Sandpiper Signature Series Service & Operating Manual
Heavy duty ball valve design level 4
Hide thumbs
Also See for Signature Series:
- Service & operating manual (17 pages) ,
- Service & operating manual (18 pages)
Table of Contents
Advertisement
Quick Links
SERVICE & OPERATING MANUAL
Original Instructions
19.25 489
Certified Quality
6.26 159
18.62 473
SUCTION PORT
3" 150# ANSI FLANGE
4X
.75 HOLES EQUALLY
SPACED ON A
37.15 944
ISO 9001 Certified
ISO 14001 Certified
11.00 279
AIR EXHAUST
1" NPT
17.62 448
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone (419) 524.8388
Fax (419) 522.7867
SANDPIPERPUMP.COM
©2017 Warren Rupp, Inc.
26.06 662
HDB3/HDB4
Heavy Duty Ball Valve
Design Level 4
6.00 B.C.
8X
.56 14
MOUNTING HOLE
15.00 381
18.63 473
17.63 448
DISCHARGE PORT
4" 150# ANSI FLANGE
8X
.75 HOLES EQUALLY
SPACED ON A
7.50 B.C.
AIR INLET
3/4" NPT
1.82 46
17.50 445
32.65 829
AIR EXHAUST
1" NPT
8X
.56
MOUNTING HOLE
11.00 279
15.00 381
19.50 495
4.22 107
31.07 789
16.25 413
27.30 693
s a n d p i p e r p u m p. c o m
SUCTION PORT
4" 150# ANSI FLANGE
8X
.75 HOLES EQUALLY
SPACED ON A
7.50 B.C.
19.66 499
Advertisement
Table of Contents
Related Manuals for Sandpiper Signature Series
Summary of Contents for Sandpiper Signature Series
- Page 1 DISCHARGE PORT 4" 150# ANSI FLANGE 19.50 495 .75 HOLES EQUALLY SPACED ON A 7.50 B.C. 4.22 107 26.06 662 SERVICE & OPERATING MANUAL 31.07 789 Original Instructions AIR INLET 19.25 489 3/4" NPT Certified Quality HDB3/HDB4 6.26 159 SUCTION PORT 4"...
- Page 2 Use safe practices when lifting requirements of the certifying agencies. R E C YC L I N G Many components of SANDPIPER AODD ® pumps are made of recyclable materials. We encourage pump users to recycle worn...
- Page 3 Temperature Tables Table 1. Category 1 & Category 2 ATEX Rated Pumps Ambient Temperature Process Temperature Temperature Maximum Surface Tem- Range [°C] Range [°C] Class perature [°C] -20°C to +80°C T100°C -20°C to +108°C T135°C -20°C to +60°C -20°C to + 160°C T200°C -20°C to +177°C (225°C) T2...
-
Page 4: Table Of Contents
Table of Contents SECTION 1: PUMP SPECIFICATIONS ....1 • Explanation of Nomenclature • Performance • Materials • Dimensional Drawings SECTION 2: INSTALLATION & OPERATION ...7 • Principle of Pump Operation • Recommended Installation Guide • Troubleshooting Guide SECTION 3: EXPLODED VIEW ......10 •... -
Page 5: Explanation Of Nomenclature
Explanation of Pump Nomenclature ST1 1/2 ATEX Details Construction Options II 1 G Ex h IIC T5...225°C (T2) Ga Your Model #: _____ II 1D Ex h IIIC T100°C...T200°C Da II, SI, HI (fill in from pump I M1 Ex h I Ma nameplate) II 2 G Ex h IIC T5...225°C (T2) Gb A, CI, II, HI, HC, SI, SS... -
Page 6: Performance
Performance HDB3 & HDB4 ELASTOMERIC FITTED SUCTION/DISCHARGE PORT SIZE • 3" ANSI Flange 20(34) 40(68) CAPACITY 60(101.9) 80(135.9) 100(169.9) • 0 to 300 gallons per minute 120(203.9) (0 to 1136 liters per minute) 140(237.9) 160(271.8) AIR DISTRIBUTION VALVE 180(305.8) • No-lube, no-stall design 200(339.8) SOLIDS-HANDLING •... -
Page 7: Materials
Materials Material Profile: Operating Polypropylene: A thermoplastic polymer. Moderate tensile 180°F 32°F and flex strength. Resists stong acids and alkali. Attacked by 82°C 0°C Temperatures: chlorine, fuming nitric acid and other strong oxidizing agents. CAUTION! Operating temperature limitations are as follows: Max. -
Page 8: Dimensional Drawings
Dimensional Drawings HDB3 Heavy Duty Ball Valve - 3" Top Ported Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm). 13.50 343 26.06 662 1.22 31 DISCHARGE PORT 3" 150# ANSI FLANGE .75 HOLES EQUALLY SPACED ON A 6.00 B.C. - Page 9 Dimensional Drawings HDB4 Heavy Duty Ball Valve - 4" Top Ported Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm). DISCHARGE PORT 4" 150# ANSI FLANGE 19.50 495 .75 HOLES EQUALLY SPACED ON A 7.50 B.C. 4.22 107 26.06 662 AIR INLET 3/4"...
- Page 10 Dimensional Drawings HDB3 Heavy Duty Ball Valve - 3" Bottom Ported Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm). 26.06 662 27.34 694 AIR INLET 15.32 389 3/4" NPT DISCHARGE PORT 3" 150# ANSI FLANGE .75 HOLES EQUALLY SPACED ON A 6.00 B.C.
- Page 11 Dimensional Drawings HDB4 Heavy Duty Ball Valve - 4" Bottom Ported Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm). 30.34 771 26.06 662 AIR INLET 18.32 465 3/4" NPT DISCHARGE PORT 4" 150# ANSI FLANGE .75 HOLES EQUALLY SPACED ON A 7.50 B.C.
-
Page 12: Principle Of Pump Operation
Principle of Pump Operation Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen. The main directional (air) control valve distributes ① compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm . -
Page 13: Recommended Installation Guide
Recommended Installation Guide Available Accessories: 1. Surge Suppressor Unregulated Air 2. Filter/Regulator Supply to Surge Surge Suppressor Suppressor 3. Air Dryer Pressure Gauge Shut-Off Valve Pipe Connection Note: Surge Suppressor and (Style Optional) Piping must be supported after Flexible Connector Discharge the flexible connection Check... -
Page 14: Troubleshooting Guide
Troubleshooting Guide Symptom: Potential Cause(s): Recommendation(s): Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow. supply pressure). (Does not apply to high pressure 2:1 units). Air valve or intermediate gaskets installed incorrectly. -
Page 15: Composite Repair Parts Drawing
Composite Repair Parts Drawing BOTTOM PORTING is recommended for pumping material containing solids which could settle out in the pumping chambers. TOP PORTING is recommended if there is a possibility of entrapped air vapors inhibiting the pumping action. Convert from one configuration to the other by rotating the outer chambers as indicated and substituting the proper pump base (low base for top porting, high base for bottom porting). - Page 16 Service and Repair Kits Conversion Kits Service Kits 475.292.360 Wet End Conversion Kit 476.251.000 Air End Kit Design Level 4 Cast Iron Seats, Sleeve and Spool Set, Pilot Valve Assembly, Nitrile O-rings Seals, O-rings and Gaskets 475.292.363 Wet End Conversion Kit 476.327.354 Wet End Kit Design Level 4 Cast Iron Seats,...
-
Page 17: Composite Repair Parts List
Composite Repair Parts List Item Part Number Description Qty. Item Part Number Description Qty. 031.021.010 Assembly, Main Air Valve 560.045.360 O-Ring 050.014.360 W Ball, Check 560.207.360 O-Ring 050.014.364 W Ball, Check 560.207.363 O-Ring 050.014.365 W Ball, Check 560.207.364 O-Ring 050.015.600 Ball, Check 560.207.365 O-Ring... -
Page 18: Material Codes
R E C YC L I N G (Some Applications) 656 ..Santoprene Diaphragm and ® (Compression Mold) Check Balls/EPDM Seats Many components of SANDPIPER AODD ® 359..Urethane Rubber 661..EPDM/Santoprene ® pumps are made of recyclable materials. 360..Nitrile Rubber Color coded: RED 666..FDA Nitrile Diaphragm,... - Page 19 Air Distribution Valve Assembly MAIN AIR VALVE ASSEMBLY PARTS LIST Air Distribution Valve Servicing Item Part Number Description See repair parts drawing, remove screws. 031.021.010 Air Valve Assembly Step 1: Remove Hex Head Cap Screws (1-G). 095.043.010 Body, Air Valve Step 2: Remove end cap (1-F), gasket (1-E) and bumper (1-C).
- Page 20 Pilot Valve Assembly Pilot Valve Servicing PILOT VALVE ASSEMBLY PARTS LIST With Pilot Valve removed from pump. Item Part Number Description Step 1: Remove snap ring (5F). 095.073.001 Pilot Valve Assembly Step 2: Remove sleeve (5B), inspect O-Rings (5C), 095.070.558 Valve Body 755.025.000 Sleeve (With O-Rings)
- Page 21 Turn the pump over of diaphragm plate assemblies utilized throughout the and thread the second diaphragm / inner plate onto Sandpiper product line: Outer plate with a threaded the diaphragm rod. Turn the diaphragm until the stud, diaphragm, and a threaded inner plate.
- Page 22 Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include Warren Rupp ,SANDPIPER ® ® SANDPIPER Signature Series , MARATHON , Porta-Pump , SludgeMaster™ and Tranquilizer ®...
- Page 23 ATEX EU Declaration of Conformity Manufacturer: Warren Rupp, Inc. A Unit of IDEX Corporation 800 North Main Street Mansfield, OH 44902 USA Warren Rupp, Inc. declares that Air Operated Double Diaphragm Pumps (AODD) and Surge Suppressors listed below comply with the requirements of Directive 2014/34/EU and all applicable standards. Applicable Standards •...