KUHN Hector 3000 Complementary Instructions
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KUHN Hector 3000 Complementary Instructions

KUHN Hector 3000 Complementary Instructions

Conventional seed drills
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Complementary instructions
KC0010GB H
Conventional seed drills
INTEGRA G2 \ PREMIA
KC0010GB H
- English - 01-2010

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Summary of Contents for KUHN Hector 3000

  • Page 1 Complementary instructions KC0010GB H Conventional seed drills INTEGRA G2 \ PREMIA KC0010GB H - English - 01-2010...

  • Page 3: Dear Owner

    HECTOR 3000 $Dear Owner In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and improvement. You will find, as have thousands of owners all over the world, that you have the best that engineering skill and actual field testing can produce.

  • Page 4: Table Of Contents

    INTEGRA G2 \ PREMIA HECTOR 3000 $Contents Dear Owner ........................1 Contents..........................2 Control box identification....................4 Front view............................4 Manufacturers' marking ........................5 Optional equipment..........................5 Safety..........................6 Description of symbols used in this document................6 Safety instructions ...........................7 Specifications .........................9 Technical specifications ........................9 Description of the box........................10 Meaning of symbols ........................11...
  • Page 5 INTEGRA G2 \ PREMIA HECTOR 3000 Putting into service ..................... 21 Switches on the control box ......................21 Machine use ......................... 22 Adjustments before first use......................22 Preliminary adjustments at work ....................27 Use during work ..........................44 Simple maintenance ....................47 Error codes .............................

  • Page 6: Control Box Identification

    INTEGRA G2 \ PREMIA HECTOR 3000 $Control box identification 1. Front view Control box identification...

  • Page 7: Manufacturers' Marking

    INTEGRA G2 \ PREMIA HECTOR 3000 2. Manufacturers' marking Please note the serial number of your equipment. This information is to be indicated to the dealer for all spare parts orders. Type: Serial no.: KUHN reference: The software version: 2.2 3.

  • Page 8: Safety

    INTEGRA G2 \ PREMIA HECTOR 3000 $Safety 1. Description of symbols used in this document This symbol indicates a potentially hazardous situation that if not avoided, could result in serious bodily injury. This symbol is used to identify special instructions or procedures which, if not followed strictly, could result in machinery damage.

  • Page 9: Safety Instructions

    Never let anyone operate the machine who is not trained to do so. Should you have any difficulties in understanding certain parts in this manual, please contact your KUHN dealer. Precautions to take before using the control box Place the control box so that it cannot interfere with other tractor controls and be activated inadvertently.
  • Page 10 INTEGRA G2 \ PREMIA HECTOR 3000 Precautions when driving Before transporting the machine on public roads, make sure no function of the control box or of the control accessories can be switched on inadvertently. Make sure tractor valves and power take-off are deactivated and not inadvertently engaged.

  • Page 11: Specifications

    INTEGRA G2 \ PREMIA HECTOR 3000 $Specifications 1. Technical specifications Hector 3000 The HECTOR 3000 electronic control box is used to: - Control the pre- and post-emergence marker system. - Count the area sown (daily and total counter). - Indicate forward speed.

  • Page 12: Description Of The Box

    INTEGRA G2 \ PREMIA HECTOR 3000 2. Description of the box Symbols Screen Data modification keys Function key Area button Speed button / Calibration Marker display Marker button Alarm keys / Blower Specifications...

  • Page 13: Meaning Of Symbols

    INTEGRA G2 \ PREMIA HECTOR 3000 3. Meaning of symbols Symbol (1): • Metering units. Symbol (2): • Side markers. Symbol (3): • Drive wheel. Symbol (4): • Seed level. 4. Description of the controls Data modification keys Keys (1) and (2) enable modifying data displayed on screen (3).
  • Page 14 INTEGRA G2 \ PREMIA HECTOR 3000 Area button - Working width adjustment. - Displaying and adjusting the counters: • Displaying the daily area counter (ha). • Displaying the total area counter (ha). • Counter reset. Speed button - Displays the speed.
  • Page 15 INTEGRA G2 \ PREMIA HECTOR 3000 Alarm keys - Alarm activation and deactivation. Specifications...

  • Page 16: Assembly And Fitting

    The control box is connected to: - A tractor 3-pin socket. - A 7-pin plug of the Hector 3000 junction box. For tractors not fitted with a 3-pin socket, a wiring harness can be ordered under (1): Part no.
  • Page 17 31 (2) 82 (3) Junction box INTEGRA G2 from A0001 to C9999 The Hector 3000 on the seed drill is composed of: - 1 junction box (1). - 2 marker sensors. - 1 tramlining control electro-magnet. - 1 seed level sensor (Second sensor as optional equipment on: INTEGRA G2).
  • Page 18 INTEGRA G2 \ PREMIA HECTOR 3000 Wiring harness (PREMIA) The Hector 3000 on the seed drill is composed of: - 1 wiring harness (1). - 2 marker sensors. - 1 electric tramlining control cylinder. - 1 wheel rotation sensor. The junction box is connected to the control box with a 7- pin plug (2).

  • Page 19: Electrical Diagrams

    INTEGRA G2 \ PREMIA HECTOR 3000 2. Electrical diagrams INTEGRA G2 from A0001 to C9999 Assembly and fitting...
  • Page 20 INTEGRA G2 \ PREMIA HECTOR 3000 INTEGRA G2 from D0000 to ..Assembly and fitting...
  • Page 21 INTEGRA G2 \ PREMIA HECTOR 3000 PREMIA Assembly and fitting...

  • Page 22: Positioning And Parking

    INTEGRA G2 \ PREMIA HECTOR 3000 3. Positioning and parking The control box must be easily accessible from the tractor cab. Control box mounting It is held by means of a magnet (1). Control box removal Store control box in a dry place free of dust.

  • Page 23: Putting Into Service

    INTEGRA G2 \ PREMIA HECTOR 3000 $Putting into service 1. Switches on the control box Before switching the control box on, check that nobody is within the machine pivoting area: switching on the control box can activate functions on the machine.

  • Page 24: Machine Use

    INTEGRA G2 \ PREMIA HECTOR 3000 $Machine use 1. Adjustments before first use Introduction On switching on the control box press simultaneously key (1). - Following parameters can be modified: • Type of seed drill. • Number of magnets or tramlining control cylinders.
  • Page 25 INTEGRA G2 \ PREMIA HECTOR 3000 Configuration of the type of seed drill The display below the symbols has the following significations: Symbols Displays = Pneumatic seed drills.(Blower sensor) = Mechanical seed drills.(Distribution sensor) = Precision Seed Drills. Side markers: = Activated.
  • Page 26 INTEGRA G2 \ PREMIA HECTOR 3000 Setting the number of electro-magnets or electric cylinders Number of magnets or tramlining control cylinders. - Press keys (3) and (2) to modify the parameter. Conventional seed drills: - 1 tramlining control electro-magnet. - Press for approximately 3 seconds on key (1).
  • Page 27 INTEGRA G2 \ PREMIA HECTOR 3000 Checking sensors Allows to check the various seed drill sensors. - Rotate wheel. (INTEGRA: Gearbox engaged). • The top segment of the first digit flashes. - Raise the markers. • The top segment of the second digit is ON.
  • Page 28 INTEGRA G2 \ PREMIA HECTOR 3000 Marker sensor signal time delay The sensor signal time delay can be adjusted for the following positions: - Raised - Lowered An increase in the time delay is required for particular cases where the sensor is not fitted on the marker The time can be adjusted from 0.0 to 9.9...

  • Page 29: Preliminary Adjustments At Work

    INTEGRA G2 \ PREMIA HECTOR 3000 2. Preliminary adjustments at work Introduction The following settings which are specific to the machine are to be carried out: - Working width. - Memorization and calibration of the forward travel impulses. - Tramlining rhythm.
  • Page 30 INTEGRA G2 \ PREMIA HECTOR 3000 Memorization and calibration of the forward travel impulses In order to display the correct speed and for the hectare counter to calculate correctly, it is necessary to program the number of pulses over a distance of 100 m (328’1’’).
  • Page 31 INTEGRA G2 \ PREMIA HECTOR 3000 Field calibration The field calibration is carried out over a distance of 100m (328’1’’). - Simultaneously press keys (1) and (5). • Symbol is displayed during 2 seconds. • The memorized parameter appears. - Simultaneously press keys (2) and (3).
  • Page 32 INTEGRA G2 \ PREMIA HECTOR 3000 Adjusting the tramlining rhythm Before starting sowing, set the tramlining rhythm. This rhythm depends on the seed drill widths and the treatment machine. - See the adjustment chart. Adjustment chart - In symmetrical rhythms , the wheel track marking will be done in a single sowing strip.
  • Page 33 INTEGRA G2 \ PREMIA HECTOR 3000 Adjustment procedure - Press for approximately 3 seconds on key (6). • The stored rhythm flashes. - Using keys (2) and (3), select the required tramlining rhythm. • See the adjustment chart. - Press for approximately 3 seconds on key (1).
  • Page 34 INTEGRA G2 \ PREMIA HECTOR 3000 Rhythm 3 symmetrical - 3.00 m (9’10’’) sowing. - 9.00 m (29’6’’) treatment. - 4.00 m (13’1’’) sowing. - 12.00 m (39’4’’) treatment. Sowing start: Edge on the left or right Programming: - Rhythm SY3 (a).
  • Page 35 INTEGRA G2 \ PREMIA HECTOR 3000 Rhythm 4 asymmetrical - 3.00 m (9’10’’) sowing. - 12.00 m (39’4’’) treatment. - 4.00 m (13’1’’) sowing. - 16.00 m (52’6’’) treatment. Sowing start: Edge to the left Programming: - Rhythm AS4 (a).
  • Page 36 INTEGRA G2 \ PREMIA HECTOR 3000 Rhythm 5 symmetrical - 3.00 m (9’10’’) sowing. - 15.00 m (49’3’’) treatment. - 4.00 m (13’1’’) sowing. - 20.00 m (65’7’’) treatment. Sowing start: Edge on the left or right Programming: - Rhythm SY5 (a).
  • Page 37 INTEGRA G2 \ PREMIA HECTOR 3000 Rhythm 6 asymmetrical - 3.00 m (9’10’’) sowing. - 18.00 m (59’1’’) treatment. - 4.00 m (13’1’’) sowing. - 24.00 m (78’9’’) treatment. Sowing start: Edge to the left Programming: - Rhythm AS6 (a).
  • Page 38 INTEGRA G2 \ PREMIA HECTOR 3000 Rhythm 7 symmetrical - 3.00 m (9’10’’) sowing. - 21.00 m (68’11’’) treatment. - 4.00 m (13’1’’) sowing. - 28.00 m (91’10’’) treatment. Sowing start: Edge on the left or right Programming: - Rhythm SY7 (a).
  • Page 39 INTEGRA G2 \ PREMIA HECTOR 3000 Rhythm 8 asymmetrical - 3.00 m (9’10’’) sowing. - 24.00 m (78’9’’) treatment. - 4.00 m (13’1’’) sowing. - 32.00 m (105’) treatment. Sowing start: Edge to the left Programming: - Rhythm AS8 (a).
  • Page 40 INTEGRA G2 \ PREMIA HECTOR 3000 Rhythm 9 symmetrical - 3.00 m (9’10’’) sowing. - 27.00 m (88’7’’) treatment. - 4.00 m (13’1’’) sowing. - 36.00 m (118’1’’) treatment. Sowing start: Edge on the left or right Programming: - Rhythm SY9 (a).
  • Page 41 INTEGRA G2 \ PREMIA HECTOR 3000 Rhythm 10 asymmetrical - 3.00 m (9’10’’) sowing. - 30.00 m (98’5’’) treatment. - 4.00 m (13’1’’) sowing. - 40.00 m (131’3’’) treatment. Sowing start: Edge to the left Programming: - Rhythm AS10 (a).
  • Page 42 INTEGRA G2 \ PREMIA HECTOR 3000 Rhythm 11 symmetrical - 3.00 m (9’10’’) sowing. - 33.00 m (108’3’’) treatment. - 4.00 m (13’1’’) sowing. - 44.00 m (144’4’’) treatment. Sowing start: Edge on the left or right Programming: - Rhythm SY11 (a).
  • Page 43 INTEGRA G2 \ PREMIA HECTOR 3000 Rhythm 12 asymmetrical - 3.00 m (9’10’’) sowing. - 36.00 m (118’1’’) treatment. - 4.00 m (13’1’’) sowing. - 48.00 m (157’6’’) treatment. Sowing start: Edge to the left Programming: - Rhythm AS12 (a).
  • Page 44 INTEGRA G2 \ PREMIA HECTOR 3000 Select the rows to disengage according to the tractor wheel track (INTEGRA G2) There are 10 disengageable metering units for the 3.00m and 4.00m (9’10’’ - 13’1’’) seed drills, this allows selecting the number and position of the rows to disengage.
  • Page 45 INTEGRA G2 \ PREMIA HECTOR 3000 Alarm activation and deactivation Alarms can be activated or deactivated separately. - Simultaneously press keys (1) and (7). - Press key (3) to access the next parameter. • The adjustable parameter flashes. - Press key (2) to modify parameter.

  • Page 46: Use During Work

    INTEGRA G2 \ PREMIA HECTOR 3000 3. Use during work Introduction The following functions are accessible during work: - Area counter. - Displays the speed. - Tramlining start and stop. - Displaying the tramlining rhythm. - Blower rotational speed is on display.
  • Page 47 INTEGRA G2 \ PREMIA HECTOR 3000 Displays the speed - Press 1 time on key (5). Machine use...
  • Page 48 INTEGRA G2 \ PREMIA HECTOR 3000 Tramlining start and stop Tramlining start: - Press simultaneously keys (1) and (6) to start sowing. - The screen displays: • Half seed drill / Full seed drill. Displaying the tramlining rhythm: - Press on the button (6).

  • Page 49: Simple Maintenance

    INTEGRA G2 \ PREMIA HECTOR 3000 $Simple maintenance 1. Error codes Alarm messages Depending on alarm configuration, the following messages may appear in the event of a fault: Metering unit rotation - The metering unit control alarm is displayed if the shaft does not rotate on the gearbox input side and the metering unit shaft does not rotate.

  • Page 50: Adjusting The Sensors

    INTEGRA G2 \ PREMIA HECTOR 3000 2. Adjusting the sensors Gearbox sensor (INTEGRA G2) The sensor input length (L) inside the gearbox must be of 21 mm (0.9’’). Gearbox sensor (PREMIA) The distance between the sensor sensitive side and the gearwheel teeth must be comprised between 1 and 3 mm (0.04’’...

  • Page 51: Optional Equipment

    INTEGRA G2 \ PREMIA HECTOR 3000 $Optional equipment 1. Additional hopper bottom sensor (INTEGRA G2 from A0001 to C9999) Connect sensor wires to the junction box contacts: - Brown wire : Pin 5B. - Black wire: Pin 6B. - Blue wire: Pin 7B.

  • Page 52: Sensor Holder On Wheel Arm (Integra Gii)

    3. Sensor holder on wheel arm (INTEGRA GII) Kit no. 1616349 This equipment enables adapting a sensor on the machine for tramlining with the HECTOR 3000 when the seed drill is not fitted with side markers. 4. Shunt (PREMIA) Kit no. 83235188 This equipment enables shunting the non-used sensor signal when side markers are not used.

  • Page 53: Maintenance And Storage

    $Maintenance and storage The control box does not require any particular maintenance, in the case of a breakdown or a malfunction call your KUHN technician. When cleaning the machine, never point the water jet on the control box or the junction box.

  • Page 54: Limited Warranty

    INTEGRA G2 \ PREMIA HECTOR 3000 $Limited warranty Limited warranty...
  • Page 55 INTEGRA G2 \ PREMIA HECTOR 3000 Limited warranty...

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