Sandpiper Signature Series Service & Operating Manual

Heavy duty ball valve, design level 3
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SERVICE & OPERATING MANUAL
Original Instructions
Certified Quality
ISO 9001 Certified
ISO 14001 Certified
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone (419) 524.8388
Fax (419) 522.7867
SANDPIPERPUMP.COM
©2017 Warren Rupp, Inc.
Tel: 866-777-6060
Fax: 866-777-6383
HDB2 / HDB50
Heavy Duty Ball Valve
Design Level 3
Springer Pumps, LLC
.
s a n d p i p e r p u m p
c o m
Website: www.springerpumps.com
Int'l: +001 267 404 2910

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Summary of Contents for Sandpiper Signature Series

  • Page 1 SERVICE & OPERATING MANUAL Original Instructions Certified Quality HDB2 / HDB50 Heavy Duty Ball Valve Design Level 3 ISO 9001 Certified ISO 14001 Certified Warren Rupp, Inc. A Unit of IDEX Corporation 800 N. Main St., Mansfield, Ohio 44902 USA Telephone (419) 524.8388 Fax (419) 522.7867 SANDPIPERPUMP.COM...
  • Page 2 Use safe practices when lifting requirements of the certifying agencies. R E C YC L I N G Many components of SANDPIPER AODD ® pumps are made of recyclable materials. We encourage pump users to recycle worn...
  • Page 3: Table Of Contents

    MODEL SPECIFIC Table of Contents SECTION 1: PUMP SPECIFICATIONS ....1 • Explanation of Nomenclature • Performance • Materials • Dimensional Drawings SECTION 2: INSTALLATION & OPERATION ..5 • Principle of Pump Operation • Recommended Installation Guide • Troubleshooting Guide SECTION 3: EXPLODED VIEW ......8 •...
  • Page 4: Explanation Of Nomenclature

    MODEL SPECIFIC Explanation of Pump Nomenclature Your Model #: _____ (fill in from pump nameplate) Pump Pump Pump Size Discharge Diaphragm/ Design Construction Series Design and Options Porting Valve Level Model #: X XXXXXX, XX Pump Series Diaphragm Check Valve Materials HD Heavy Duty Nitrile Design Level...
  • Page 5: Performance

    MODEL SPECIFIC UNIVERSAL ALL AODD MODEL HDB2 Performance Curve Performance AIR CONSUMPTION Performance based on the following: elastomer fitted pump, flooded suction, SCFM (M /hr) water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. HDB2/HDB50 10(17) 20(34)
  • Page 6: Dimensional Drawings

    MODEL SPECIFIC Dimensional Drawings HDB2 & HDB50, Down Ported Dimensions are ± .13" (3mm). Figures in parenthesis = millimeters 15.72 15.33 15.63 11.49 AIR INLET 3/4" NPT 9.58 DISCHARGE PORT 2" NPT [2" BSP] 14.88” 16.26 23.32 23.32 15.19” 3.44” SUCTION PORT HORIZONTAL SUCTION 1.94”...
  • Page 7 Dimensional Drawings HDB2 & HDB50, Top Ported Dimensions are ± .13" (3mm). Figures in parenthesis = millimeters 15.72 15.33 DISCHARGE PORT HORIZONTAL SUCTION 9.58 2" NPT [2" BSP] AND DISCHARGE PORTING AIR INLET SUCTION PORT 3/4" NPT 2" NPT [2" BSP] 14.88”...
  • Page 8: Principle Of Pump Operation

    UNIVERSAL ALL AODD Principle of Pump Operation Air-Operated Double Diaphragm (AODD) pumps are powered by compressed air or nitrogen. The main directional (air) control valve distributes ① compressed air to an air chamber, exerting uniform pressure over the inner surface of the diaphragm .
  • Page 9: Recommended Installation Guide

    UNIVERSAL ALL AODD, EXCEPT FLAP Recommended Installation Guide Available Accessories: 1. Surge Suppressor Unregulated Air 2. Filter/Regulator Supply to Surge Surge Suppressor Suppressor 3. Air Dryer Pressure Gauge Shut-Off Valve Note: Surge Suppressor and Pipe Connection (Style Optional) Piping must be supported after the flexible connection Flexible Connector Discharge...
  • Page 10: Troubleshooting Guide

    UNIVERSAL ALL SANDPIPER, EXCEPT FLAP Troubleshooting Guide Symptom: Potential Cause(s): Recommendation(s): Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow. supply pressure).
  • Page 11: Composite Repair Parts Drawing

    MODEL SPECIFIC Composite Repair Parts Drawing ITEM NO. PART NUMBER 031.212.156 050.XXX.XXX 070.006.170 095.073.001 114.002.XXX 115.057.080 132.002.360 135.016.162 170.024.330 170.030.330 170.045.330 170.058.330 170.060.330 196.001.XXX 196.035.XXX 286.007.XXX 286.020.604 286.118.000 312.033.XXX 334.025.XXX TORQUE: 480 IN-LBS (54 N-m) 334.026.XXX 334.027.XXX 360.041.379 360.048.425 360.049.XXX 360.117.XXX 518.027.XXX 530.033.000...
  • Page 12: Composite Repair Parts List

    MODEL SPECIFIC Composite Repair Parts List Item Part Number Description Qty. 031.212.156 Air Valve Assy (Aluminum Center - see pg #11 for 360.041.379 Gasket, Pilot Valve details) 360.048.425 Gasket, Air Valve 031.212.010 Air Valve Assy (Cast Iron Center) 360.049.425 Gasket, Manifold - Fiber 031.212.001 Air Valve Assy (Alum Center SS/BRASS Slv Spool- 360.049.603...
  • Page 13: Material Codes

    UNIVERSAL ALL SP Material Codes - The Last 3 Digits of Part Number 000..Assembly, sub-assembly; 364..EPDM Rubber • Delrin and Hytrel are registered tradenames of E.I. DuPont. and some purchased items Color coded: BLUE 010..Cast Iron 365..Neoprene Rubber • Nylatron is a registered tradename 015..Ductile Iron Color coded: GREEN of Polymer Corp.
  • Page 14: Air Distribution Valve Assembly

    MODEL SPECIFIC Air Distribution Valve Assembly Air Distribution Valve Servicing See repair parts drawing, remove screws. Step 1: Remove Hex Head Cap Screws (1-G). Step 2: Remove end cap (1-F), gasket (1-E) and bumper (1-C). Step 3: Remove spool part of (1-B) (caution: do not scratch). Step 4: Press sleeve (1-B) from body (1-A).
  • Page 15: Pilot Valve Assembly

    MODEL SPECIFIC Pilot Valve Assembly Pilot Valve Servicing PILOT VALVE ASSEMBLY PARTS LIST With Pilot Valve removed from pump. Item Part Number Description Step 1: Remove snap ring (4-F). 095.073.001 Pilot Valve Assembly Step 2: Remove sleeve (4-B), inspect O-Rings (4-C), 095.070.558 Valve Body 755.025.000...
  • Page 16: Diaphragm Servicing

    Turn the pump over of diaphragm plate assemblies utilized throughout the and thread the second diaphragm / inner plate onto Sandpiper product line: Outer plate with a threaded the diaphragm rod. Turn the diaphragm until the stud, diaphragm, and a threaded inner plate.
  • Page 17 Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include Warren Rupp ,SANDPIPER ® ® SANDPIPER Signature Series , MARATHON , Porta-Pump , SludgeMaster™ and Tranquilizer ®...
  • Page 18 UNIVERSAL ALL SP EC / EU Declaration of Conformity The objective of the declaration described is in conformity with the relevant Union harmonisation legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016). Manufacturer: Applicable Standard: Warren Rupp, Inc.

This manual is also suitable for:

Signature hdb2Signature hdb50

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