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Table of Contents
- 1 Safety Information
- 2 Table of Contents
- 3 Explanation of Nomenclature
- 4 Performance
- 5 Materials
- 6 Dimensional Drawings
- 7 Principle of Pump Operation
- 8 Recommended Installation Guide
- 9 Troubleshooting Guide
- 10 Composite Repair Parts Drawing
- 11 Composite Repair Parts List
- 12 Material Codes
- 13 Air Distribution Valve Assembly
- 14 Pilot Valve Assembly
- 15 Diaphragm Servicing
- 16 Declaration of Conformity
- Download this manual
SERVICE & OPERATING MANUAL
Original Instructions
Certified Quality
ISO 9001 Certified
ISO 14001 Certified
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone (419) 524.8388
Fax (419) 522.7867
SANDPIPERPUMP.COM
© Copyright 2017 Warren Rupp, Inc.
All rights reserved
8.56
217
9.00
229
Model SA1
& SA25
Heavy Duty Flap Valve
Design Level 5
4X
.28 [7] MOUNTING HOLE
NOTE:
UNIT FURNISHED WITH SUB-BASE PLATE
AND RUBBER FEET AS STANDARD. FOR
STATIONARY BOLT DOWN USE, RUBBER
FEET CAN BE REMOVED.
8.56
217
9.00
229
s a n d p i p e r p u m p
DISCHARGE P
1" FNPT (HDF1
1" BSPT (HDF2
2.45
62
SA1 / SA
HEAVY DUTY FLAP VA
4X
.28 [7]
TOP PORTE
DIMENSIONAL TOLERAN
NOTE:
[XX] = MILLIMETE
UNIT FURNIS
AND RUBBER
STATIONARY
SUCTION & DISCHARGE C
FEET CAN BE
1" NPT FEMALE
SA1
CONNEC
1" BSP TAPERED FE
SA25
CONNEC
PUMP
DIM "A"
CONFIGURATION
ALUMINUM
3.95 [100]
CENTER SECTION
CAST IRON
CENTER SECTION
4.10 [104]
PULSE OUTPUT
CONFIGURATION
.
c o m
5
5
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Table of Contents
Related Manuals for Sandpiper SA1
Summary of Contents for Sandpiper SA1
- Page 1 SERVICE & OPERATING MANUAL AND RUBBER FEET AS STANDARD. FOR STATIONARY BOLT DOWN USE, RUBBER FEET CAN BE REMOVED. Original Instructions 2.45 9.00 SA1 / SA Certified Quality Model SA1 8.56 HEAVY DUTY FLAP VA .28 [7] TOP PORTE & SA25...
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Page 2: Safety Information
Safety Information IMPORTANT WARNING When used for toxic or aggressive fluids, the pump should Read the safety warnings and instructions in this manual always be flushed clean prior to disassembly. before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty. -
Page 3: Table Of Contents
Table of Contents SECTION 1: PUMP SPECIFICATIONS ....1 • Explanation of Nomenclature • Performance • Materials • Dimensional Drawings SECTION 2: INSTALLATION & OPERATION ..5 • Principle of Pump Operation • Recommended Installation Guide • Troubleshooting Guide SECTION 3: EXPLODED VIEW ......8 •... -
Page 4: Explanation Of Nomenclature
I M1 c I M2 c II 2G c T5 A, CI, II, HI, HC, SI, SS II 2D c T100°C ATEX Detail HDB2, SB1, SA1 ATEX Detail Construction Options II 1G c T5 II 1D c T100°C SI, HI... -
Page 5: Performance
-18°C DNG-4-A AL356T6 AL356T6 AL356T6 AL380DC 316SS AL380DC 416SS SANDPIPER® is a registered tradename of IDEX AODD, Inc. abrasion resistance and low friction surface. Generally inert, with 88°C -29°C High tensile strength and impact resistance. DVG-4-A AL356T6 AL356T6 AL356T6 AL380DC... -
Page 6: Dimensional Drawings
Dimensional Drawings SA1 & SA25 Heavy Duty Flap Valve - Top Ported Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm). "A" 11.36 5.29 3.79 SUCTION PORT DISCHARGE PORT 1" FNPT (SA1) 1" FNPT (SA1) 1" BSPT (SA25) 1"... - Page 7 Dimensional Drawings SA1 & SA25 Heavy Duty Flap Valve - Bottom Ported Dimensions in inches (metric dimensions in brackets). Dimensional Tolerance .125" (3mm). "C" "B" 11.36 "A" AIR EXHAUST 3/4" FNPT AIR INLET 1/2" FNPT "D" DISCHARGE PORT 1" FNPT (HDF1) 6.89...
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Page 8: Principle Of Pump Operation
When the pumped product MUFFLER source is at a higher level than the pump (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. 1" DIAMETER AIR EXHAUST PIPING LIQUID LEVEL SUCTION LINE sandpiperpump • Model SA1/SA25 sa1dl5sm-rev0217... -
Page 9: Recommended Installation Guide
To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump flow ratio. sandpiperpump Model SA1/SA25 • sa1dl5sm-rev0217... -
Page 10: Troubleshooting Guide
Inspect check valves and seats for wear and proper setting. Replace if necessary. Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388 sandpiperpump • Model SA1/SA25 sa1dl5sm-rev0217... -
Page 11: Composite Repair Parts Drawing
Bumpers, Bushings, Gaskets, O-rings, Seals, Conductive Neoprene and Fabric Gaskets Plungers, and Retaining Rings 476.313.000 Air End Refurbishment Kit (For cast iron centers with conductive polypropylene air valve body) Bumpers, Bushings, Gaskets, O-rings, Seals, Plungers, and Retaining Rings sandpiperpump Model SA1/SA25 • sa1dl5sm-rev0217... -
Page 12: Composite Repair Parts List
= Items contianed within Wet End Kits 360.030.600 Gasket, manifold 360.031.379 Gasket, flange (conductive nitrile) Note: Kits contain components specific to the material codes. 360.031.384 Gasket, flange (conductive neoprene) 360.031.608 Gasket, flange (conductive ptfe) ATEX Compliant sandpiperpump • Model SA1/SA25 sa1dl5sm-rev0217... -
Page 13: Material Codes
R E C YC L I N G (Some Applications) 644..Santoprene /PTFE ® (Compression Mold) 656 ..Santoprene Diaphragm and ® Many components of SANDPIPER AODD ® 359..Urethane Rubber Check Balls/EPDM Seats pumps are made of recyclable materials. 360..Nitrile Rubber Color coded: RED 661..EPDM/Santoprene ®... -
Page 14: Air Distribution Valve Assembly
Read these instructions completely, before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty. sandpiperpump • Model SA1/SA25 sa1dl5sm-rev0217... - Page 15 = Items contained within Air End Kits Step 8: Reassemble in reverse order. Note: Sleeve and spool (1A) set is match ground to a specified clearance sleeve and spools (1A) cannot be interchanged. ATEX Compliant sandpiperpump Model SA1/SA25 • sa1dl5sm-rev0217...
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Page 16: Pilot Valve Assembly
Pilot Valve Spool inspect O-Rings (3E), replace if required. 560.023.360 O-Ring 675.037.050 Retaining Ring Step 4: Lightly lubricate O-Rings (3C) and (3E). Reassemble in reverse order. LEGEND: = Items contained within Air End Kits ATEX Compliant sandpiperpump • Model SA1/SA25 sa1dl5sm-rev0217... -
Page 17: Diaphragm Servicing
Sandpiper product line: Outer plate with a threaded assemblies, rotate diaphragm and reassemble as stud, diaphragm, and a threaded inner plate. -
Page 18: Declaration Of Conformity
Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands include Warren Rupp ,SANDPIPER ® ® SANDPIPER Signature Series , MARATHON , Porta-Pump , SludgeMaster™ and Tranquilizer ®... - Page 19 EC / EU Declaration of Conformity The objective of the declaration described is in conformity with the relevant Union harmonisation legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016). Manufacturer: Applicable Standard: Warren Rupp, Inc. EN13463-1: 2001 A Unit of IDEX Corportion EN13463-5: 2003...