED VERSON 2.4.1 Store this document for future use! The main function of this document is creating safe and efficient man/machine interaction. Peeters Landbouwmachines B.V. Tel +31 (0)76-504 66 66 Munnikenheiweg 47 www.peetersgroup.com...
  • Page 3 © Copyright 2015 All rights reserved. No part of this publication may be reproduced, stored in or introduced into a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, by photocopying, recording or otherwise, without the prior written permission of Peeters Landbouwmachines B.V. This also applies to the accompanying drawings and schedules.
  • Page 5 Preface The aim of this operator's manual is to give users an understanding of the operation, assembly and maintenance of the machines supplied by Peeters Landbouwmachines B.V. Thoroughly read these instructions before starting to use this machine and follow these instructions at all times. When in doubt about how to perform an action, please contact Peeters Landbouwmachines B.V.

  • Page 7: Table Of Contents

    Contents 1 Introduction ............... . . 9 1.1 General .
  • Page 8 6 Glossary ................53 7 Troubleshooting list .

  • Page 9: Introduction

    1.2 Goal The Peecon hook system is available in four different versions and with a wide range of extras to enable you to expand your hook system to a machine tailored to your specific requirements. The Peecon hook system can be used for transporting and unloading, by tipping, various loose materials.

  • Page 10: Technical Specifications

    Introduction 1.4 Technical Specifications You can find the specific type of your machine on the machine identification plate on the right-hand side of the chassis. Peecon Compact HS 13000 18000 19000XL 21000XXL (cc-130) (cc-180) (cc-190) (cc-210) Frame: hollow box section...

  • Page 11: Elementary Specifications

    Introduction 1.5 Elementary specifications The hook system is made of hollow, cold-rolled steel elements. Its construction is thus that the durability and rigidity of the hook system are optimised. The hook system has a sound and stable construction and is very stable while tipping and changing over containers.

  • Page 12: Main Elements

    Introduction 1.6 Main elements The Peecon hook system consists of the modules listed and designated by their functional names in the following sections. All modules are made of cold-rolled hollow steel elements. 1.6.1 Frame 1 Hinged frame 2 Guide Towing eye...
  • Page 13 Introduction 1.6.2 Frame 2 Container securing device Hinged frame Change-over unit Fig. 1-7 Cargo Compact 13000 / 18000 Hinged frame Container securing device Change-over unit Fig. 1-6 Cargo Compact 19000 / 21000...
  • Page 14 Introduction 1.6.3 Frame 3 Hinged point frame 2 Cylinder point frame 4 Hinged point frame 1 Hinged point frame 4 Fig. 1-8 Cargo Compact 13000 / 18000 Hinged point frame 2 Cylinder point frame 1 Cylinder point frame 4 Hinged point frame 4 Fig.
  • Page 15 Introduction 1.6.4 Frame 4 TIP! Frame 4 has its own, “loose” function to optimise pulling on and dropping off. Frame 4 is also referred to as the 'tower'. Hook with anti-release Hook with anti-release safety safety Cylinder point Cylinder point Hinged point Hinged point frame 3...
  • Page 16 Introduction 1.6.5 Axle suspension Rocker point Brake system (hydraulic) Tandem ADR axle ‫-8 021‮‬g Fig. 1-12 Cargo Compact 13000 / 18000 Springs ADR axle ‫-01 051 ‮‬g Cylinder rod ADR axle ‫-01 051 ‮‬g Cylinder point attachment Fig. 1-13 Cargo Compact 19000 / 21000...
  • Page 17 Introduction 1.6.6 Support The entire Cargo Compact line has a manual support. They also all have the option of a hydraulic manual support. NOTE! Make sure to fully lower the support after uncoupling so that a leak can never cause it to drop any further.
  • Page 18 Introduction 1.6.7 Hook The entire Cargo Compact line has a heavy-duty hook, made of high-quality steel. This hook can be exchanged on all models and can be used at two different height settings. It is very important that you always check the hook for any defects before using it on the trailer.
  • Page 19 Introduction 1.6.9 Hook This system is available in two different versions, i.e. the Compact 13000/18000 and the Compact 19000/ 21000. This change-over system was designed to change over between the container put-on/put-off position and tipping. The unit is always located in the centre, on the left-hand side of frames 2 and 3. NOTE! Electrohydraulic operation features sensors for more user-friendly operation.
  • Page 20 Introduction 1.6.10 container lock This system is also available in two different versions, i.e. the Compact 13000/18000 and the Compact 19000/ 21000. This change-over system was designed in order to create an extra connection between the trailer and the container. The unit is always located on the rear of the hook system of frame 2. fixed lock Hydraulic lock fixed lock...
  • Page 21 Introduction 1.6.11 Tyres A list of tyre options is available for the different models. The table below shows the optional extras we offer. The default tyres on the machine in the standard configuration are marked with (*). Tech. Tech. max. Compact Speed Tech.
  • Page 22 Introduction 1.6.12 Electric control terminal The Cargo Compact 13000 is the only version in this series that features this option and that does not come with electrohydraulic operation by default, but that has a hydraulic function on the tractor by default. The Cargo Compact 18000, 19000 and 21000 do feature this by default.
  • Page 23 Introduction 1.6.13 Meanings of symbols on the electric control terminal Version Icon 1 Down Control Dropping off / tipping function Rapid dropping off / tipping function Operate only the hook Backwards Forwards Lock the container Axle block Rotating beacon Bumper Extra function (Bumper) Extend Retract...

  • Page 24: Marking Conventions

    Introduction 1.7 Marking conventions This chapter explains the marking conventions used in this operator's manual and their meanings to enable us to draw your attention to certain issues. NOTE! Where “left”, “right”, “front” and “rear” are used in this text, they should be considered as when viewed from the tractor's driving direction.

  • Page 25: Main Label Of Your Machine

    Introduction 1.8 Main label of your machine The Peecon brand name covers various types of agricultural machines. For reasons of clarity and transparency, Peeters Landbouwmachines has designed one model of machine identification plate. You can find the specific type of your machine on the machine identification plate on the right-hand side of your chassis.

  • Page 26: Markings On Hydraulic Hoses

    ● Original Peecon accessories may be installed later, provided that this is done by the manufacturer or by the dealer in accordance with the manufacturer's assembly and inspection instructions.

  • Page 27: Making Your Machine Ready For Use

    Making your machine ready for use 2 Making your machine ready for use 2.1 General When receiving the machine, check it carefully for any transport damage. If the machine is damaged, notify the carrier and the manufacturer of the product immediately. 2.2 Storing the machine We recommend against storing the machine in cold or moist surroundings for long periods after receiving it and throughout its lifecycle.
  • Page 28 Making your machine ready for use Tab. 2-2 Accessible for the Cargo Compact 19000 / 21000 Tab. 2-3 Available for the entire Cargo Compact series...

  • Page 29: Safety Instructions

    Safety instructions 3 Safety instructions NOTE! Please note that you should read this operator's manual carefully before starting to use the machine. If you encounter any problems, refer to this operator's manual. Make sure that the factory settings have not been changed and check that no parts have come loose during transportation before you start using the machine.
  • Page 30 Safety instructions DANGER! We would like to present some common situations where you should be extra mindful in order to ensure your safety and that of others in your vicinity. ● Due to the risk of exhaust fumes being inhaled, starting, working and test running must never take place in a closed room (art.
  • Page 31 Safety instructions ● Couple the machine in keeping with the instructions and make sure that the connection is secured properly! ● Be particularly carefully when coupling and uncoupling the machine or the tractor! ● Only work with machines if their protection is complete and intact and functions properly! ●...

  • Page 32: Danger Zone

    Safety instructions 3.2 Danger zone There must not be any people inside the vehicle's danger zone while a hook system is in operation. A particular area around the vehicle must be free from people: sides 5 m, front 10 m, rear 20 m. 10 m 20 m Fig.

  • Page 33: Coupling And Uncoupling The Machine

    Safety instructions 3.3 Coupling and uncoupling the machine This section describes the safety instructions that are important while coupling and uncoupling the machine. ● Couple the machine to the tractor's tow bar according to the instructions referred to above. ● Only use suitable tractors to work with the machine and to transport the machine. ●...

  • Page 34: Pulling Up And Dropping Off The Container

    Safety instructions ● Such machine parts that are driven by other forces may only be operated if there is nobody within the machine's danger zone! ● Before leaving the tractor, safeguard it against it being started unexpectedly and/or rolling off! 3.5 Pulling up and dropping off the container Before pulling a container onto the chassis, the status of the container bracket and its pull up construction must also be checked.

  • Page 35: Tipping The Container

    Safety instructions 3.6 Tipping the container ● Only tip the container when the vehicle is on a sufficiently stable and straight surface. ● Never tip a container if the vehicle is at an angle (of >5°) along its longitudinal axis (also called 'transversal slope').
  • Page 36 Safety instructions 3.7.1 Explanation of the safety symbols used Fig. 3-2 Note! Fig. 3-3 WARNING! Read the operator's manual and the safety Faulty hoses can cause physical injury and instructions before commissioning the machine environmental pollution. Only work on the and heed them at all times.
  • Page 37 Safety instructions Fig. 3-8 WARNING! Fig. 3-9 WARNING! Leaning under the container without using the This sticker only applies to a Compact 13000 or safety bracket is strictly forbidden a Compact 18000. Make sure the lever is in its extreme forward or backward position so as to properly energize the function.

  • Page 38: Extreme Situations

    Safety instructions 3.8 Extreme situations This section lists some extreme situations. Should you ever find yourself in such a situation, then please remember  that the system may start to misfunction. The recommended operating/ambient temperature is between -30°C and +40°C. Using the system at lower tempera- tures will lead to accelerated wear to hydraulic gaskets and it will increase the risk of hydraulic hoses being damaged and brittle fractures in the steel structure.

  • Page 39: Function Description

    Function description 4 Function description 4.1 Picking up a container Before picking up a container, study the safety instructions and warnings. Make sure there are no people in the direct vicinity of the vehicle when operating the tractor or the hook system. (See the danger zone section 3.2) 1.
  • Page 40 Function description Fig. 4-2 approaching the container 9. Engage the axle blocking device. (See sections 1.6.12/1.6.13 for the controls.) 10. Start picking up the container by having the large cylinder retract while applying a sufficiently high rpm (note the maximum rpm specified). “1,000 rpm” 11.
  • Page 41 Function description 13. Continue retracting the tipping cylinder until the frames rest nice and straight on the chassis. Manage the rpm to control the speed at which the container is lowered onto the trailer such that this takes place smoothly (idle speed). 14.

  • Page 42: Tipping A Container

    Function description 4.2 Tipping a container Before tipping a container, study the safety instructions and warnings. Make sure there are no people in the direct vicinity of the vehicle when operating the tractor or the hook system. (See the danger zone section 3.2) NOTE! - There must not be anybody in the immediate vicinity of the vehicle while tipping (danger...
  • Page 43 Function description 10. Once the container is empty, slowly lower it back onto the chassis. 11. Switch off the PTO. Fig. 4-4 Hook system in tipping position 12. Lock the container door(s). 13. Remove any remaining cargo from the container which might endanger other traffic. 14.

  • Page 44: Dropping Off A Container

    Function description 4.3 Dropping off a container Before tipping a container, study the safety instructions and warnings. Make sure there are no people in the direct vicinity of the vehicle when operating the tractor or the hook system. (See the danger zone section 3.2) NOTE! - There must not be anybody in the immediate vicinity of the vehicle while picking up a...
  • Page 45 Function description 9. Then continue dropping off the container by further extending the large cylinder. If necessary, you can now carry out steering corrections so that the vehicle will drive off in a diagonal direction. 10. Stop extending the cylinder early enough, i.e. when the container almost fully rests on the ground. NOTE! If the extending of the large cylinder is not stopped in time, the rear of the system will be raised.

  • Page 46: Maintenance And Inspection

    Maintenance and inspection 5 Maintenance and inspection 5.1 General The best way to make sure that the hook arm system will continue to work proper and to minimise repair is by using it correctly and carefully. The required precautions to prevent accidents must be taken during all maintenance activities.
  • Page 47 Maintenance and inspection NOTE! The safety support for types 13000 and 18000 differs from that for types 19000 and 21000. You can see the two different models here. Fig. 5-2 Safety support for the Fig. 5-3 Safety support for Compact 13000 and 18000 the Compact 19000 and 21000 Fig.

  • Page 48: General Inspection

    Maintenance and inspection 5.2 General inspection Proper maintenance extends the service life of the hook system. Any defects can then be found at an early stage, so as to prevent any further or consequential damage or loss. Peeters Landbouwmachines B.V. does not accept any responsibility for direct or consequential damage or loss resulting from poor maintenance.

  • Page 49: Monthly Maintenance Items

    Maintenance and inspection 5.5 Monthly maintenance items Do not forget to also carry out the weekly inspection in combination with these items! ● Clear the hydraulic valve block of any serious contamination, such as sand. ● If present: Check and clean the oil filter if it is visibly contaminated. ●...

  • Page 50: Lubricants

    Maintenance and inspection 5.10 Lubricants. Recommended grease: Kratos EP3 Recommended anti-seize compound for the pin connections: “Copaslip” anti-seize compound Recommended oil for hydraulic functions: Textran TDH Premium Recommended oil for the reduction gearbox(es): Synthetic oil EP220 5.11 Maintenance of the optional brake system The machines in this line can optionally be fitted with a hydraulic brake system.

  • Page 51: Lubrication Points

    Maintenance and inspection 5.12 Lubrication points We recommend lubricating the trailer once a week or after every 20 machine hours. Use a grease gun to lubricate the lubrication points with grease nipples. See section 5.8 for the recommended lubricants. Make sure that you can guarantee that all the lubrication points below are lubricated and that no oil and/or grease can spill into the local environment.

  • Page 52: Lubrication Points

    Maintenance and inspection 5.13 Lubrication points We recommend lubricating the trailer once a week or after every 20 machine hours. Use a grease gun to lubricate the lubrication points with grease nipples. See section 5.8 for the recommended lubricants. Make sure that you can guarantee that all the lubrication points below are lubricated and that no oil and/or grease can spill into the local environment.

  • Page 53: Glossary

    Glossary 6 Glossary Towing vehicle The vehicle that moves your machine. This will usually be a tractor. Clutch shaft The drive shaft or power take-off shaft, also referred to as PTO. This connects the drive of the towing vehicle to the gearbox of the trailer. Machine hours A machine hour is equal to a regular hour, i.e.

  • Page 54: Troubleshooting List

    Troubleshooting list 7 Troubleshooting list Faults and problems may still occur in spite of proper periodic maintenance. You will find the possible faults divided into two categories (mechanical/ hydraulic or electrical) plus a short description below to help you troubleshoot faults yourself. 7.1 Mechanical/ hydraulic fault Fault Cause...

  • Page 55: Electrical Fault

    Troubleshooting list 7.2 Electrical fault Fault Cause Possible solution ● No voltage on the operation. ● Check the voltage. A cylinder does not retract/ ● Break in the signal cable. ● Get someone to test the cables. extend ● Switch broken. ●...

  • Page 56: System Diagrams

    System diagrams 8 System diagrams 8.1 Hydraulic system Compact 13000 Container lock (optional) II. Axle block III. Buckling cylinder (large) IV. Tipping cylinder (small) V. Rear loading door (optional)

  • Page 57: Hydraulic System Compact 18000

    System diagrams 8.2 Hydraulic system Compact 18000 Container lock (optional) II. Axle block III. Buckling cylinder (large) IV. Tipping cylinder (small) V. Rear loading door (optional) VI. Pre-selection valve...

  • Page 58: Hydraulic System Compact 19000

    System diagrams 8.3 Hydraulic system Compact 19000 Container lock (optional) II. Hydraulic springs III. Buckling cylinder (large) IV. Tipping cylinder (small) V. Rear loading door (optional) VI. Pre-selection valve...

  • Page 59: Electrical System Compact 18000

    System diagrams 8.4 Electrical system Compact 18000 1. Pre-selection valve 2. Tipping cylinder up 3. Tipping cylinder down 4. Buckle / slide cyl. up 5. Buckle / slide cyl. down 6. Axle block off 7. Axle block on 8. lock off 9.

  • Page 60: Electrical System Compact 19000

    System diagrams 8.5 Electrical system Compact 19000 1. Pre-selection valve 2. Tipping cylinder up 3. Tipping cylinder down 4. lock on 5. lock off 6. Buckle / slide cyl. up 7. Buckle / slide cyl. down 8. Springs up 9. Springs down 10.

  • Page 61: Electrical System

    System diagrams 8.6 Electrical system Fig. 8-1 7-pole connector Wire colour Function Yellow Left-hand indicator Blue White Earth Green Right-hand indicator Brown Right-hand light Brake light Black Left-hand light Tab. 8-1 7-pole connector functions...
  • Page 62 System diagrams 8.7 Notes...
  • Page 63 System diagrams...
  • Page 64 Peeters Landbouwmachines B.V. Tel +31 (0)76-504 66 66 Munnikenheiweg 47 www.peetersgroup.com Fax +31 (0)76-504 66 99 4876NE Etten-Leur (NL) info@peetersgroup.com...

Table of Contents