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Honeywell SmartLine User Manual

Honeywell SmartLine User Manual

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SmartLine Wireless Transmitter
User's manual
34-SW-25-01
Revision 2
October 2018
Honeywell Process Solutions

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Summary of Contents for Honeywell SmartLine

  • Page 1 SmartLine Wireless Transmitter User’s manual 34-SW-25-01 Revision 2 October 2018 Honeywell Process Solutions...

  • Page 3: Honeywell Process Solutions

    In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.
  • Page 4 Transmitters. Mounting, installation and wiring are covered in other documents. Honeywell does not recommend using devices for critical control where there is a single point of failure or where single points of failure result in unsafe conditions. OneWireless is targeted at open loop control, supervisory control, and controls that do not have environmental or safety consequences.
  • Page 5 Support and Contact Information For Europe, Asia Pacific, North and South America contact details, refer to the back page of this manual or the appropriate Honeywell Support web site: Honeywell Corporate www.honeywell.com Honeywell Process Solutions https://www.honeywellprocess.com/* Training Classes https://www.honeywellprocess.com/en-US/training Telephone and Email Contacts...

  • Page 6: Symbol Definitions

    Chassis Ground: Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements. continued SmartLine Wireless User's Manual Revision 2...
  • Page 7 ACMA and RSM. This mark is equal to the CE Mark used in the European Union. N314 directly under the logo is Honeywell’s unique supplier identification number. The ISA100 Wireless Compliant logo indicates the device has received ISA100.11a conformance certification and is registered...

  • Page 9: Table Of Contents

    Dimensions ................................10 Installation drawing number tables ...................14 Conduit / Cable Entries .......................15 Summary ................................15 Mounting Summary ........................16 Piping the SmartLine Wireless Transmitter ................23 Rotate transmitter housing ......................27 3.10 Rotate display ..........................27 Tools required ..............................27 Procedure ................................27 Display adjustment ...............................
  • Page 10 Display sequence ........................45 Provisioning ..........................45 Calibrating the transmitter ......................46 Overview ................................46 Calibrate zero ............................... 46 Procedure for field calibration of Honeywell compound characterized SmartLine Wireless Transmitters .... 47 FUNCTION BLOCKS ................... 50 Introduction ..........................50 Block description ........................50 Block types ................................50 Block diagram ..............................
  • Page 11 Apparatus Marked with Multiple Types of Protection ..................102 B4. Radio Compliance Information ....................103 Radio Frequency (RF) statement ........................103 European Union restriction ..........................103 Restriction ................................103 Japanese Restrictions ............................104 FCC compliance statements ..........................104 IC compliance statements ..........................104 Revision 2 SmartLine Wireles User's Manual...
  • Page 12 Table 8-7: Inline Gauge and Inline Atmospheric Meter Body Parts ........... 84 Table 8-8: Flange-Mounted Meter Body Parts ................84 Table 8-9: SmartLine Wireless Pressure – Modbus table ............87 Table 8-10 SmartLine Wireless – Modbus table ............... 90 SmartLine Wireless User's Manual...
  • Page 13 Contents Figures Figures Figure 1-1 - SmartLine Wireless Transmitter Functional Diagram ..........3 Figure 1-2 – SmartLine Wireless Transmitter Major Assemblies ..........4 Figure 1-3– SmartLine Wireless Transmitter Electronics Housing Components ......5 Figure 3-1: DP/DHGP Pressure transmitter dimensions unit mm/inch ........10 Figure 3-2: DP/DHGP Pressure antenna dimensions unit mm/inch ...........
  • Page 14 SmartLine Wireless User's Manual Revision 2...

  • Page 15: Introduction

    License Keys can be purchased from Honeywell to Activate the Anti-Aliasing Filter Feature. To Order Contact Honeywell and Provide the Device ID value for the transmitter you want to buy the feature for. The Device ID can be found under “Device Vendor Parameters” in the WDM interface.

  • Page 16: About The Transmitter

    SmartLine Wireless Transmitter’s operating functions. The SmartLine Wireless DP model type is capable of measuring mass flow and volumetric flow. When minimum and maximum flow rate values are configured as PV scale 0% and 100% values...

  • Page 17: Figure 1-1 - Smartline Wireless Transmitter Functional Diagram

    1. Introduction 1.6. About the transmitter Figure 1-1 - SmartLine Wireless Transmitter Functional Diagram Revision 2 SmartLine Wireles User's Manual...

  • Page 18: Physical Characteristics

    As shown in Figure 1-2, the SmartLine Wireless transmitter is packaged in two major assemblies: the Electronics Housing and the meter body. The elements in the Electronic Housing respond to IR commands and execute the software and protocol for the different pressure measurement types.

  • Page 19: Figure 1-3- Smartline Wireless Transmitter Electronics Housing Components

    1. Introduction 1.7. Physical Characteristics Figure 1-3– SmartLine Wireless Transmitter Electronics Housing Components Revision 2 SmartLine Wireles User's Manual...

  • Page 20: Preparation And Quick Start

    2. Preparation and Quick Start Introduction This section is useful if you are unfamiliar with the SmartLine Wireless transmitter, want a quick start list, or if you want to configure and test your transmitter in an office environment before installing it in its final location.
  • Page 21 The provisioning key will remain. 7. CALIBRATE. If required, calibration should only be done after the transmitter is installed in its final location. See section 4.6. Revision 2 SmartLine Wireles User's Manual...

  • Page 22: Installation

    3. Installation 3.1 Installation Site Evaluation Evaluate the site selected for the SmartLine Wireless Transmitter installation with respect to the process system design specifications and Honeywell’s published performance characteristics for your particular model. Some parameters that you may want to include in your site evaluation are: ...

  • Page 23: Transmitter Weights And Dimensions

    Note: Add 8.0 pounds (3.6 kg) to any model equipped with the stainless-steel housing option (Model Selection Guide Table IV selections M or N) For Flange and Remote Seal transmitter dimensions, obtain appropriate installation drawing using Installation drawing number tables in section 3, as a guide. Revision 2 SmartLine Wireles User's Manual...

  • Page 24: Dimensions

    3. Installation 3.4. Transmitter Weights and Dimensions Dimensions Figure 3-1: DP/DHGP Pressure transmitter dimensions unit mm/inch SmartLine Wireless User's Manual Revision 2...

  • Page 25: Figure 3-2: Dp/Dhgp Pressure Antenna Dimensions Unit Mm/Inch

    3. Installation 3.4. Transmitter Weights and Dimensions Figure 3-2: DP/DHGP Pressure antenna dimensions unit mm/inch Revision 2 SmartLine Wireles User's Manual...

  • Page 26: Figure 3-3: Gp/Ap Pressure Transmitter Dimensions Unit Mm/Inch

    3. Installation 3.4. Transmitter Weights and Dimensions Figure 3-3: GP/AP Pressure transmitter dimensions unit mm/inch SmartLine Wireless User's Manual Revision 2...

  • Page 27: Figure 3-4: Gp/Ap Pressure Antenna Dimensions Unit Mm/Inch

    3. Installation 3.4. Transmitter Weights and Dimensions Figure 3-4: GP/AP Pressure antenna dimensions unit mm/inch Revision 2 SmartLine Wireles User's Manual...

  • Page 28: Installation Drawing Number Tables

    3. Installation 3.5. Installation drawing number tables Installation drawing number tables If an installation drawing from the table below is required, please contact your local Honeywell representative. Refer to Honeywell drawing numbers in Table 3-2 for detailed dimensions. Abbreviated overall dimensions are also shown on the Specification Sheets for the transmitter...

  • Page 29: Conduit / Cable Entries

    50023232-001 IP68 ----------------------------------- Gland –40 – 212ºF –40 – 100ºC ½ NPT Cable 50023212-001 IP68 ----------------------------------- Gland –40 – 212ºF Note: Torque conduit entry plugs, cable glands, or adapters to 32 Nm (24 lb-ft). Revision 2 SmartLine Wireles User's Manual...

  • Page 30: Mounting Summary

    Transmitter models, except those with integral flanges, can be attached to a two-inch (50 millimeter) vertical or horizontal pipe using Honeywell’s optional angle or flat mounting bracket; alternately you can use your own bracket. Models with integral flanges are supported by the flange connection.

  • Page 31: Figure 3-6: Angle Mounting Bracket Secured To A Horizontal Or Vertical Pipe

    See the STAWxxL) following example. Mounting holes in the end of the process Dual-head GP and AP head. EXAMPLE: Inline model mounted to an optional angle bracket. See Figure 3-7. Revision 2 SmartLine Wireles User's Manual...

  • Page 32: Figure 3-7: - Inline Model Mounted To An Optional Bracket

    A maximum zero shift of 2.5 mmHg for an Absolute transmitter or 1.5 inches of water (inH for a Draft Range transmitter can result from a mounting position that is rotated 90 from the SmartLine Wireless User's Manual Revision 2...
  • Page 33 3. Installation 3.7. Mounting Summary vertical. A typical zero-shift of 0.12 mmHg or 0.20 inH O can occur for a five (5)-degree rotation from the vertical. Revision 2 SmartLine Wireles User's Manual...

  • Page 34: Figure 3-9: Using A Spirit Balance To Level A Transmitter

    Transmitter is vertical when mounting it. You do this by leveling the Transmitter side- to-side and front-to-back. Figure 3-9 shows how to level a transmitter using a spirit level. Figure 3-9: Using a Spirit Balance to Level a Transmitter SmartLine Wireless User's Manual Revision 2...

  • Page 35: Figure 3-10: Tank-Flange Mounted Transmitter

    The End User is responsible for providing a flange gasket and mounting hardware suitable for the Transmitter service conditions.  To prevent performance degradation in extended-mount flanged transmitters, ensure that sufficient clearance exists in front of the sensing diaphragm body. Figure 3-10: Tank-Flange Mounted Transmitter Revision 2 SmartLine Wireles User's Manual...

  • Page 36: Table 3-4: Flange Mounting Guidelines

    Refer to Figure 3-11 for a representative remote diaphragm seal installation. Mount the transmitter at a remote distance determined by the length of the capillary tubing. Figure 3-11: Representative Remote Diaphragm Seal Transmitter Installation SmartLine Wireless User's Manual Revision 2...

  • Page 37: Piping The Smartline Wireless Transmitter

    3. Installation 3.8. Piping the SmartLine Wireless Transmitter Depending on transmitter model, connect the remote seal to the tank shown below. Table 3-5: Remote Diaphragm Mounting Details Connect the Remote Seal on …. Transmitter Model Variable Head Fixed or Constant Head...

  • Page 38: Figure 3-12: Typical 3-Valve Manifold With Blow-Down Piping

    3. Installation 3.8. Piping the SmartLine Wireless Transmitter To Downstream Tap To Upstream Tap Blow- Down Blow- Down 3-Valve Valve Valve Manifold Blow- Down Blow- Down Pipi ng Pipi ng To Low Pressure To Hi gh Pressur e Side of Transmitter...

  • Page 39: Table 3-6: Suggested Connection Locations

    3. Installation 3.8. Piping the SmartLine Wireless Transmitter Suggestions for Transmitter Location Suggests connections based on what is being processed by the system. Table 3-6: Suggested Connection Locations Process Suggested Location Description Gases Above the gas line. The condensate drains away from the Transmitter.

  • Page 40: Figure 3-13: Flange Adapter Removal And Replacement

    3. Installation 3.8. Piping the SmartLine Wireless Transmitter Figure 3-13: Flange Adapter Removal and Replacement Refer to the instructions included with the kit for removal and replacement procedures. SmartLine Wireless User's Manual Revision 2...

  • Page 41: Rotate Transmitter Housing

    #1 Phillips Screwdriver or 1/8” Slotted Screwdriver   Torque Screwdriver  1.5 mm hex key Procedure WARNING Risk of death or serious injury by explosion. Do not open transmitter enclosure when an explosive gas atmosphere is present. Revision 2 SmartLine Wireles User's Manual...

  • Page 42: Display Adjustment

    Display adjustment Step Action Honeywell recommends that the transmitter be removed from service and moved to a clean area before servicing. Loosen the M3 locking set screw on the display end-cap. See item 1 in Figure 3-15 Unscrew and remove the end cap.

  • Page 43: 3.11 Antenna Adjustment And Mounting

    ATTENTION Federal Communications Commission (FCC): The SmartLine Wireless Transmitters comply with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

  • Page 44: Figure 3-16: Elbow Antenna Adjustment

    Rotate antenna for best reception. Do not rotate antenna more than 180 degrees either direction or you could damage internal wiring. Tighten set screw shown in Figure 3-16. SmartLine Wireless User's Manual Revision 2...

  • Page 45: 3.12 Remote Antenna

    1 OAWG ground wire and corrosion-resistant connectors. Refer to the National Electrical Code for grounding details. Lightning arrestors for antenna feed coaxial cables are available from HyperLink Technologies, Inc. Revision 2 SmartLine Wireles User's Manual...

  • Page 46: Choosing A Mounting Location

    The location of the antenna is important. Objects such as metal columns, walls, etc. will reduce efficiency. Best performance is achieved when antennas for both Multinodes and SmartLine Transmitters (Leaf Nodes) are mounted at the same height and in a direct line of sight with no obstructions.

  • Page 47: Mounting The Antenna

    Antennas are provided with a mast mounting kit consisting of a mounting bracket and two U-bolt clamps. This kit allows you to mount the antenna to masts with outside diameters (O.D.) from 1.25 inches (3.2 centimeters) to 2 inches (5.1 centimeters). Honeywell recommends that a 1.5 inch (3.8 centimeter) or larger tubing mast be used.

  • Page 48: Directional Mounting Procedure

    When attaching the coax cable to the SmartLine Wireless transmitter, it is recommended that a drip loop with a radius of at least 12 inches (30 cm) be formed close to the SmartLine transmitter. This will minimize ice and water buildup on the transmitter itself. Tighten cables by hand only;...

  • Page 49: Omnidirectional Mounting Procedure

    Remove antenna mounting bolt and washer from antenna base. Insert antenna into mounting bracket and secure with washer and antenna mounting bolt. Do not overtighten. Any drain holes in the antenna base must be kept clear for proper operation. Revision 2 SmartLine Wireles User's Manual...

  • Page 50: Grounding The Antenna

    The lightning arrestor sold by Honeywell features a bulkhead N-Female connector with a rubber “O”-ring seal which can be used for mounting through an enclosure wall. The lightning arrestor can also be mounted using the included stainless steel mounting bracket.
  • Page 51 To lightning arrestor & antenna 12”/30cm Drip loop Thoroughly waterproof the lead-in area. Connect the lead-in cable to the SmartLine Transmitter. Tighten cables by hand only; do not use tools or you could overtighten. Revision 2 SmartLine Wireles User's Manual...

  • Page 52: Start Up

    Both batteries must be the same model from the same manufacturer. Mixing old and new batteries or different manufacturers is not permitted. Use only the following 3.6V lithium thionyl chloride (Li-SOCl2) batteries (non- rechargeable), size D. No other batteries are approved for use in SmartLine Wireless Transmitters. ...

  • Page 53: Figure 4-1: Is Battery Pack Installation

    4. Start up 4.1. Battery Power Option Figure 4-1: IS Battery Pack Installation Battery Pack Repalcement Battery Pack (without batteries) Honeywell part number: 50047517-501 Figure 4-2: IS Battery Pack Revision 2 SmartLine Wireles User's Manual...

  • Page 54: Battery Pack Installation And Replacement Procedure

    11. Ensure all wires are free of the threads to allow the cap to be re-installed 12. Honeywell recommends lubricating the end cap threads with a silicone grease such as Dow Corning #55 or equivalent before replacing the end cap 13.

  • Page 55: Power Supply Option

    1. The 24V wiring terminals accepts 26 to 12 gauge wiring. The terminals shall be torqued from 0.4 Nm to 0.5 Nm (3.5 to 4.4 lb-in). Figure 4-3: 24V Power Supply Installation Revision 2 SmartLine Wireles User's Manual...

  • Page 56: 24V Power Supply

    4. Start up 4.2. 24V Power Supply Option 24V Power Supply Replacement 24V Power Supply Honeywell part number: 50136118-501 Figure 4-4: 24V Power Supply Module SmartLine Wireless User's Manual Revision 2...

  • Page 57: 24V Power Supply Connection/Replacement Procedure

    Torque Screwdriver required  1.5 mm hex key It is the User/Installer’s responsibility to install the SmartLine Wireless Transmitters in accordance with national and local code requirements. Refer to Error! Reference source not found. and Error! Reference source not found. Step...

  • Page 58: Grounding

    28.0 Vmax 100 mA max GROUND SHIELD AT THIS END ONLY THE POWER SUPPLY OUTPUT SHALL ONLY BE CONNECTED TO THE INTERNAL TRANSMITTER CABLE Figure 4-5: Power Supply 24V dc Option (DC) System Diagram SmartLine Wireless User's Manual Revision 2...

  • Page 59: Display Sequence

    To enable the over-the-air provisioning capability, you must first enable this feature in the OneWireless User Interface. For more information, please reference the One Wireless R310 Wireless Device Manager User’s Guide (OWDOC-X254-en-310). Revision 2 SmartLine Wireles User's Manual...

  • Page 60: Calibrating The Transmitter

    If successful, the display will briefly show “ZERO SET”. If unsuccessful the display will briefly show “ERROR”. When ready, in OneWireless User Interface return the transmitter’s channel to service Automatic and set Software Write Protect to Enable. SmartLine Wireless User's Manual Revision 2...

  • Page 61: Procedure For Field Calibration Of Honeywell Compound Characterized Smartline Wireless Transmitters

     0-5 to 0-100 psi/0-0.34 to 0-7 bar Compound Characterized Honeywell SmartLine Wireless Transmitters are fully characterized at the factory and have an applied factory calibration over the range of the transmitter (URL). Field calibration is provided to allow up to 5% adjustment over a reduced operating range providing accuracy within .075% of the reduce range or ±0.025 + 0.05 20 psi span psi or ±0.025 + 0.05 (1.4 bar) span bar in % span.
  • Page 62 Source will be set to NONE. This operation will set the device to a known good state. If the calibration status does not return SUCCESS stop and call Honeywell customer support for further assistance. Cal Clear will clear any previous user calibration including and zero bias established using a CAL ZERO command.
  • Page 63 5% of the URL. Revision 2 SmartLine Wireles User's Manual...

  • Page 64: Function Blocks

    5. Function blocks 5.1. Introduction 5. Function blocks Introduction This section explains the construction and contents of the SmartLine Wireless Transmitter Function Blocks. Block description Block types Blocks are the key elements that make up the transmitter’s configuration. The blocks contain data (block objects and parameters) which define the application, such as the inputs and outputs, signal processing and connections to other applications.

  • Page 65: Operation

    Connection status. Shows Status periodically and also shows an Antenna to indicate Joined Network Status or ‘N’ to indicate Not Joined Network Status. See section 6.2.  PV display. Default mode of the transmitter displays the PV and any status messages. See section on page 54. Revision 2 SmartLine Wireles User's Manual...

  • Page 66: Transmitter Connection Status

    The transmitter has sent a ControlRequest to Wait for connection. If the transmitter does the Security Manager Network Object and is not make a connection within five minutes, awaiting a response see UNJOINED in this table. SmartLine Wireless User's Manual Revision 2...
  • Page 67 UNJOINED in this table. -No MAC- The Radio Has not been assigned a MAC Contact Honeywell Support. A new radio is address at the factory. required. JOINED Transmitter has validated the key and has No action required.

  • Page 68: Transmitter Pv Display

    If no device status is displayed, then the device status is normal. Table 6-3: SmartLine Wireless DP units Pressure Description Pascal gigapascal megapascal...
  • Page 69 Where scale EU100 and scale EU0 are in flow units and Cal Upper and Cal Lower are in pressure units. The square root function is automatically employed for conversion from pressure to flow scale units. Calibration units are always in pressure units. Revision 2 SmartLine Wireles User's Manual...

  • Page 70: Table 6-4: Smartline Wireless Flow Units

    6. Operation 6.3. Transmitter PV display Table 6-4: SmartLine Wireless Flow units FLOW Description CMPS cubic meters per second CMPM cubic meters per minute CMPH cubic meters per hour CMPD cubic meters per day liters per second liters per minute...

  • Page 71: Pv Status

    Sensor Failure has occurred or the transmitter was unable to communicate with the sensor.  Check the connection between the Sensor and the Main Board of the transmitter.  Contact Honeywell Support if the problem persists. Revision 2 SmartLine Wireles User's Manual...

  • Page 72: Table 6-6: Device Status

    Sensor Read Only Memory ‘F’ Status RAM Fault* Startup diagnostics Replace sensor module. See detected defect in page 70. Processor Random Access Memory The following statuses are displayed only in OneWireless UI Device Status. SmartLine Wireless User's Manual Revision 2...
  • Page 73 Indicates that both the Calibration the zero offset upper and lower trim points as well as the zero offset has been Calibrate using the lower and cleared. The calibration upper trim points. source is none. Revision 2 SmartLine Wireles User's Manual...

  • Page 74: Provisioning Device Menus

    (or other nodes) to the OneWireless network,  clear all security keys from the Provisioning Device, clear the transmitter’s key and reset its configuration to factory defaults (such as for  deprovisioning). SmartLine Wireless User's Manual Revision 2...

  • Page 75: Figure 6-2: Security And Node Deployment

    The Transmitter may continue to show the diagnostic message “NO KEY” for a brief time while it validates the key before showing the “DISCOVER” message. To verify your transmitter has been provisioned, see the Connection prompt on the Read Device Information screen Figure 6-3 Revision 2 SmartLine Wireles User's Manual...

  • Page 76: De-Provisioning

    For more details on keys, refer to the One Wireless documents in References Read Device Information Use this to read the transmitter’s information shown in Figure 6-3. Similar to quick view parameters on the transmitter display. Figure 6-3: Read Device Information SmartLine Wireless User's Manual Revision 2...

  • Page 77: Table 6-7: Read Device Information

    Joined – A secure connection is formed with the network. The second line contains detailed state information useful for problem reporting. Revision 2 SmartLine Wireles User's Manual...

  • Page 78: Advanced Options

    6. Operation 6.4. Provisioning Device menus Advanced Options Advanced options are non-typical configuration commands. Figure 6-4: Advanced Options SmartLine Wireless User's Manual Revision 2...

  • Page 79: Table 6-8: Advanced Options

    Read Power Level Reads the transmission power level of the transmitter radio. Reads the transmitter’s tag name Read Tag Name Write the transmitter’s tag name with the entered text, maximum 16 characters Write Tag Name Revision 2 SmartLine Wireles User's Manual...

  • Page 80: Maintenance/Repair

    Replacement of damaged parts such as the transmitter display/sensor and batteries. Preventive maintenance The SmartLine Wireless Transmitter itself does not require any specific maintenance routine at regularly scheduled intervals. However, you should consider carrying out these typical inspection and maintenance routines on a schedule that is dictated by the characteristics of the process medium being measured and whether blow-down facilities or purge systems are being used.

  • Page 81: Procedure

    Inspect barrier diaphragm for any signs of deterioration or corrosion. Look for possible residue and clean if necessary. If diaphragm is dented, has distorted convolutions or radial wrinkles, performance may be affected. Contact Honeywell for assistance. Replace process head gasket. ATTENTION ...

  • Page 82: Figure 7-1: Assembly Of Dp Transmitter Process Heads

    7. Maintenance/Repair 7.3. Inspecting and cleaning barrier diaphragms Figure 7-1: Assembly of DP Transmitter Process Heads Figure 7-2: STW Standard Transmitter - Head Bolt Tightening Sequence SmartLine Wireless User's Manual Revision 2...

  • Page 83: Torque Ratings

    48,8 Nm +/- 2,4 Nm (36.0 lb-ft +/- 1.8 lb-ft) (42.0 lb-ft +/- 2.1 lb-ft) (50.0 lb-ft +/- 2.5 lb-ft) except draft range 50049713XXX5 draft range 20,3 Nm +/- 1,0 Nm (15.0 lb-ft +/- 0.8 lb-ft) transmitters only Revision 2 SmartLine Wireles User's Manual...

  • Page 84: Replacing Electronics Module

    Table 7-3: Electronics module replacement Step Action Honeywell recommends that the transmitter be removed from service and moved to a clean area before servicing. Loosen the M3 locking set screw on the display end-cap. See item 1 in Figure 7-3.

  • Page 85: Replacing Batteries

    If the 24V power source should be replaced if the transmitter doesn’t power up or the output voltage of the 24V supply is less than 7.5V. See section for 24V power supply module replacement procedure. Revision 2 SmartLine Wireles User's Manual...

  • Page 86: Replacing Antenna

    POTENTIAL ELECTROSTATIC CHARGING HAZARD The integrally mounted antenna shroud is made of Teflon® and has a surface resistance greater than 1G ohm per square. When the SmartLine Wireless transmitter is installed in potentially hazardous locations care should be taken not to electrostatically charge the surface of the antenna shroud by rubbing the surface with a cloth, or cleaning the surface with a solvent.

  • Page 87: Antenna Replacement Procedure

    Figure in). Replace the front end cap. Honeywell recommends lubricating the front end cap O-ring with a Silicone Grease such as Dow Corning #55 or equivalent before replacing the end cap. Adjust antenna for best reception. Don’t rotate antenna more than 180 degrees either direction or you could twist and break the antenna wiring inside.

  • Page 88: Figure 7-4: Antenna Replacement

    7. Maintenance/Repair 7.7. Replacing antenna Figure 7-4: Antenna replacement SmartLine Wireless User's Manual Revision 2...

  • Page 89: Parts

    Parts that are supplied in kits are indicated in each illustration by key number callout with the letter K prefix. Note that the meter body replacement parts and mounting brackets for the SmartLine wireless pressure transmitters are the same as and interchangeable with the STW700/800 series of pressure transmitters, for like models.

  • Page 90: Mounting Brackets

    8. Parts 7.8. Transmitter body Mounting Brackets Figure 8-1: Angle and Flat Bracket Parts SmartLine Wireless User's Manual Revision 2...

  • Page 91: Table 8-2: Angle And Flat Bracket Parts (Refer To Figure 8-1)

    Figure No. Specify DP Models Figure 8-2 complete GP/AP HEAD Models Figure 8-2 number from Figure 8-3 nameplate LGP/LAP Models Figure 8-3 Flange Mount Models Figure 8-5 Figure 8-6 Remote Diaphragm Seal Models Figure 8-8 Revision 2 SmartLine Wireles User's Manual...

  • Page 92: Table 8-5: Models Stdw810, 820, 825, 830 & 870

    51452867-330 Hastelloy C Flange Adapters and with 316 SS (non- NACE) bolts Each 1/2-inch NPT Flange Adapter Kit includes: Gasket, Flange Adapter 1/2-inch NPT Flange Adapter Bolt, hex head, 7/16-20 UNF, 1.50 inches long SmartLine Wireless User's Manual Revision 2...
  • Page 93 51452866-506 Monel Bolt and Nut Kit 51452866-507 Duplex Bolt and Nut Kit 51452866-508 Stainless Steel Bolt and Nut Kit with NACE 6K Each Bolt and Nut Kit Includes: Head Bolt Head Nut Adapter Bolt Revision 2 SmartLine Wireles User's Manual...

  • Page 94: Figure 8-2: Models Stdw810, 820, 825, 830, & 870

    8. Parts 7.8. Transmitter body Figure 8-2: Models STDW810, 820, 825, 830, & 870 (Ref. Table 8-5) SmartLine Wireless User's Manual Revision 2...

  • Page 95: Table 8-6: Parts For Stgw830, 840, 870 And Staw822, 840 Transmitter Body

    Process Heads, which include stainless steel Pipe Plug, Vent Plug, and Vent Bushing. Note 2: The Kit for Process Heads without side vent/drain does not include Pipe Plugs (K1). Reference Head 51452951-502 316 SS Blind Reference Head Revision 2 SmartLine Wireles User's Manual...
  • Page 96 51452866-506 Monel Bolt and Nut Kit 51452866-507 Duplex Bolt and Nut Kit 51452866-508 Stainless Steel Bolt and Nut Kit with NACE 6K Each Bolt and Nut Kit Includes: Head Bolt Head Nut Adapter Bolt SmartLine Wireless User's Manual Revision 2...

  • Page 97: Figure 8-3: Stgw830, 840, 870, And Staw822, 840 Transmitter Body

    8. Parts 7.8. Transmitter body Figure 8-3: STGW830, 840, 870, and STAW822, 840 Transmitter Body (Ref. Table 8-6) Revision 2 SmartLine Wireles User's Manual...

  • Page 98: Table 8-7: Inline Gauge And Inline Atmospheric Meter Body Parts

    Figure 8-4: Inline Gauge and Inline Atmospheric Display Bodies Table 8-8: Flange-Mounted Meter Body Parts (Refer to Figure 8-5 Figure 8-6) Part Number Description Qty/Unit Specify complete STW Series 800 replacement meter body model number from nameplate SmartLine Wireless User's Manual Revision 2...

  • Page 99: Figure 8-5: Extended Flange Design

    8. Parts 7.8. Transmitter body Figure 8-5: Extended Flange Design Figure 8-6: Pseudo Flange design Revision 2 SmartLine Wireles User's Manual...

  • Page 100: Figure 8-7: Flush Flange Design

    8. Parts 7.8. Transmitter body Figure 8-7: Flush Flange Design Figure 8-8: Remote Seal Diaphragm No replacement meter body (Key No.1) is available for Remote Diaphragm Seal models SmartLine Wireless User's Manual Revision 2...

  • Page 101: Appendix A - Modbus

    Appendix A - Modbus Table 8-9: SmartLine Wireless Pressure – Modbus table Wireless Pressure Name Description Data Type Data Size Access Class Enum Value Enum Description Channel process value. AnalogValueStatus 5 Read Only Dynamic MODE Channel mode. Mode 4 Read/Write Static MODE.TARGET...
  • Page 102 4°C 1151 - mmH2O (68°F) millimeters of water at 68°F 1156 - inHg (0°C) inches of mercury at 0°C 1158 - mmHg (0°C) millimeters of mercury at 0°C 1342 - % percent SmartLine Wireles User's Manual Revision 2...
  • Page 103 Uint8 1 Read Only Constant Maximum static pressure rating in selected MAX_SP scale units Float 4 Read Only Constant Maximum over pressure rating in selected scale units Float MAX_OVP 4 Read Only Constant Revision 2 SmartLine Wireles User's Manual...

  • Page 104: Table 8-10 Smartline Wireless - Modbus Table

    Table 8-10 SmartLine Wireless – Modbus table Wireless Pressure Name Description Data Type Data Size Access Class Enum Value Enum Description UAP_VERREV Field device application revision. VisibleString 64 Read Only Static UAP_STREV Field device application static data revision level. Uint16...
  • Page 105 RESET_COUNTERS Boolean 1 Read/Write Static ROUTING_ASSIGNMENT Field device radio network routing assignment. Uint8 1 Read/Write Static 0 - Routing Disabled Routing Disabled 1 - Routing Enabled Routing Enabled 2 - Not Applicable Not Applicable Revision 2 SmartLine Wireles User's Manual...
  • Page 106 Uint32 4 Read Only Dynamic STAT_WRITEREQRECV Write requests from field device application to WDM. Uint32 4 Read Only Dynamic Write request timeouts between WDM and field STAT_WRITEREQTIMEOUT device application. Uint32 4 Read Only Dynamic SmartLine Wireles User's Manual Revision 2...
  • Page 107 24 Read Only Dynamic STAT_RADIOMODEL Field device radio model string. VisibleString 16 Read Only Dynamic STAT_RADIOREVISION Field device radio revision string. VisibleString 16 Read Only Dynamic STAT_SERIALNUMBER Field device serial number. VisibleString 16 Read Only Dynamic Revision 2 SmartLine Wireles User's Manual...

  • Page 108: Appendix B - Certifications And Approvals

    Appendix B - Certifications and Approvals B1. EU Declaration of Conformity SmartLine Wireless User's Manual Revision 2...
  • Page 109 Revision 2 SmartLine Wireless User's Manual...
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  • Page 112: Hazardous Location Certifications

    CAN/CSA C22.2 No.60079-31:15 ANSI/UL 60079-11-2014 ANSI/UL 60079-15-2013 ANSI/UL 60079-1-2015 FM 3600 – Dec 2011 FM 3615 – Aug 2006 ANSI/UL 60079-31-2015 ANSI/IEC 60529 – 2004 FM 3616 – Dec 2011 ANSI/UL 913-2015 ANSI/UL 61010-1-2016 ANSI/UL 50E-2015 SmartLine Wireless User's Manual Revision 2...
  • Page 113 Standards Used: EN 60079-0 : 2012 + A1 EN 60079-1 : 2014 EN 60079-11 : 2012 EN 60079-26 : 2006 EN 60079-7 : 2015 EN 60079-31 : 2009 EN 60529 : 2001 + A1 Revision 2 SmartLine Wireless User's Manual...
  • Page 114 “Ex tb” is as follows: Protection Type Temperature Class T125C T95C Ex tb Ta = -40 to 85°C Ta = -40 to 85°C Tp = -40 to 125°C Tp = -40 to 95°C SmartLine Wireless User's Manual Revision 2...

  • Page 115: Battery

    16.0 V min to 28.0 V max, Supply Current Capability 100 mA For Intrinsically Safe: A suitable barrier, mounted in a suitable enclosure, or in a non-hazardous location is needed. See Control drawings later in this section, for entity parameters and other details. Revision 2 SmartLine Wireless User's Manual...

  • Page 116: B3. Conditions Of Certification

    [ ] adjacent to the type of protection used on the equipment certification nameplate. Once a type of protection has been checked on the nameplate, the equipment will not be reinstalled using any of the other certification types. SmartLine Wireless User's Manual Revision 2...

  • Page 117: B4. Radio Compliance Information

    B4. Radio Compliance Information The SmartLine Wireless pressure transmitter uses a low powered ISA100 2.4GHz radio to communicate with the Radio Infrastructure and Gateway devices that are connected to a wired DCS network. The wireless transmit power is set at the factory depending on the destination country.

  • Page 118: Japanese Restrictions

     Intentional or unintentional changes or modifications must not be made to the SmartLine Wireless Transmitters unless under the express consent of the party responsible for compliance. Any such modifications could void the user’s authority to operate the equipment and will void the manufacturer’s warranty.
  • Page 119 B5. Control Drawing Revision 2 SmartLine Wireless User's Manual...
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  • Page 124 2 letter code Austria Latvia Belgium Liechtenstein Bulgaria Lithuania Cyprus Malta Czech Republic Netherlands Denmark Norway Estonia Poland Finland Portugal France Romania Germany Slovakia Greece Slovenia Hungary Spain Iceland Sweden Ireland Switzerland Italy United Kingdom SmartLine Wireless User's Manual Revision 2...
  • Page 125 Measured static pressure in PV4 algorithm Absolute critical pressure of the gas Static pressure at downstream point Measured differential pressure in Pascals in PV4 algorithm Absolute pressure of flowing gas Reduced pressure Static pressure at upstream point Revision 2 SmartLine Wireless User's Manual...
  • Page 126 Resistance Temperature Detector Smart Field Communicator STIM Pressure Transmitter Interface Module STIMV IOP Pressure Transmitter Interface Multivariable Input/Output Processor Thermocouple Upper Range Limit Upper Range Value Universal Station Volts Alternating Current Volts Direct Current SmartLine Wireless User's Manual Revision 2...
  • Page 127 Installation ................. 8 Installation Site Evaluation Telephone and Email Contacts ...........v Site Evaluation .............. 8 Torque ratings ..............69 Introduction ............... 1 Transmitter Quick Start ............. 6 Licensing ................1 Weights and Dimensions ........... 9 Revision 2 SmartLine Wireless User's Manual...
  • Page 128 This page has been intentionally left blank SmartLine Wireless User's Manual Revision 2...
  • Page 129 Honeywell China Inc. Phone: (86-21) 5257-4568 Fax: (86-21) 6237-2826 Singapore Honeywell Pte Ltd. Phone: +(65) 6580 3278 Fax: +(65) 6445-3033 South Korea Honeywell Korea Co Ltd Phone: +(822) 799 6114 Fax: +(822) 792 9015 Revision 1 SmartLine Wireles User's Manual...
  • Page 130 To learn more about SmartLine Transmitters, visit www.honeywellprocess.com Or contact your Honeywell Account Manager Process Solutions Honeywell 1250 W Sam Houston Pkwy S Houston, TX 77042 Honeywell Control Systems Ltd Honeywell House, Skimped Hill Lane Bracknell, England, RG12 1EB Shanghai City Centre, 100 Jungi Road Shanghai, China 20061 34-SW-25-01, Rev.2...

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