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Danfoss VLT FC Series Installation Manual

Danfoss VLT FC Series Installation Manual

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Installation Guide
Control Card VLT® FC Series
1 Introduction
1.1 Compatible Drives
This guide describes the replacement of the control card in:
VLT® HVAC Drive FC 102.
VLT® Refrigeration Drive FC 103.
VLT® AQUA Drive FC 202.
VLT® AutomationDrive FC 301/FC 302.
VLT® Lift Drive LD 302.
1.2 Safety Instructions
Only Danfoss authorized, qualified personnel is allowed to repair this equipment.
DISCHARGE TIME
The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be
present even when the warning indicator lights are off.
Failure to wait the specified time after power has been removed before performing service or repair work could result in death
or serious injury.
Stop the motor.
-
Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery back-ups, UPS, and
-
DC-link connections to other drives.
Wait for the capacitors to discharge fully. The minimum waiting time is specified in table Discharge time and is also visible
-
on the nameplate on top of the drive.
Before performing any service or repair work, use an appropriate voltage measuring device to make sure that the capacitors
-
are fully discharged.
Table 1: Discharge Time, VLT® HVAC Drive FC 102
Voltage [V]
Minimum waiting time (minutes)
4
200–240
1.1–3.7 kW
(1.50–5 hp)
380–480
1.1–7.5 kW
(1.50–10 hp)
Danfoss A/S © 2018.09
W A R N I N G
7
15
5.5–45 kW
(7.5–60 hp)
11–90 kW
(15–121 hp)
20
30
AN279051429263en-000101 / 130R0788 | 1
40
315–1000 kW
(450–1350 hp)

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Summary of Contents for Danfoss VLT FC Series

  • Page 1 • VLT® Lift Drive LD 302. 1.2 Safety Instructions Only Danfoss authorized, qualified personnel is allowed to repair this equipment. W A R N I N G DISCHARGE TIME The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be present even when the warning indicator lights are off.
  • Page 2 – 11–75 kW – – (1.0–10 hp) (15–100 hp) 525–690 – 1.5–7.5 kW 11–75 kW 55–400 kW 450–630 kW (2–10 hp) (15–100 hp) (75–400 hp) (600–750 hp) 450–800 kW (600–950 hp) 2 | Danfoss A/S © 2018.09 AN279051429263en-000101 / 130R0788...
  • Page 3 – – – 110–355 kW – – (150–450 hp) – – – 55–315 kW – – (75–400 hp) 525–600 0.75–7.5 kW – 11–75 kW – – – (1–10 hp) (15–100 hp) Danfoss A/S © 2018.09 AN279051429263en-000101 / 130R0788 | 3...
  • Page 4: Items Supplied

    • Control card. 1.4 Tools Only 2 tools are required for replacing the control card: • Torx 10 screwdriver. • Flat-head screwdriver. 1.5 More Items Required • An FC Series drive. 4 | Danfoss A/S © 2018.09 AN279051429263en-000101 / 130R0788...
  • Page 5 Installation Guide | Control Card VLT® FC Series Replacement 2 Replacement 2.1 Overview 1 LCP 2 Blind cover Illustration 1: LCP and Blind Cover Danfoss A/S © 2018.09 AN279051429263en-000101 / 130R0788 | 5...
  • Page 6: Replacing The Control Card

    Replacement 2.2 Replacing the Control Card Procedure 1. Remove the LCP and the blind cover. Illustration 2: Removing the LCP Illustration 3: Removing the Blind Cover 2. Remove the LCP cradle. 6 | Danfoss A/S © 2018.09 AN279051429263en-000101 / 130R0788...
  • Page 7 3 I/O terminals Illustration 5: Location of Options and I/O Terminals 6. Unscrew the 3 T10 screws and remove the cable shield. 7. Remove the plastic cover underneath the cable shield. Danfoss A/S © 2018.09 AN279051429263en-000101 / 130R0788 | 7...
  • Page 8 A If MCO is installed, remove the MCO ribbon cable. B If the VLT® Sensorless Safety MCB 159 option is installed, it is not possible to remove the ribbon cable before removing the control card EMC shield. 8 | Danfoss A/S © 2018.09 AN279051429263en-000101 / 130R0788...
  • Page 9 Illustration 8: Screws and EMC Shield 10. Unscrew the 3 T10 screws and remove them. 11. Gently remove the control card from the upper-right socket. Avoid overbending and contact with electronic components. Danfoss A/S © 2018.09 AN279051429263en-000101 / 130R0788 | 9...
  • Page 10 Installation Guide | Control Card VLT® FC Series Replacement Illustration 9: Control Card and T10 Screws The control card can now be replaced. Reassemble the new control card in reverse order. 10 | Danfoss A/S © 2018.09 AN279051429263en-000101 / 130R0788...
  • Page 11 Danfoss A/S © 2018.09 AN279051429263en-000101 / 130R0788 | 11...
  • Page 12 Installation Guide | Control Card VLT® FC Series Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.