KUHN FC2860 TLR Operator's Manual
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KUHN FC2860 TLR Operator's Manual

KUHN FC2860 TLR Operator's Manual

Mower conditioner
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KN282CGB_A
Operator's manual
Read carefully before starting the machine
Mower conditioner
Original instructions
KN282CGB_A
- English - 04-2019

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Summary of Contents for KUHN FC2860 TLR

  • Page 1 KN282CGB_A Operator's manual Read carefully before starting the machine Mower conditioner Original instructions KN282CGB_A - English - 04-2019...

  • Page 3: Dear Owner

    1. Dear Owner In buying a Kuhn machine you have chosen wisely. Into it have gone years of thought, research and improvement. You will find, as have thousands of owners all over the world, that you have the best that engineering skill and actual field testing can produce.

  • Page 4: Table Of Contents

    Mower conditioner FC2860-3160-3560 TLR/TLS 2. Contents Dear Owner ........................3 Contents ..........................4 Identification of the machine..................7 Front view ............................7 Rear view ............................7 Identification of the machine ......................8 3.3.1 Location of the plates ......................8 3.3.2 Description.......................... 8 Optional equipment........................12 Safety..........................13 Description of symbols used in this document................
  • Page 5 Mower conditioner FC2860-3160-3560 TLR/TLS Road safety equipment and recommendations ................28 4.4.1 Tyre pressure ........................29 4.4.2 Instructions specific to France..................30 Likely critical failures........................30 Incorrect use of the machine by the user ..................31 Limit state criteria........................... 31 Machine handling ..........................
  • Page 6 Mower conditioner FC2860-3160-3560 TLR/TLS Machine use ..........................66 8.3.1 Drive speed ........................67 Recommendations for uncoupling ................68 10. Optional equipment......................70 10.1 Check chains ..........................70 10.2 Lifters ............................. 70 10.3 1 3/8 - 21 spline yoke........................71 10.5 Raised skid shoes adjustable in height..................71 10.5.1 Adjustments ........................

  • Page 7: Identification Of The Machine

    Mower conditioner FC2860-3160-3560 TLR/TLS 3. Identification of the machine Front view Rear view 3. - Identification of the machine KN282CGB_A...

  • Page 8: Identification Of The Machine

    3.3.1 Location of the plates - Please write below the type and serial number of the machine. • Serial Number: - This information is to be given to the Kuhn authorized dealer for any spare parts order or warranty claim. 3.3.2 Description ...
  • Page 9 Certification plate (CE) For machines aimed at countries which are 26: Model Year members of the European Union (EC marking). 24: Year of Construction 7: Model KUHN logo 9: Serial Nr. Model Machine serial number Plate reference Logo CE Manufacturing year...
  • Page 10 FC2860-3160-3560 TLR/TLS  European certification plate For machines with European approval. - Modification of the machine's configuration may necessitate an update of its road approval. Contact your Kuhn dealer for all information. Manufacturer Brand Model 3: Brand Machine serial number 11: Cat.
  • Page 11 Mower conditioner FC2860-3160-3560 TLR/TLS  Country certification plate - Modification of the machine's configuration may necessitate an update of its road approval. Contact your Kuhn dealer for all information. Manufacturer Brand Type, Variant, Version Model 3: Brand 10: Approval Nr./ Machine serial number Lieu date récept.

  • Page 12: Optional Equipment

    Mower conditioner FC2860-3160-3560 TLR/TLS Optional equipment - Tick box corresponding to the equipment fitted on your machine:  Check chains.  Lifters.  1 3/8 - 21 spline yoke.  Intermediate PTO transmission shaft with constant velocity joint.  Raised skid shoes adjustable in height. ...

  • Page 13: Safety

    Mower conditioner FC2860-3160-3560 TLR/TLS 4. Safety Description of symbols used in this document This symbol indicates a potentially hazardous situation that if not avoided, could result in serious bodily injury. This symbol is used to identify special instructions or procedures which, if not followed strictly, could result in machinery damage.

  • Page 14: Safety Instructions

    - Should you have any difficulties in understanding any parts of this manual, please contact your KUHN dealer. 4.2.3 Safety decals Safety warning decals are placed in pictorial form on various parts of the machine. They are there to warn you of potential dangers and to tell you how to avoid accidents.

  • Page 15: Precautions To Be Taken Before Carrying Out Any Operations On The Machine

    Mower conditioner FC2860-3160-3560 TLR/TLS 4.2.4 Precautions to be taken before carrying out any operations on the machine - Before leaving the tractor or before adjusting, maintaining or repairing the machine, disengage the PTO drive, turn off the engine, remove ignition key and wait until all moving parts have come to a complete stop and apply park brake.

  • Page 16: Pto Shaft

    Mower conditioner FC2860-3160-3560 TLR/TLS 4.2.6 PTO shaft Use only PTO shafts supplied with the machine or recommended by the machine manufacturer. The protective shield of the tractor PTO stub, the PTO shaft guards and the protective shield of the machine input shaft must always be in place and in good condition.
  • Page 17 Mower conditioner FC2860-3160-3560 TLR/TLS - Do not install any adapter device that results in a portion of the tractor PTO stub, the rotating PTO shaft, or the adapter to be unguarded. The tractor master shield shall overlap the end of the splined shaft and the added adaptor device as outlined in the table.

  • Page 18: Hydraulic Circuit

    Mower conditioner FC2860-3160-3560 TLR/TLS 4.2.7 Hydraulic circuit Caution! The hydraulic circuit is under high pressure. Maximum pressure at work: 200 bar. - Before connecting hoses to the tractor hydraulics, ensure that tractor and machine circuits are not under pressure. Before disconnecting a hose, depressurize the hydraulic circuit.

  • Page 19: Precautions When Driving

    Mower conditioner FC2860-3160-3560 TLR/TLS 4.2.9 Precautions when driving - Tractor handling, stability, performance and braking efficiency are all affected by weight distribution, trailed or mounted implements, additional ballast and driving conditions. It is therefore of great importance that the operator exercises caution in every given situation.

  • Page 20: Maximum Speed

    Mower conditioner FC2860-3160-3560 TLR/TLS  Lights and indicators - Before transporting the machine on public roads, ensure that all legally required lightings and signallings are in place. - Ensure that lightings and signallings are clean and in good working order. Replace any missing or broken equipment.

  • Page 21: Tyres

    Mower conditioner FC2860-3160-3560 TLR/TLS 4.2.12 Tyres - Regularly check the tyre pressure. Respect manufacturers' recommendations on pressure. Assembly, disassembly and repair of wheels and tyres must only be carried out by competent persons who are equipped with standardized tools. Before any work is performed on the wheels, ensure that the machine rests on the ground and is perfectly stable so that it cannot move accidentally (put chocks in place).

  • Page 22: Precautions For Machine Use

    Mower conditioner FC2860-3160-3560 TLR/TLS 4.2.15 Precautions for machine use - After each use, check the cutting tools (discs, knives) their attachment hardware accordance with the instructions given in the present manual. Immediately replace any worn, damaged or missing cutting tool or element. To do this, use the tool outfit supplied with the machine.

  • Page 23: Projection Of Stones And Foreign Objects

    Mower conditioner FC2860-3160-3560 TLR/TLS 4.2.16 Projection of stones and foreign objects - For driver safety, always use a tractor equipped with a cab. - Keep the ground to be mown or shredded free from foreign objects. - Avoid using the shredder on stony or rocky ground. If this is not possible, take extra safety precautions, such as: - Fit polycarbonate screens inside the tractor cab's...

  • Page 24: Precautions For Maintenance And Repair Work

    - For your own safety and for correct machine operation, only use original manufacturer parts. - It is strongly recommended to have your machine checked by your Kuhn dealer after each season, especially tools and their attaching hardware. - When working at height use appropriate means or equipment in accordance with local regulations.

  • Page 25: Burn Hazard

    Mower conditioner FC2860-3160-3560 TLR/TLS 4.2.19 Burn hazard The outer surface of some parts can reach high temperatures and cause burns in case of contact. - Remain particularly cautious when working next to hot surfaces. - Wear protective gloves. - If possible, let the machine cool down before proceeding with any adjustment, maintenance or repair work.

  • Page 26: Location And Description Of Safety Decals On The Machine

    Mower conditioner FC2860-3160-3560 TLR/TLS Location and description of safety decals on the machine 4.3.1 Location of safety decals 4. - Safety KN282CGB_A...

  • Page 27: Description Of Safety Decals

    Mower conditioner FC2860-3160-3560 TLR/TLS 4.3.2 Description of safety decals  Operating instructions (1) The operators' manual contains all the information necessary for using the machine safely. It is imperative to read and comply with all instructions.  Working on the machine (2) - Before leaving the tractor or before adjusting, maintaining or repairing the machine, disengage the PTO drive, turn off the engine, remove ignition...

  • Page 28: Road Safety Equipment And Recommendations

    Road safety equipment and recommendations - The road safety equipment is mounted in the factory or by your authorized Kuhn dealer according to current safety regulations. Always keep to the legal speed limit for driving a tractor- machine assembly on public roads. Whatever the speed, we recommend, for everyones' safety, not to exceed a maximum speed of 40 km/h.

  • Page 29: Tyre Pressure

    Mower conditioner FC2860-3160-3560 TLR/TLS The rear safety device comprises: • 2 signalling panels (1). • 2 signalling lights (red lights/brake lights/flashing lights/red reflectors). • 2 clearance lights (3) (red). • 1 identification plate light (4). The side device comprises: • 2 amber reflectors (1) on each machine side. The front safety device comprises: •...

  • Page 30: Instructions Specific To France

    Mower conditioner FC2860-3160-3560 TLR/TLS 4.4.2 Instructions specific to France  Speed - Always keep to the legal speed limit of 25 km/h for driving a tractor-machine assembly on public roads.  Coupling device - Couple the machine to a tractor that is equipped with a system for locking the lift arms laterally and vertically.

  • Page 31: Incorrect Use Of The Machine By The User

    Mower conditioner FC2860-3160-3560 TLR/TLS Incorrect use of the machine by the user 133996: Specific requirements for countries member of the Eurasian Economic Community (EAC marking): • 133998: Specific requirements for countries member of the Eurasian Economic Community (EAC marking). • 133999: Specific requirements for countries member of the Eurasian Economic Community (EAC marking).
  • Page 32 Mower conditioner FC2860-3160-3560 TLR/TLS  Lifting the machine by means of the car jack This pictogram indicates where to place a jack to raise the machine. - Changing wheel: Refer chapter Maintenance. 4. - Safety KN282CGB_A...

  • Page 33: Machine Specifications

    Mower conditioner FC2860-3160-3560 TLR/TLS 5. Machine specifications Description and glossary Drawbar Toolbox Document box Primary PTO shaft Drawbar shift cylinder Swathing system Wheel Side guard Front guard 10 : Intermediate PTO shaft 1 11 : Special tool 5. - Machine specifications KN282CGB_A...
  • Page 34 Mower conditioner FC2860-3160-3560 TLR/TLS Cutterbar Disk High cone disc kit Side gearbox Conditioning lever adjustment 5. - Machine specifications KN282CGB_A...

  • Page 35: Designated Use Of The Machine

    Mower conditioner FC2860-3160-3560 TLR/TLS Parking stand Hitch pin PTO shaft support Gyrodine gearbox Gyrodine hitch tube Wheel chocks 5.1.1 Designated use of the machine The FC2860-FC3160-FC3560 TLR/TLS mower conditioner must only be used for the work for which it has been designed: mowing on the ground of hay fields, grass silage fields and improved pastures for the purpose of harvesting fodder for feeding livestock.

  • Page 36: Technical Specifications

    Mower conditioner FC2860-3160-3560 TLR/TLS Technical specifications FC2860TLR FC3160TLR FC3560TLR Attachment type 2 point linkage category 2 and 3N Number of discs Working width 2.67 m (8’9’’) 3.10 m (10’2’’) 3.50 m (11’6’’) 4.38 m 4.82 m 5.48 m Width in working position (14’4’’) (15’10’’) (17’12’’)

  • Page 37: Designated Parameters

    Mower conditioner FC2860-3160-3560 TLR/TLS FC2860TLS FC3160TLS FC3560TLS Attachment type 2 point linkage category 2 and 3N Number of discs Working width 2.67 m (8’9’’) 3.10 m (10’2’’) 3.50 m (11’6’’) 4.38 m 4.82 m 5.48 m Width in working position (14’4’’) (15’10’’) (17’12’’)

  • Page 38: Required Equipment

    Mower conditioner FC2860-3160-3560 TLR/TLS Required equipment 5.3.1 Check chains Only for: • France, Belgium, Spain, The United States, Canada. The check chains allow keeping control of the machine in case of a linkage device loss or breakage during transport. Sound levels Sound levels have been measured in accordance with the measuring methods as defined in: •...

  • Page 39: Putting Into Service

    Mower conditioner FC2860-3160-3560 TLR/TLS 6. Putting into service Description of control elements - The machine is supplied with a 13 mm spanner (1) for unlocking the greasing covers. - The machine is supplied with an 18 mm box wrench (2) to carry out certain adjustment and maintenance tasks.

  • Page 40: Coupling And Uncoupling

    Mower conditioner FC2860-3160-3560 TLR/TLS Coupling and uncoupling 6.2.1 Description of coupling elements • A PTO shaft 1 3/8’’ - 6 splines. • 2 check chains (Optional equipment). • A hose that controls mowing unit raising/lowering. • Two hydraulic hoses controlling the drawbar shift cylinder.

  • Page 41: Preparing The Tractor

    Mower conditioner FC2860-3160-3560 TLR/TLS 6.2.3 Preparing the tractor The machine adapts to tractors fitted with a 3-point hitch coupler category 2 or 3N. The tractor must be fitted with lower link stabilizers. - Check that speed matches Gyrodine swivel hitch input speed. FC2860TLR/TLS: •...

  • Page 42: Coupling The Machine

    Mower conditioner FC2860-3160-3560 TLR/TLS 6.2.4 Coupling the machine - Lower the tractor three-point linkage. - Place the lower links as close as possible under the hitch pins. - Attach lower links to the hitch pins on the inside of the yokes. - Do not lose spacers (1).

  • Page 43: Hydraulic Connections

    Mower conditioner FC2860-3160-3560 TLR/TLS - Lift the machine with the tractor's three point linkage. - Fold parking stand and lock it in place (a). 6.2.5 Hydraulic connections - Connect the 2 hydraulic hoses of the drawbar shift cylinder to a double acting valve: •...

  • Page 44: Electrical Connections

    Mower conditioner FC2860-3160-3560 TLR/TLS 6.2.6 Electrical connections - Connect machine 7-pin plug on the tractor 7-pin socket. 6.2.7 Fit the check chains - See section "Frame height adjustment" to position the check chain. 6.2.8 Primary PTO shaft - Make sure that the PTO shaft is correctly adjusted, to avoid premature wear and tear.
  • Page 45 Mower conditioner FC2860-3160-3560 TLR/TLS If this is not the case: - Mark length (H) to cut when the transmission is the maximum overlap position. - Shorten the guard tubes and the transmission tubes by the same length. - Bevel and clean the tubes. - Grease the inside of the outer tube.

  • Page 46: Intermediate Pto Shaft

    Mower conditioner FC2860-3160-3560 TLR/TLS On machine side, attach PTO shaft guard chain to the gear box guard fastener (1). - Immediately replace any worn or damaged guard. - Do not attach the drive guard chain to the guard cone. 6.2.9 Intermediate PTO shaft - Before adjusting, maintaining or repairing the machine, turn off ignition key and wait until all moving parts have come to a...
  • Page 47 Mower conditioner FC2860-3160-3560 TLR/TLS - Remove 8 bolts (1). - Remove the guards (2). - Remove 6 bolts (1). - Uncouple the intermediate u-joint drive shaft 1 on the friction slip clutch side. - Loosen nuts to release friction discs (a). - Let the friction discs slip for a few seconds (b).
  • Page 48 Mower conditioner FC2860-3160-3560 TLR/TLS - Tighten nuts to the dimension (L) of 34 mm (1.34’’). Do not fully tighten springs to prevent damage on drive elements. The springs must never be coil bound. - Loosen at least by 1/2 turn. The friction slip clutch is ready to function.

  • Page 49: Adjusting The Machine

    Mower conditioner FC2860-3160-3560 TLR/TLS 6.2.10 Adjusting the machine  Lateral adjustment of the lower links. - Balance the play on either sides of the lift linkage and lock lower link stabilizers.  Frame height and check chains Lower tractor lift linkage to obtain a distance (H) slightly exceeding 650 mm (26’’) between the hitch pins and the ground.
  • Page 50 Mower conditioner FC2860-3160-3560 TLR/TLS If the machine is fitted with check chains (According to the country of destination): - Attach check chains supplied with the machine to the upper free hole of the tractor's top link attachment clevis. - Lower the tractor lift until check chains are tensioned.

  • Page 51: Instructions For Transport

    Mower conditioner FC2860-3160-3560 TLR/TLS 7. Instructions for transport Before placing the machine into transport position: - Wait until the rotating parts have come to a complete stop. - Check that nobody is within the machine pivoting area. - If there is someone, make sure the person moves away.

  • Page 52: Putting The Machine Into Transport Position

    Mower conditioner FC2860-3160-3560 TLR/TLS Putting the machine into transport position From the working position: - Activate single acting valve to raise the mowing unit. - Activate the double acting valve to pivot the drawbar in transport position. - Shut-off drawbar shift cylinder lock valve (1). - Shut-off mowing unit lift cylinder lock valves (1).

  • Page 53: Side Guards

    Mower conditioner FC2860-3160-3560 TLR/TLS Opened position (1). Closed position (2). 7.2.1 Side guards  Left side: - Pull guard forwards (a) and lift it (b): • The side guard automatically locks in raised position.  Right side: - Pull handle (1) to unlock right side guard (2). - Lower side guard: •...

  • Page 54: Conformity With The Road Regulations

    Mower conditioner FC2860-3160-3560 TLR/TLS - Never engage the tractor PTO drive when the machine is in transport position. Conformity with the road regulations - Before driving the machine on public roads, ensure that the machine complies with current highway code regulations. - Check that the light boards are clean and that the lighting equipment functions before transporting the machine on public roads.

  • Page 55: Machine Transport Using Transport Means

    Mower conditioner FC2860-3160-3560 TLR/TLS Machine transport using transport means 134035: Specific requirements for countries member of the Eurasian Economic Community (EAC marking). 134036: Specific requirements for countries member of the Eurasian Economic Community (EAC marking). 7. - Instructions for transport KN282CGB_A...

  • Page 56: Instructions For Work

    Mower conditioner FC2860-3160-3560 TLR/TLS 8. Instructions for work Before placing the machine in working position: - Check that nobody is within the machine pivoting area. - If there is someone, make sure the person moves away. Putting the machine into work position From the transport position: 8.1.1 Side guards...

  • Page 57: Adjustments In Working Position

    Mower conditioner FC2860-3160-3560 TLR/TLS - Open drawbar shift cylinder lock valve. - Open the mowing unit lift cylinder lock valves. - Activate the double acting valve to pivot the drawbar in work position. - Wait until cylinder is fully extended. - Activate single acting valve to lower the mowing unit on the ground.

  • Page 58: Cutting Height

    Mower conditioner FC2860-3160-3560 TLR/TLS 8.2.1 Cutting height - Place the machine on flat ground. Adjustment must be made with the machine coupled, hitch pins at 650 mm (26’’) from the ground. Cutting height is always adjusted before adjusting the ground pressure. The adjustment is centralized by means of the pitch angle rod (1).

  • Page 59: Ground Pressure

    Mower conditioner FC2860-3160-3560 TLR/TLS The maximum cutting height L1 = 85 mm (3.3’’) is obtained when the disks are parallel to the ground. The minimum height must not be below L2 = 25 mm (0.98’’). Too low a cutting height can lead to: •...
  • Page 60 Mower conditioner FC2860-3160-3560 TLR/TLS - Adjust both sides to the same setting. - Move the locking plate upwardly to release the rotation of the adjustment screw. - Turn counter-clockwise to decrease the ground pressure (a). - Turn clockwise to increase the ground pressure (b).

  • Page 61: Conditioning Intensity

    Mower conditioner FC2860-3160-3560 TLR/TLS 8.2.3 Conditioning intensity Conditioning intensity is determined by the pressure exerted by the two rollers. The pressure can be adjusted from 0 to 5 daN/cm (0 - 25lbf/in). The pressure is factory set at 2.5 daN/cm (12.5 lbf/in).

  • Page 62: Checking The Roller Parallelism And Gap

    Mower conditioner FC2860-3160-3560 TLR/TLS 8.2.4 Checking the roller parallelism and gap Tie rods (1) located on each side of the conditioner are factory set to ensure roller parallelism and gap. - Check minimum gap between rollers: • J(S) = 6 to 8 mm (0.24’’-0.31’’). •...

  • Page 63: Swathing System

    Mower conditioner FC2860-3160-3560 TLR/TLS - Loosen counter nut (1). - Tighten nut (2) to increase gap between rollers. - Unscrew nut (2) to reduce gap between rollers. 1 rotation = 2 mm (0.08’’). - Check minimum gap between rollers: • J(S) = 6 to 8 mm (0.24’’-0.31’’). •...
  • Page 64 Mower conditioner FC2860-3160-3560 TLR/TLS - 2 removable swath shields: • In short and/or lightweight crop conditions. - A rear plate.  Swath width adjustment (In long and/or heavy crop conditions): FC2860-3160TLR/TLS: • The swath width is adjustable from 1.20 m (3’11’’) to 2.30 m (7’7’’) approximately (Without removable swath shields).
  • Page 65 Mower conditioner FC2860-3160-3560 TLR/TLS  Swath width adjustment (In short and/or lightweight crop conditions) : FC2860-3160TLR/TLS: • The swath width equals approximately 0.90 m (2’11’’) (With removable swath shields). FC3560TLR/TLS: • The swath width equals approximately 1.10 m (3’7’’) (With removable swath shields).

  • Page 66: Machine Use

    Mower conditioner FC2860-3160-3560 TLR/TLS  Adjustment of the rear plate - Loosen butterfly nut (1). - Pivot rear plate (2) in the required position. - Tighten butterfly nut (1). Machine use Before mowing and to reduce risks of projections, lower side guards and front guards.

  • Page 67: Drive Speed

    Mower conditioner FC2860-3160-3560 TLR/TLS 8.3.1 Drive speed - Adapt the forward speed to the working conditions. 8. - Instructions for work KN282CGB_A...

  • Page 68: Recommendations For Uncoupling

    Mower conditioner FC2860-3160-3560 TLR/TLS 9. Recommendations for uncoupling - Park the machine on an even fairly level ground. Preferably park the machine in transport position, with the mowing unit resting on the ground. - Activate single acting valve to lower the mowing unit on the ground.
  • Page 69 Mower conditioner FC2860-3160-3560 TLR/TLS - Uncouple and place PTO shaft in support (1). - Disconnect and store hydraulic hoses on holder (2). - Disconnect and store 7-pin plug in its holder (3). - Release the lower links. - Lower the tractor three-point linkage. The machine is uncoupled.

  • Page 70: Optional Equipment

    Mower conditioner FC2860-3160-3560 TLR/TLS 10. Optional equipment 10.1 Check chains Check chains allow tractor lift linkage stabilization and ensure a fixed frame height. The check chains allow keeping control of the machine in case of a linkage device loss or breakage during transport.

  • Page 71: 3/8 - 21 Spline Yoke

    Mower conditioner FC2860-3160-3560 TLR/TLS 10.3 1 3/8 - 21 spline yoke For a pto speed of 1000/min. 10.4 Intermediate PTO transmission shaft with constant velocity joint 10.5 Raised skid shoes adjustable in height The raised skid shoes allow mowing higher, between 55 mm (2.17’’) and 150 mm (5.91’’).
  • Page 72 Mower conditioner FC2860-3160-3560 TLR/TLS High position: - Loosen screw (1). - Pivot lever (2) upwards and insert hooks on pin (3). - Tighten screw (1). - Adjust both sides to the same setting.  Cutting height - Place the machine on flat ground. Adjustment must be made with the machine coupled, hitch pins at 650 mm (26’’) from the ground.

  • Page 73: Smv Sign

    Mower conditioner FC2860-3160-3560 TLR/TLS With skids shoes in low position: The maximum cutting height L1 = 95 mm (3.74’’) is obtained when the disks are parallel to the ground. The minimum height must not be below L2 = 55 mm (2.17’’). Too low a cutting height can lead to: •...

  • Page 74: Maintenance And Storage

    Mower conditioner FC2860-3160-3560 TLR/TLS 11. Maintenance and storage - Before adjusting, maintaining or repairing the machine, turn off ignition key and wait until all moving parts have come to a complete stop. 11.1 Frequency chart Maintenance intervals are indicated for normal conditions of use.

  • Page 75: Cleaning The Machine

    Mower conditioner FC2860-3160-3560 TLR/TLS Maintenance Clean:   • Side gearbox filter. Check:  • Check oil levels.  - Check that all hoses are in good condition. (*)  - Replace the hydraulic hoses. (*): Replacement hoses must meet the manufacturer's technical specifications. 11.2 Cleaning the machine - To prevent premature bearing housing wear, remove foreign bodies wrapped...
  • Page 76 Mower conditioner FC2860-3160-3560 TLR/TLS - Eliminate possible forage wrapping. - Regularly clean the build up between the conditioning hood and the support tube: - Unlock and lift front guard using 18 box spanner supplied with the machine. - Raise protection cover (1). - Clean.

  • Page 77: Lubrication

    Mower conditioner FC2860-3160-3560 TLR/TLS 11.3 Lubrication - Before leaving the tractor or before adjusting, maintaining or repairing the machine, disengage the PTO drive, turn off the engine, remove ignition key and wait until all moving parts have come to a complete stop and apply park brake.
  • Page 78 Mower conditioner FC2860-3160-3560 TLR/TLS Primary PTO shaft Universal joint assembly (b): - Loosen screw (1). - Pivot cover (2) to access greaser. - Grease PTO shaft U-joint. - Reinstall guard. Intermediate PTO shaft 1(c) - Loosen screw (1). - Pivot cover (2) to access greaser. - Grease: •...

  • Page 79: Grease

    Mower conditioner FC2860-3160-3560 TLR/TLS - Loosen screw (1). - Pivot cover (2) to access greaser. - Grease: • The pto shaft U-joint. • Drive shaft tubes. - Reinstall cover plate. 11.3.2 Grease - The drawbar pivot pin (1). - Rod (2). - Pivot pins (3) (Drawbar shift cylinder).

  • Page 80: Draining

    Mower conditioner FC2860-3160-3560 TLR/TLS - The articulation of the pivoting gearbox. 11.3.3 Draining  Cutterbar The cutter bar is lubricated for life and does not require regular maintenance. If in doubt as to the oil quantity contained in the cutterbar, fully drain and refill cutterbar respecting recommended oil quantity and quality.
  • Page 81 Mower conditioner FC2860-3160-3560 TLR/TLS FC2860TLR/TLS FC3160TLR/TLS FC3560TLR/TLS Type of oil Synthetic oil of type PAO (Poly-Alpha-Olefine) for mechanical drives Oil volume 3.0-L (0.79 US gal) 3.5-L (0.92 US gal) 4.0-L (1.06 US gal) Viscosity SAE 75W90 Specification API-GL5 (extreme pressure) From the transport position: - Unlock and raise side guards.
  • Page 82 Mower conditioner FC2860-3160-3560 TLR/TLS Oil and lubricants specifications FC3160-FC3560-FC4060 TCR/TCS NA Type of oil Synthetic oil of type PAO (Poly-Alpha-Olefine) for mechanical drives Oil volume Side gearbox: Tank: FC3160-3560 TCR/TCS NA 2.75 L (0.73 US gal) 1.75 L (0.46 US gal) FC4060 TCR/TCS NA 2.25 L (0.59 US gal) Viscosity...
  • Page 83 Mower conditioner FC2860-3160-3560 TLR/TLS Filling: Schematic diagram - Pour prescribed oil quality through filler plug opening of tank (1) until top full. - Clean and reinstall filler plug (1) and its seal. If necessary replace seal. - Pour the correct oil quantity and quality through the opening of the filler plug (5).
  • Page 84 Mower conditioner FC2860-3160-3560 TLR/TLS - The following operations must be carried out in this order. Tank: The cooling system tank must be filled to the brim. - Top up if necessary. Side gearbox: A gauge indicates the level: (A): max. - The oil level must be located between the maximum level (A) and minimum level (B).

  • Page 85: Maintenance

    Mower conditioner FC2860-3160-3560 TLR/TLS When draining and refilling, it is recommended to use either a mineral base oil with viscosity grade SAE 80W90 and API grade GL5, or a synthetic base oil, type PAO (Poly-Alpha-Olefins) with a viscosity grade equivalent to SAE 75W90. - Unscrew dipstick plug (1) and its seal.

  • Page 86: Side Gearbox Filter

    Mower conditioner FC2860-3160-3560 TLR/TLS  Side gearbox - Wait 8 hours after last use before checking the oil level. - Remove dipstick plug (1). - Check side bevel gearbox oil level. - Top up if necessary. 11.4.2 Side gearbox filter After the first 30 hours of use: - Place a container under the filter.

  • Page 87: Inspection Of Knives And Securing Elements

    - Check side bevel gearbox oil level. - Top up if necessary. 11.4.3 Inspection of knives and securing elements - Immediately replace worn or damaged parts with genuine KUHN parts.  Knives - Inspect systematically all knives before the machine is operated to: - ensure the cutting quality.
  • Page 88 Mower conditioner FC2860-3160-3560 TLR/TLS The length C of a knife must exceed 80 mm (3.15’’). The width B of a knife, measured at A = 10 mm (0.39’’) of the disk, must exceed 34 mm (1.34’’). The out-of-roundness L of the attachment hole must not exceed 22 mm (0.87’’).
  • Page 89 Mower conditioner FC2860-3160-3560 TLR/TLS  Disc direction of rotation: • FC2860TLR/TLS • FC3160TLR/TLS • FC3560TLR/TLS 11. - Maintenance and storage KN282CGB_A...
  • Page 90 Mower conditioner FC2860-3160-3560 TLR/TLS  Securing elements - Check the securing elements: • After hitting an obstacle. • When replacing knives. • At the start of each season. - Replace attachment screws (1) in the following cases: • When there is visible distortion. •...
  • Page 91 Mower conditioner FC2860-3160-3560 TLR/TLS The radial play between a worn bolt and a new knife must not exceed d=10 mm (0.39’’). - Replace nuts in the following cases: • When the nut wear reaches a = 5 mm (0.2’’). - Check the condition of the securing elements regularly and also the torque of the knife-fixing bolt: •...
  • Page 92 Mower conditioner FC2860-3160-3560 TLR/TLS  Knife replacement Before carrying out any maintenance or repairs on the machine, switch off the tractor engine, remove ignition key, wait until all moving parts have come to a standstill and apply park brake. Replace immediately all worn or distorted knives.
  • Page 93 Mower conditioner FC2860-3160-3560 TLR/TLS - Pivot special tool downwards to free spring plate from screw head. - Make sure that the securing nut and bolt are in good condition and if necessary, replace them: • Torque: 12 daN.m (89 lbf.ft). Dull knives require more horse power and have a negative effect on the cut quality.
  • Page 94 Mower conditioner FC2860-3160-3560 TLR/TLS - Press knife upwards and pull it towards yourself before releasing the special tool. - (a), (b), (c) - Checking the full locking and free rotation of the knife on the screw head. - Check that screw head (2) is free to slide in spring plate hole (3).
  • Page 95 Mower conditioner FC2860-3160-3560 TLR/TLS - After replacing the last knife, check that the tool has been removed and put away.  Disc replacement - Place a wooden wedge (1) between two discs to stop them from moving. - Remove the 4 bolts (2) and their conical washers. - Remove disc cover (1).
  • Page 96 Mower conditioner FC2860-3160-3560 TLR/TLS Reinstalling - Refit the disc (2). - Respect disc direction of rotation according to fitting of knives. Make sure the arrow on the knife upper face is pointing in the disc's direction of rotation. - Reinstall disc cover (1). - Respect an X of 90°...
  • Page 97 Mower conditioner FC2860-3160-3560 TLR/TLS - Place a wooden wedge (1) between two discs to stop them from moving. - Torque bolts to (2) : • Torque: 12 daN.m (89 lbf.ft). - Remove locking piece. - Check that there is still a minimum play of X = 1 mm (0.04’’) between the spring plate and the cutter bar skids.

  • Page 98: Fitting Of The Lifters

    FC2860-3160-3560 TLR/TLS  Spring plate replacement Inner disc: Replacing spring plates on outer discs must be carried out only by an authorised Kuhn dealer. Intermediate discs: - Remove the disc: • See section: ’’Disc replacement’’. - Remove spring plate (1).
  • Page 99 Mower conditioner FC2860-3160-3560 TLR/TLS • FC3560TLR/TLS - Remove bolts and washers (1). - Remove disc (2). - Repeat procedure on the second disk. - Store parts (3) in a box: • These parts are required for refitting the disk without the lifters. 11.
  • Page 100 Mower conditioner FC2860-3160-3560 TLR/TLS - Remove parts from the package: • 4 lifters. • 8 (4) screws (M12 x 30). • 8 washers (5). • 8 (6) screws (TBCC M12). • 8 nuts (7). - Place lifters on the disk. - Insert the 4 screws (4) and washers (5).

  • Page 101: Ground Pressure Adjustment System

    Mower conditioner FC2860-3160-3560 TLR/TLS The lifter service life can be doubled by inverting them with those of a disk rotating in the opposite direction. - Proceed with inversion before they are too much worn. 11.4.5 Ground pressure adjustment system Should you have difficulties in adjusting the mowing unit ground pressure, it may be necessary to adjust the ground pressure system's torsion bars.
  • Page 102 Mower conditioner FC2860-3160-3560 TLR/TLS - Remove circlip (1). - Insert an M6 (1) screw in the threaded hole on the shaft end. This screw will facilitate extracting and inserting the torsion bar in its housing. - Mark position of the torsion bar. - Rotate adjustment screw (1) to release pressure on the torsion bar.
  • Page 103 Mower conditioner FC2860-3160-3560 TLR/TLS - Extract torsion bar (1) from its housing by pulling on screw (2). - Rotate adjustment screw while pushing on the torsion bar until reaching the following spline. - Rotate in direction (a) if the cutter bar is too light and in direction (b) if the cutter bar is too heavy.
  • Page 104 Mower conditioner FC2860-3160-3560 TLR/TLS - Reinstall retaining ring (1). - Reinstall hood (2). - Reinstall the 4 bolts (1). - Repeat procedure on the other side of the moving unit if necessary. - Remove wedges (1). - Open the mowing unit lift cylinder lock valves (2). 11.

  • Page 105: Roller Drive

    Mower conditioner FC2860-3160-3560 TLR/TLS 11.4.6 Roller drive A shear bolt safety system protects the roller drive.  Shear bolt replacement - Immediately replace worn or damaged parts with original manufacturer parts. - Unscrew the 3 nuts (1). - Remove guard (2). - Extract the fragments of the shear bolt (1).

  • Page 106: Tyre Pressure

    Mower conditioner FC2860-3160-3560 TLR/TLS - Fit a new shear bolt (1): • Torque: 2.5 daN.m (18.5 lbf.ft). - Use exclusively KUHN original parts. 5 spare bolts are supplied with the machine. 5 self-locking nuts M8 are supplied with the machine.

  • Page 107: Changing Of A Wheel

    Mower conditioner FC2860-3160-3560 TLR/TLS  Main Wheels Drive speed 25 km/h (15 mph) 40 km/h (25 mph) 50 km/h (31 mph) Tire size Minimum tire pressure (bar (psi)) • 11.5/80-15.3 1.5 bar (22.5 psi) 1.5 bar (22.5 psi) 1.5 bar (22.5 psi) •...

  • Page 108: Storage

    Mower conditioner FC2860-3160-3560 TLR/TLS - Couple the machine to the tractor. - Apply park brake. - Shut down the engine of the tractor. - Unlock nuts of wheel (1). - Place a jack under the machine axle as close as possible to the wheel to be replaced.

  • Page 109: At The Start Of Each Season

    Mower conditioner FC2860-3160-3560 TLR/TLS 11.5.2 At the start of each season - Pressurize the hydraulic circuit. - Check the condition of the friction slip clutch (see "Secondary pto shaft" chapter). - Inspect and replace worn knives and bolts (See chapter: Inspection knives securing elements).

  • Page 110: Dismantling And Scrapping Of The Machine

    Mower conditioner FC2860-3160-3560 TLR/TLS 11.6 Dismantling and scrapping of the machine At the end of the machine's life, the various machine components must be disposed of or recycled in compliance with local regulations in force. - Make sure the machine is stable (parking stands, holders, slings, etc.) prior to carrying out any repair or maintenance.

  • Page 111: Troubleshooting Guide

    Mower conditioner FC2860-3160-3560 TLR/TLS 12. Troubleshooting guide    Problem Cause Remedy Dull or broken knives. - Replace knives. - Make sure the arrow on the Knives not installed correctly. knife upper face is pointing in the disc's direction of rotation. Excessive ground speed.
  • Page 112 Mower conditioner FC2860-3160-3560 TLR/TLS Too low PTO speed (rotational - Check PTO speed. Refer to the frequency). decal fitted on the machine. Badly shaped windrows. Incorrectly adjusted swath - Adjust both swath shields. shields. Machine requires too much pull Too much cutterbar down - Adjust the mowing unit ground power.

  • Page 113: Limited Warranty

    KUHN equipment from an authorized KUHN dealer, that such equipment is, at the time of delivery to such purchaser, free from defects in material and workmanship, and that such equipment is covered under this Limited Warranty providing the machine is used and serviced in accordance with the recommendations in the Operator's manual.
  • Page 114 - The warranty claim is completed on line via extranet - www.kuhn.com or submitted on a KUHN warranty claim form and returned to the Company within one month after the date of failure or the date of problem becoming apparent.
  • Page 115 $Specimen of the "Declaration of conformity" EC Declaration of conformity (European directive 2006/42/CE) The manufacturer: Manufacturer name and address declares that the product described hereafter: Brand Brand Machine Machine Type / Model : Type / Model Serial no. Serial no. - conforms to the requirements of the European directive 2006/42/CE.
  • Page 116 KUHN S.A. - B.P. 50060 - F - 67706 SAVERNE CEDEX (FRANCE) KUHN-AUDUREAU S.A. - B.P. 19 - F - 85260 LA COPECHAGNIERE (FRANCE) KUHN-BLANCHARD SAS - 24, route de Nantes - F - 44680 CHEMERE (FRANCE) KUHN-HUARD S.A. - B.P. 49 - F - 44142 CHATEAUBRIANT CEDEX (FRANCE) KUHN-GELDROP B.V.

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