Seastar Solutions SeaWays Installation Instructions And User Manual
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Seastar Solutions SeaWays Installation Instructions And User Manual

Integrated autopilot system
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INSTALLATION INSTRUCTIONS
AND USER'S MANUAL
67
w w w . s e a s t a r s o l u t i o n s . c o m
S I X T Y S E V E N
ISO 9001
Integrated Autopilot System

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  • Page 1 INSTALLATION INSTRUCTIONS AND USER’S MANUAL w w w . s e a s t a r s o l u t i o n s . c o m S I X T Y S E V E N ISO 9001 Integrated Autopilot System...
  • Page 2 Solutions and shall not be disclosed, copied, reproduced or used in whole or in part for any purpose other than as specifically authorized in writing by Marine Canada Acquisition (DBA SEASTAR SOLUTIONS). All information, illustrations and specifications in this manual are based on the latest information available at the time of publishing.
  • Page 3 Thank you for choosing Optimus SeaWays by SeaStar Solutions. SeaWays is an integrated autopilot system that will ease and improve your boating experience. About this Book This manual serves as both an installation and user’s manual for Optimus SeaWays autopilot. It contains the information you need to install and safely operate SeaWays.

  • Page 4: Abbreviations

    A protocol for digital communication on a CAN Bus ® Pump Control Module Revolutions Per Minute SBAS Satellite-Based Augmentation System STBD Starboard (right) Note: Some abbreviations not listed here may be found in their respective sections. © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...

  • Page 5: Table Of Contents

    3.0 User ................3-1 3.1 Overview ..............3-1 3.2 SeaWays Operation ............3-1 3.2.1 SeaWays modes ..........3-1 3.2.2 How to Engage and Disengage SeaWays .... 3-3 3.2.3 Override Mode ..........3-4 3.2.4 Heading Bump..........3-4 3.2.5 Route Mode Considerations ......3-5 3.3 3rd Party Autopilots ..........
  • Page 6 This page left intentionally blank. © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...

  • Page 7: Safety Information

    1. Always wear a Coast Guard Approved personal flotation device (PFD) and use an engine shut-off cord (lanyard). 2. Engaging SeaWays causes the boat to steer automatically. This could injure someone in the water. It is the operator’s responsibility to make sure no one is in the water or enters the water. If someone enters the water, pull all engine lanyard(s).
  • Page 8 Maintenance Refer to your Optimus 360 manual for maintenance instructions. Keep our waters clean for all current and future users. Dispose of all fluids in accordance with your local regulations. © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...

  • Page 9: Installation

    2.0 INSTALLATION 2.1 Overview SeaWays is an integrated autopilot system. SeaWays builds off of an Optimus 360 system by adding a GPS and heading sensor. The system uses position and heading data to steer the vessel automatically. Once your Optimus 360 system is installed, adding SeaWays is simple: 1.

  • Page 10: Installing The Sensor

    Before installing the sensor use the following diagram to ensure there are no nearby devices that may cause VHF interference. © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...

  • Page 11: Mounting Alignment

    Figure 2-1. Sensor mounting distance from nearby VHF antennas and other equipment. 2.4.2 Mounting Alignment The SeaWays sensor should be mounted parallel to, and along the centerline of, the axis of the boat. The bottom of the sensor has an arrow - the arrow must point forward.

  • Page 12: Mounting Options

    Sensor Dimensions Figure 2-3 and figure 2-4 illustrates the physical dimensions of the sensor. 10 3/16” 2 7/8” Ø1/4” MOUNTING HOLE 2 PLACES 5” 1 3/4” Figure 2-3. Sensor dimensions. © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...

  • Page 13: Cable Considerations

    • Do not crimp or excessively bend the cable • Avoid placing tension on the cable • Remove unwanted slack from the cable at the sensor end • Secure along the cable route using plastic tie wraps © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...

  • Page 14: Flush Mount

    8. Use two M6 washers and M6 nuts to secure the sensor to the mounting plate (washers and nuts not included). © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...

  • Page 15: Pole Mount

    6. Use 5 mm Allen key to fasten two M6 screws to secure sensor OVER-TIGHTENING MAY DAMAGE onto adapter. Use 15 in-lb torque. THE SYSTEM. THIS IS NOT 7. Insert each O-ring onto a plastic cap. COVERED UNDER WARRANTY. © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...
  • Page 16 8. Install plastic cap with O-ring onto sensor unit (rectangular notch COVERED UNDER WARRANTY. faced towards the outside). 9. Align and set the direction of sensor unit, while using the jam nut to secure the unit (hand-tighten). © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...

  • Page 17: Electrical Connection

    In this case the 30 foot cable must be connected directly to the hub and the tee, and the terminator and 1 foot cable are connected at the SeaWays sensor end of the 30 foot cable. The sensor can be alternatively connected to CAN3 (public N2K network).
  • Page 18 3. Make sure the new license code is correct and press OK to confirm. Figure 2-8. 4. Check that the Sensor Status has changed to Licensed. If it has not, retry entering the license code. Figure 2-9. 2-10 © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...

  • Page 19: Commissioning

    • IN HEAVY TRAFFIC AREAS Figure 2-10. OR IN NARROW WATERS • IN POOR VISIBILITY OR SeaWays autopilot must be enabled before use. If SeaWays is not EXTREME SEA CONDITIONS used it can be disabled. Default is disabled. • WHEN IN AREAS WHERE...
  • Page 20 2. Adjust GPS-Compass offset to compensate for sensor misalignment. Drive the boat at high speed until the autopilot confirms the sensor is adjusted. Figure 2-12. 3. Define idle, planning and maximum engine RPM’s. Figure 2-13. 2-12 © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...
  • Page 21 10°. Reduce sensitivity if boat turns too aggressively or overshoots. Increase sensitivity if autopilot is too lazy. Figure 2-14. 5. Drive at at cruising speed (30–35 knots). Repeat step 4. Figure 2-15. 2-13 © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...
  • Page 22 To access these settings press the MENU button and then SETTINGS. Figure 2-16. User level sensitivity adjustments can be made from this menu as well as waypoint alarm options. Figure 2-17. 2-14 © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...
  • Page 23 1. Global sensitivity adjustment: Figure 2-18. 2. Waypoint arrival alarm options. Figure 2-19. 2-15 © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...

  • Page 24: Sea Trial

    Figure 2-20. 3. An option also exist to reset SeaWays user options to default. Figure 2-21. 2.8.3 Sea Trial When using an autopilot: WARNING • Do not leave the helm unattended ALWAYS WEAR A PFD AND • Verify the course and position of the vessel at regular intervals CONNECT THE ENGINE •...

  • Page 25: Troubleshooting Guide

    OFFERS THE FOLLOWING AS A GUIDE ONLY AND IS NOT RESPONSIBLE FOR ANY CONSEQUENCES RESULTING FROM INCORRECT DISMANTLING OR REPAIRS. Optimus SeaWays will provide years of safe reliable performance with a minimum of service if properly commissioned. Most faults occur when the installation instructions are not followed and usually show up immediately.
  • Page 26 Some conditions may be too strong change detected for autopilot operation. 6. Significant Conditions are too strong. Some conditions may be too strong heading change for autopilot operation. detected 2-18 © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...

  • Page 27: User

    3.0 USER 3.1 Overview SeaWays is a feature rich autopilot that is integrated into Optimus 360 systems. An autopilot is a useful navigational aid, but DOES NOT under any circumstances replace a human navigator. When using an autopilot: • Do not leave the helm unattended •...
  • Page 28 Figure 3-2. 3. ROUTE MODE • Autopilot follows waypoints provided by third party chartplotter. • Boat heading will be changed by the autopilot to follow the waypoints. Figure 3-3. © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...

  • Page 29: How To Engage And Disengage Seaways

    • Press the desired autopilot mode. Track Heading Route Menu Figure 3-4. Figure 3-4 shows a screen while pilot is engaged. SeaWays can be disengaged by pressing the STBY button. Figure 3-5. © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...

  • Page 30: Override Mode

    It will have to be re-engaged by pressing the Route button. 3.2.4 Heading Bump While SeaWays is engaged, changes to your heading can be made by: 1. Using the jog buttons on CANtrak display. Momentarily press for 1° change. Press and hold for 10° change.

  • Page 31: Route Mode Considerations

    3.2.5 Route Mode Considerations Depending on the chartplotter used in conjunction with SeaWays; not all behave the same when initiating a turn while reaching a waypoint. In addition, the waypoint arrival alarm may behave differently or even be turned off in the chartplotter.

  • Page 32: 3Rd Party Autopilots

    10 second timer counts down. 3.3 3rd Party Autopilots When a 3rd party autopilot is engaged, the SeaWays buttons on the CANtrak are disabled, so you cannot engage SeaWays. If SeaWays is engaged and you engage a 3rd party autopilot, SeaWays will dis-engage and give priority to the 3rd party autopilot.

  • Page 33: Gps-Compass Faults

    Often a signal fault is due to the GPS-Compass having no signal or a poor quality signal. Try moving to an area with better sky visibility, or give the system more time to track and acquire satellites. © 2018 SeaStar Solutions SeaWays Integrated Autopilot System, Rev. A...

  • Page 34: Maintenance And Replacement Parts

    3.5 Maintenance and Replacement Parts Following the routine maintenance schedules outlined below will ensure years of service from your Optimus SeaWays System, as well as keep you and your passengers safe from the dangers that are present on and off the water.

  • Page 35: Warranty

    In such a case SeaStar Solutions products found to be defective and covered by this warranty, will be replaced at SeaStar Solutions’ option, and returned to the customer.
  • Page 36 IMPORTANT: License key to activate SeaWays. DO NOT LOSE. SEASTAR SOLUTIONS 3831 NO. 6 ROAD RICHMOND, B.C. CANADA V6V 1P6 FAX 604-270-7172 www.seastarsolutions.com © 2018 MARINE CANADA ACQUISITION INC. DBA SEASTAR SOLUTIONS PRINTED IN CANADA 03/18 ISO 10592 Please scan FORM NO.

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